Technical ceramics development world trends

All major ceramics manufacturer are overseas: Saint Gobain (USA) Ceramtec (Germany) Morgan Advanced Ceramics (UK) Kyocera (Japan) The main manufacturers: USA 38% and Japan 48% The engine of ceramics development are scientific achievements by means of developed system of institutions and their connection with production. The main project production compatitors: JCS "Donskoi Radio Component Plant" (Donskoi), RPE "Istok" (Fryazino), CCS Electroceramics (Moscow), San LTD (Korea), Ceramtec AG (Germany).

Swift growth rates: market growth rate from 15 to 20% annually; by 2012 the market will amount 6,8 billion $

Sources of information: Aeololus Consulting, Sorosovsk Educational Journal, Dedalus Consulting nanoceramics world market review

Fields of ceramics application

Paper industry aero industrty

electrical industry Automobaile industry

metallurgy industry

medicine

defence industry

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Nanopatterned ceramics market fundamental trends

Russian ceramics market amounts ca. 4 billions roubles, including technical ceramics 2,2 billions roubles. Amount including VAT per
Type of product Image of product year, mln. roubles Oxide ceramics

Insulators and frames for image tubes

Insulators for power semiconductor and IGBT-modules frames Ceramic substrates for power semiconductor modules and microelectronics products manufacturing Ceramic components for oxygen sensors, used in automotive industry Armor ceramics for personal use (armored jackets)and technics (ICV, tanks, planes, helicopter, ships) Insulators for vacuum arc chutes Other products based on ceramics Market capacity Nitride ceramics Ceramic substrates for power semiconductor modules and microelectronics products manufacturing Market capacity Carbide ceramics Armor ceramics for personal use (armored jackets)and technics (ICV, tanks, planes, helicopter, ships) Total in the field of technical ceramics

101
36 106

168

262 274 163 1110

648 648

316

2281

Products within the framework of the project

Armour plates
Main technical data of alumina ceramics:
-- density 3,82 3,85 g/cm3 ; -- content Al2O3 not less than 98 %; -- open porosity not more than 0,008%; Parameters of the total surface density of armour elements within the range of 425 475 g/dm2. Partners in the armour elements production: Open JSC Research and Development Institute of Steel, Close JSC KIRASA, Close JSC Research and Production Enterpreise (RPE) ClASS, Close JSC RPE ARMOKOM-Centre, Open JSC Tehincom, Scientific and Production Association Specmaterialov

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Ceramic substrates
Main technical data
-- density -- Al2O3 content -- thermal conductivity -- Static bending strength -- modulus of elasticity in bend 3,67 g/cm3 ; not less than 94 %; 15-28 Wt/mK not less than 320 Mpa not less than 300 GPa

Substrate production partners

JSC Electrovypryamitel, Saransk, LLC Element-preobrazovatel, Zaporozhye

Fields of application of ceramic substrates

thermoelectric modules (Peltier elements) heat-charged multichip units multilayered switching cards optoelectronic, light-emitting and microwave devices Semiconductor power devices (IGBT modules, other SPD)
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Insulators for image converter tubes

Main technical data
-- density -- Al2O3 content -- porosity -- ultimate bending strength -- relative dielectric permittivity 3,67 g/cm3 ; not less than 94 %; not more than 0,02 % not less than 310 not more than 1*106 Hz

Image intensifier tube insulators production partner

JSC Ekran-Optycal System, JSC Katod, JSC Moscow VacuumPlant

Night vision devices

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Ceramic elements of shut-off and control valves

Main technical data
- relative density, % - modulus of rupture in bending - ultimate compression strength - thermal conductivity - linear expansion temperature coefficient - modulus of longitudinal elasticity - not less than 98 -not less than 620 MPa - not less than 1750 MPa - up to 2 Wt/mK - up to 1110-6 1/ - up to 200 MPa

Partners in production of ceramic elements

LLC PTF Flou-Technics, Rust-95, JSC Penztyazhpromarmatura, JSC Kotelnikov Reinforce Plant

Fields of use of ceramic elements

Globe valve closure

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Scientific cooperation with institutes

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Scientific cooperation with Russian Institutes

1. National research Tomsk polytechnical university, Tomsk 2. Institute of Theoretical and Applied Mechanics named after S.A. Hristianovich of Siberian Division of Russian Academy of Sciencies (SD RAS), Novosibirsk 3. Institute of Strength Physics and Material Sciences of SD RAS, Tomsk.

4. Institute of Inorganic Chemistry of SD RAS, Novosibirsk

5. Novosibirsk State University, Novosibirsk 6. Novosibirsk Research Rusmedtechnologies, Novosibirsk 7. Tomsk Military Medical Institute of Ministry of Defence of RF 8. Novosibirsk State Technical University Institute for Traumatology and Orthopaedics of

9. Siberian Scientific and Research and testing centre of medical equipment, Novosibirsk
10. Novosibirsk regional supporting fund of sciences and innovative development, Novosibirsk. 11. Tomsk State University
20 12. Institute of Chemistry of Solids and Mechanochemistry of the SD RAS, Novosibirsk

Scientific cooperation with foreign institutes

1. Fraunhofer, IKTS, Germany
The main European university, that makes researches in the field of nanoceramics, including alumina, carbide, zirconium and nitride ceramics.

2. Istec, Italy
Development of porous and dense bioceramics manufacturing technology

3. Nanothinx, Greece
Development of carbon nanotube products manufacturing technology

4. erel, Poland, Boguchvala

Development and production of zirconium ceramics

5. Neoker, S.L., Spain

Development and production of alumina nanofiber

6. Friedrich-Schiller-University Jena, Germany

Development and production of nanopowders using Lava technologies

Techno-economic indices

Production market analysis

Indicator World planned for output production market volume Russian planned for output production market volume New and advanced production supplementary proceeding HC JSC NEVZ-Soyuz volume (including VAT) continuation World planned for output production market volume Russian planned for output production market volume New and advanced production supplementary proceeding HC JSC NEVZ-Soyuz volume (including VAT)
unit measur 2010 2011 2012 2013 e thousan d 57030000 62105670 67633074 73652418 rouble. thousan 1586390 1727578 1881333 2048771 d rouble thousan d rouble TOTAL 260 421 162 7 244 072

28100

28 100

2014

2015

2016

2017

TOTAL 626 679 728 17 432 198

thousan 80207483 87345949 95119739 103585395 d rouble thousan 2231112 d rouble thousan 124310 d rouble 2429681 2645923 2881410

214578

295100

324800

986 888

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Project summary
Manufacturing of products made from functional structural nanopatterned ceramics for high-technology branches
As a result of successful project execution a new world science intensive production as well as extra work places will be made. Production of new products will allow quite a number of domestic industry branches to come to a higher level of technological development and competitiveness, that will result in a strong synergistic effect for the whole economics of the Russian Federation.
Duration of a project execution Investment volume including Internal funds amount Support of Novosibirsk region administration The MESRF Financing budget High production output volume (per year, full capacity) 2010-2017.. 7,8 mln. Euro 3,1 mln. Euro 0,8 mln. Euro 3,9 mln. Euro 23,7 mln. Euro

HC JSC NEVZ-Soyuz, RI TPU are interested in scientific-technical cooperation with foreign partners. Looking forward to hearing from you.

Thank you for attention!

Holding Company JSC Novosibirsk Elektrovacuum Plant - SOYUZ State Higher Professional Education Institution National Research Tomsk Polytechnik University

630049, Russia, Novosibirsk, Krasny prospekt, 220 Contact name Medvedko Oleg Victorovich Telephone / FAX (383) 228-92-09 E-mail medvedko@nevz.ru, marketing@nevz.ru

634034, Russia, Tomsk, pr. Lenina, 30 Contact name Khasanov Oleg Leonidovich Telerhone / FAX (3822)56-39-14 (3822)56-96-58 E-mail khasanov@tpu.ru

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