Technical Manual

SB69000

Industrial Weighing Terminal

November 2008

Rev. 4

Technical Manual SB69000 Rev. 4

Technical Manual SB69000

Date: File: Program Version: November 26, 2008 SB69000_THE.DOC 1.2

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Technical Manual SB69000 Rev. 4

Contents
1 Introduction ........................................................................................................................................ 5 1.1 Safety Symbols Used In This Manual ........................................................................................ 5 1.2 General Safety Advice .............................................................................................................. 5 2 System Description............................................................................................................................. 7 2.1 LEDs On Main Board ................................................................................................................. 8 2.2 TFT Module............................................................................................................................... 9 2.3 Power Supply Unit 93 264 VAC (LDA30F-12)....................................................................... 9 2.4 Power Supply 12 30 VDC.................................................................................................... 10 3 Installation ........................................................................................................................................ 11 3.1 Safety Advice ......................................................................................................................... 11 3.2 Setup Of The Instrument ......................................................................................................... 11 3.3 Securing Unit For Wall-Mount Installation ............................................................................... 12 3.4 Connection Of Cables ............................................................................................................. 12 3.5 Connection Overview .............................................................................................................. 13 3.5.1 ADM ........................................................................................................................... 13 3.5.2 CPU............................................................................................................................. 13 3.6 Connection Of Scales.............................................................................................................. 14 3.6.1 Connection Of Analog Scale To ADM .......................................................................... 14 3.6.2 Sealing Of Calibration Parameters ............................................................................... 16 3.6.3 Connection Of Digital Mettler-Toledo Scale Bases With IDNet Interface ...................... 17 3.6.4 Connection Cables For Digital Force Transducers ........................................................ 18 3.7 Connection Of Serial Interfaces (SIM) ..................................................................................... 19 3.7.1 Standard Cables For Serial Interface............................................................................ 22 3.8 Connection Of Parallel I/Os (PIM) ............................................................................................ 23 3.9 Connection Of Analog Output Module DAU ............................................................................ 25 3.10 Connection Of 15-Bit Analog Output DAU15 ........................................................................ 27 3.11 Connection Of Interface Module SBI ..................................................................................... 29 3.12 Connection Of Profibus Module PBI ...................................................................................... 31 3.12.1 Profibus DP ............................................................................................................... 32 3.13 Connection Of WLAN Module WLI ........................................................................................ 33 3.14 Connection Of CAN-Bus Module CBI ..................................................................................... 34 3.14.1 CAN-Bus ................................................................................................................... 34 3.15 Mains Connection ................................................................................................................. 35 3.16 External Connections ............................................................................................................ 36 3.16.1 USB Connection ........................................................................................................ 36 3.16.2 Ethernet Connection.................................................................................................. 36 3.16.3 WLAN Connection..................................................................................................... 36 4 Weight Display And Scale Function Keys.......................................................................................... 37 4.1 Function And Cursor Keys ...................................................................................................... 38 4.2 Search With F3 ....................................................................................................................... 39 4.3 Selection From Menu .............................................................................................................. 39 4.4 Show General File Information ................................................................................................ 40 5 Service Mode.................................................................................................................................... 41 5.1 General ................................................................................................................................... 41 5.2 Overview ................................................................................................................................ 41 6 Configuration .................................................................................................................................... 43

Technical Manual SB69000 Rev. 4 6.1 Set Up Scale Interfaces...........................................................................................................43 6.2 Configure I/Os (Assignment Of Interfaces) ..............................................................................44 6.3 Configure Analog Outputs.......................................................................................................45 6.4 Configure Analog Inputs ..........................................................................................................46 6.5 Configure Combus Module ......................................................................................................46

7 Calibration Mode ...............................................................................................................................47 7.1 ADM Access To Calibration Mode ...........................................................................................47 7.2 IdNet Access To Calibration Mode ..........................................................................................48 8 Interface Configuration .....................................................................................................................49 9 Entry Of Parameters (General)...........................................................................................................51 10 Hardware Test (Test)......................................................................................................................53 10.1 Test Of Parallel Inputs/Outputs .............................................................................................53 10.2 Test Of Serial Interfaces........................................................................................................54 11 Reset ..............................................................................................................................................55 11.1 Reset WLAN .........................................................................................................................55 12 Data Archive ...................................................................................................................................56 13 Transport, Maintenance And Cleaning ............................................................................................57 13.1 Transport ..............................................................................................................................57 13.2 Maintenance .........................................................................................................................57 13.3 Cleaning ................................................................................................................................57 14 Trouble Shooting ............................................................................................................................58 14.1 Error Messages .....................................................................................................................59 15 Technical Data ................................................................................................................................61 16 Dimensions .....................................................................................................................................62 17 Annex .............................................................................................................................................63 17.1 Replacing The Battery ...........................................................................................................63 18 Service Password ...........................................................................................................................65

Technical Manual SB69000 Rev. 4

Introduction

SB69000 is a universal industrial weighing terminal for weighing, data capture and batching applications. This manual contains information and Technical Data for installation and operation of the SB69000-AC and SB69000-DC industrial weighing terminal, referred to hereafter as SB69000. Further information is provided in the following manuals: SB69000 WLI Installation Instructions, order-No.: ST.2309.0929 SB69000 Operation Manual, order-No.: ST.2309.0933 IT8000/SB69000 Calibration Manual, order-No.: ST.2309.0688 DWU Calibration Manual, order-No.: ST.2309.0089 MultiRange Calibration Manual, order-No.: ST.2309.0055.

1.1

Safety Symbols Used In This Manual

WA RNI NG Failure to observe this precaution could result in serious injuries or fatal accidents. Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment. CAUTION Failure to observe this precaution could result in damage to or destruction of the equipment or bodily harm! Please make absolutely sure that these precautions are observed in order to ensure safe operation of the equipment.

Safety relevant information is shown with corresponding symbols as follows:

Note: This indicates an advice for the designated use of the equipment and/or additional information to avoid inappropriate handling.

1.2

General Safety Advice

WA RNI NG Disconnect all power to this instrument before opening the housing! Risk of electrical shock! WA RNI NG Exercise utmost care when making checks, tests and adjustments that can actuate movable parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody is within reach of movable parts. WA RNI NG This unit must not be operated in a potentially explosive atmosphere! It is the sole responsibility of the user to classify the area of installation and make sure that absolutely no potentially explosive atmosphere can be present at any time! WA RNI NG This unit must be installed, serviced and operated in strict compliance with all locally applicable safety regulations and the rules for the prevention of accidents! CAUTION When this unit is included as a component part of a system, the resulting system design must be reviewed by qualified personnel who are familiar with the construction and operation of all individual components in the system and the potential hazards involved.

Technical Manual SB69000 Rev. 4

CAUTION The power supply unit of the weighing terminal provides SELV voltages in accordance with EN 60950. Make sure that any peripheral device connected to the weighing terminal containing its own power supply also uses SELV voltages! CAUTION Input voltage of the instrument must comply with local mains supply! CAUTION This module and its associated equipment must be installed, adjusted and maintained by qualified personnel only! CAUTION If the line cord with connector is used as the means to separate the instrument from the mains, the wall outlet must be installed close to the instrument and must be easily accessible! If a permanently connected mains cable is used, an easily accessible separator must be included in the supply circuit! CAUTION For the storage of data SB69000 contains a lithium battery. Risk of explosion if battery is replaced improperly! Replace only with battery of the same type or with compatible type recommended by manufacturer. Disposal of used batteries only as indicated by manufacturer. Compliance with the following safety instruction is mandatory for UL approved units: CAUTION For power supply of the SB69000-DC use LPS and/or NEC class 2 power supply units only.

Note:

The unit does not have a mains switch and is operational immediately after connection to the mains supply! Only permit qualified personnel to operate this instrument! Disconnect all power to this instrument before cleaning and servicing! All switch gear connected to the unit and/or installed close to it, such as relays and contactors, must be fitted with appropriate components (RC-modules, diodes) to suppress interference. In order to avoid static discharge, all metallic parts of a system must be thoroughly grounded. Movable parts, such as portable scales on plastic wheels, must be grounded with earth clamps or earth leads of appropriate diameter. Keep this manual for future reference!

Technical Manual SB69000 Rev. 4

System Description

The SB69000 terminal features a modular design with plug-on modules. Position of components on mainboard:
Profibus module (PBI) -orInterface module (SBI) Processor module (CPX)

Interface modules (SIM)

Interface modules (PIM, DAU)

CAN bus module (CBI)

Scale interface (ADM1,ADM2)

WLAN module (WLI)

Technical Manual SB69000 Rev. 4

2.1

LEDs On Main Board

LED V17 V19 V16 3V3 5V 12V

Function 3.3V CPU logic 5V peripherals 12V peripherals

Ethernet interface: V3 V4 LAN LINK Traffic Connected

ADM scale modules: V18 ANA:5V 5V for ADM

PIM logic side active: V30 V31 V32 V33 V34 V35 V36 V37 IN0 IN1 OUT0 OUT1 IN2 IN3 OUT2 OUT3 PIM1 input #1 PIM1 input #2 PIM1 output #1 PIM1 output #2 PIM2 input #1 PIM2 input #2 PIM2 output #1 PIM2 output #2

Technical Manual SB69000 Rev. 4

2.2

TFT Module

The TFT color display has a resolution of 320x240 pixels. The module and the pertaining inverter is attached to the rear of the MBX main module. WA RNI NG Parts of the inverter are directly connected to dangerously high voltages! A defective inverter can only be replaced. Disconnect all power to the instrument before servicing!

2.3

Power Supply Unit 93 264 VAC (LDA30F-12)

The auto sensing switching mode power supply unit operates on an input voltage ranging from 93 to 264V, 47/63 Hz. The output rating is 2.5A at 12VDC. Position of connectors for input and output voltages:

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Technical Manual SB69000 Rev. 4

2.4

Power Supply 12 30 VDC

Alternatively, the weighing terminal can be fitted with a DC power supply with an input voltage ranging from 12VDC (15%) to 30 VDC (+10%). The DC power supply has a fused input (3.15A T). A diode serves as protection against polarity reversal. The output rating is 12 VDC / 2.5A.
Terminal KL1 12 - 30VDC

F1 (3.15AT)

DC/DC converter

Terminal X1

Technical Manual SB69000 Rev. 4

11

3
3.1

Installation
Safety Advice
WA RNI NG Disconnect all power to the instrument and/or unplug line cord prior to opening the housing! Failure to observe this precaution could result in bodily injury!

Notes: Transport and storage of electronic component s such as boards, EPROMs, etc. must only be made in suitable anti-static ESD bags or cases. Shielding measures for the connection of cables must absolutely be adhered to. Insufficient shielding may cause interference and could result in malfunction of the instrument.

Compliance with the following safety instructions is mandatory for UL approved units: CAUTION For power supply of the SB69000-DC use LPS and/or NEC class 2 power supply units only. CAUTION Use UL-approved cables only for connections to the weighing terminal. Only suitable cables may be connected to the 24V power supply unit, complying with the specification below: UN > 30V; suitable for the environmental conditions prevailing at site of installation (indoor / outdoor / temperature / humidity); UL approval (e.g. category AVLV2, QPTZ or DUZX); gauge 26 < AWG < 16; diameter of cable 4mm < d < 8mm.

3.2

Setup Of The Instrument

Ambient temperature for operating the unit may range from 10C to +40C, at a maximum of 95% relative humidity, without condensation. Exposure to direct sunshine should be avoided. For wall-mount applications the terminal can be fixed at the wall first, the connection cables can be fitted later with the lid of the housing removed.

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Technical Manual SB69000 Rev. 4

3.3

Securing Unit For Wall-Mount Installation

Compliance with the following safety instructions is mandatory for UL approved units: In order to comply with UL guidelines, the components must only be secured with the fixing materials described below. The positions of the fixing holes for the device are shown in the section 'Dimensions'. Fixing to metal: Type A M6 x 12 Note 1) represents min. length Fixing to reinforced concrete: Type A Screw type 1 ) 6 x 40 mm Note 1) represents min. length Ensure that the wall or ceiling can hold four times the total weight of the device. Plug type (Nylon) 8 mm, e.g. Fischer S8, type No.: 50108 Screw type 1 )

3.4

Connection Of Cables

All cables are led into the housing through cable glands. Required size of wrenches: PG9 17mm; PG11 20mm.

Cable jacket

Shield

Wires

Compression nut

Plastic insert

Bushing

Counter nut

Cable connection through cable glands: 1. 2. 3. 4. 5. Slide compression nut over cable jacket; Slide plastic insert (retainer) over cable jacket until inner end is aligned with cut end of jacket; Unravel shield, bend over retainer and push into retaining comb. Cut wires of shield to length of comb, avoid protruding wires; Insert retainer with cable into bushing; Screw compression nut onto bushing and use wrench to tighten securely.

WA RNI NG Cut cable ends as short as possible and make sure that they cannot touch any parts (mains cable, power supply) conducting mains voltage! Use wire end ferrules with plastic collar on stranded cables and avoid protruding wires!

Technical Manual SB69000 Rev. 4

13

3.5
3.5.1

Connection Overview
ADM

3.5.2

CPU
Serial interface 1 (COM1): KL1 Serial interface 2 (COM2): KL2 Serial interface 3 (COM3): KL3 Terminal# 1 2 3 4 5 RS232 TxD RTS RxD CTS Gnd 20mA TXIN TXOUT RXIN RXOUT RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)

KL4 / 5: parallel inputs and outputs 0 - 3 KL4 1 2 3 4 5 6 1 2 3 4 5 6 KL5 0V +12V IN0 IN1 IN2 IN3 In OUT0 OUT1 OUT2 OUT3 OUT+ for OUT0 - OUT3 for IN0 - IN3 for external switches only!

Terminal assignment for DAU DAU in socket of: Uext Gnd I input voltage from external power supply 15 30 V Ground for external power supply and voltage output Current output PIM1 KL4.3 KL4.4 KL5.2 KL5.3 PIM2 KL4.5 KL4.6 KL5.4 KL5.5

I+/U+ Current / voltage output Terminal assignment of DAU15: DAU15 in socket: I+ I U+ U + Current output 0/4 - 20mA Current output 0/4 - 20mA + Voltage output 0/2 - 10V Voltage output 0/2 - 10V

PIM1 KL4.3 KL4.4 KL5.2 KL5.3

PIM2 KL4.5 KL4.6 KL5.4 KL5.5

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Technical Manual SB69000 Rev. 4

3.6
3.6.1

Connection Of Scales
Connection Of Analog Scale To ADM

The ADM module provides connection for weighing platforms and loadcells as specified below. One or two scale interface modules can be installed. Max. 8 strain gauge loadcells 350 each Overall impedance 43 ... 4500 W&M approved resolution of 6000d at a max. preload of 80%, internal resolution 524,000d Smallest permissible input signal for approved applications: 0.33 V / e Update rate 50-400 updates / second (selectable in Service Mode) Loadcell excitation: 5 V 5% (gated power supply).

Principal schematics of 6-wire and 4-wire strain gauge loadcell:

6-wire loadcell Connection of 6-wire analog loadcell(s) to ADM:

4-wire loadcell

Terminal Assignment
1 2 3 4 5 6 +Excitation Excitation +Sense Sense +Signal Signal

Technical Manual SB69000 Rev. 4 Connection of 4-wire analog loadcell(s) to ADM: To connect loadcells without sense lines (4-wire connection), two jump leads must be connected between terminal 1 and 3, and between terminal 2 and 4.

15

Terminal Assignment
1/3 2/4 5 6 +Excitation Excitation +Signal Signal

WA RNI NG The weighing terminal may only be installed in non-hazardous (safe) area. Connection of Ex-i loadcells installed in hazardous area must be made via suitable zener barriers of type 10ZUB483! For the installation of connection cables for analog weighing platforms please follow the recommendations listed below: Only use suitable loadcell cable, (e.g. SysTec order-No. 10KAB211. 4 x 0.75mm + 2 x 1mm, shielded,) Nominal voltage of cable 250V. Unsuitable loadcell cable may affect accuracy. The shield of the loadcell cable must be connected all around the cable in the cable gland of the weighing terminal (see also chapter 'Installation' / 'Connection Of Cables'). If an extension of the loadcell cable is required use only metal junction boxes and cable glands. The shield on both sides must be connected in the same way as at the terminal. Loadcells and/or weighing platforms, junction boxes and the terminal must be included in the potential equalization of the components of a weighing system. Depending on the situation on site this may require the installation of a separate earth lead of appropriate diameter (e.g. 16mm) in parallel to the loadcell cable. Distance between loadcell cables and power lines: 0.5m. Loadcell cables to be installed in grounded metal conduits, metal hoses or metal cable trays. Maximum length of connection cable between weighing platform and SB69000: 200m If tension load is applied to loadcells instead of compression load, connection for +Signal and Signal must be transposed.

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Technical Manual SB69000 Rev. 4

3.6.2

Sealing Of Calibration Parameters

By means of the jumper W1 the calibration parameters stored in EEPROM can be protected against unauthorized modifications: Calibration parameters protected

If required for W&M approved and stamped systems, the position of the jumper W1 can be sealed with thread and lead seal:

For a description of the calibration mode refer to Calibration Manual.

Technical Manual SB69000 Rev. 4

17

3.6.3

Connection Of Digital Mettler-Toledo Scale Bases With IDNet Interface

The IDN module (IDNet interface module) permits the connection of Mettler-Toledo scale bases with IDNet interface. It supports IDNet understructures which operate on 12VDC power supply (e.g. PikBrick). Understructures which require an additional 32VDC supply cannot be connected. The IDN module supplies a current of 150mA max. It is installed in either the ADM1 or ADM2 socket. The remaining free socket can be used for an ADM board to connect a scale base with up to 8 analog loadcells (350 W each). Note: Internally the IDN module uses the serial interfaces SIM1 or SIM2. i.e. when the IDN module is installed in the ADM1 socket, SIM1 must remain free, and correspondingly SIM2 must remain free when the IDN is installed in ADM2. IDN interface module
DC/DC converter

Terminal KL1 Interface for scale base

Terminal KL1 1 2 3 4 5 6

Signal TxD TxD+ RxD RxD+ 0V +12 V (150mA)

Function transmit line 20 mA CL + transmit line 20 mA CL receive line 20 mA CL + receive line 20 mA CL 0 V supply voltage +12V supply voltage

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Technical Manual SB69000 Rev. 4

Standard cables for the connection of digital weighing platforms (approx. 0.3m): IDNet connecting cable for Mettler-Toledo scale bases Art.-No. 16KAB002 / ST.2300.0064

Terminal Strip KL1 1 2 3 4 5 6

Signal TxDTxD+ RxDRxD+ 0V +12 V (320mA) *)

Color yellow green white brown pink gray blue

Pin Assignment (12-Pin Binder Connector) J A F D H C B

*)

Note: Since SB69000 does not provide the 30VDC supply required to connect older scales with IDNet interface, the blue wire should be cut directly at the cable gland.

3.6.4

Connection Cables For Digital Force Transducers

Unsuitable cable may cause loss of data. For the installation of connection cables for digital weighing platforms please follow the recommendations listed below: Only use suitable connecting cable (data cable), e.g. 6 x 0.25 mm shielded, SysTec order-No. 10KAB216, or data cable supplied by the manufacturers of scale base. Nominal Voltage of cable 250V. Connect shield of cable at both sides, at cable gland of terminal and at scale base and/or extension cable. Install appropriate equipotential bonding if difference of potential is experienced. Distance between data cables and power lines: 0.5m. Data cables to be installed in grounded metal conduits, metal hoses or metal cable trays. Maximum length of connection cable between weighing platform and terminal: 15m.

Technical Manual SB69000 Rev. 4

19

3.7

Connection Of Serial Interfaces (SIM)

'SIM RS232' 'SIM 20mA' 'SIM RS485.4' 'SIM RS485.OPTO' 'SIM RS485.2' (RS232 interface) (20mA current loop interface) (RS485-4-wire interface) (2/4-wire optoisolated interface) (RS485-2-wire interface).

The serial interfaces of the SB69000 terminal can be configured individually by means of plug-on modules as:

Please note: When a 20 mA CL interface is used, receiver and transmitter of the weighing terminal are always passive, i.e. supply voltage for the current loops must be provided by the connected peripheral device. Connection of serial interface on the main module:

Insert with notch pointing to bottom!

Terminal assignment: Serial interface 1 (COM1): KL1 Serial interface 2 (COM2): KL2 Serial interface 3 (COM3): KL3 Terminal# 1 2 3 4 5 RS232 TxD RTS RxD CTS Gnd 20mA TXIN TXOUT RXIN RXOUT RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)

Note: It is not possible to install RS485 modules as COM3.

20 Principal circuit diagram of the 20mA current loop interface:

Technical Manual SB69000 Rev. 4

For the installation of connection cables for serial interfaces please follow the recommendations listed below: Install data cables to prevent capacitive or inductive interference from other cables, machines and/or electrical devices that could interrupt data transmission and lead to loss of data. For maximum suppression of interference, shield should be grounded on both sides. If fluctuation of the earth potential is experienced, this can cause an equalization current flowing over the shield. In this case a separate earth lead of appropriate diameter for potential equalization is required. Non-factory made cables must comply with the following specification: 3 times twisted pair plus shield, e.g. LIYCY 3 x 2 x 0.14mm or LIYCY 3 x 2 x 0.25mm, shield grounded on both sides. Resistance Gauge Capacitance Length RS232 Length RS485 Impedance RS485 Nominal voltage 125 /km 0.14 mm2 up to 200m, 0.25 mm2 up to 1200m 130 nF/km max. 15m max. 1200m approx. 150 250V

Technical Manual SB69000 Rev. 4 For RS485 connections please note:

21

Terminal assignment: Some manufacturers of components with RS485 interface do not refer to the terminals TX+ and RX+ as 'A', but 'B' instead (correspondingly, the terminals TX and RX are not referred to as 'B', but 'A'). Cables: Use only twisted pair cables with a characteristic impedance of approx. 150 . Termination resistors: In order to prevent reflection (baud rate 19200 Baud or higher, and/or cable longer than 20 m) it is recommended to install termination resistors RTerm = 150 on both ends of the cable. Pull-up / pull-down resistors: When termination resistors are used, also pull-up and pull-down resistors must be installed at the master (see also following schematic). RS 485 network with termination, pull-up and pull-down resistors:

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Technical Manual SB69000 Rev. 4

3.7.1

Standard Cables For Serial Interface

RS232 Printer Cable with male 25-pin DSUB-connector Art-No. 10KAB200 / ST.2300.0021

Terminal TxD RTS RxD CTS Gnd 1 2 3 4 5

green yellow brown white gray

Printer 3 5 2 20 7 RxD CTS TxD DTR Gnd

20mA Printer Cable with male 25-pin DSUB-connector Art-No. 10KAB201 / ST.2300.0020

Terminal TX IN 1 TX OUT 2 RX IN 3 RX OUT 4

green yellow brown white

Printer 23 25 24 17 RX OUT RX IN TX OUT TX IN

RS232 Data Cable with female 9-pin DSUB-connector Art-No. 10KAB202 / ST.2300.0019

Terminal TxD RTS RxD CTS Gnd 1 2 3 4 5

green yellow brown white gray

PC 2 8 3 7 5 1 4 6 RxD CTS TxD RTS Gnd

approx. 3m

Technical Manual SB69000 Rev. 4

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3.8

Connection Of Parallel I/Os (PIM)

12-24VDC; 100mA max. 7mA max. @ 12-24VDC.

The parallel input/outputs on the mainboard can be activated by inserting plug-on modules. Each module provides drivers for two optoisolated inputs and two optoisolated outputs. Rating of outputs: Current consumption of inputs:

Position and assignment of parallel inputs/outputs on mainboard

Insert with notch pointing to bottom!

Terminal assignment KL4 / 5: parallel inputs and outputs 0 - 3 KL4 1 2 3 4 5 6 1 2 3 4 5 6 KL5 0V +12V IN0 IN1 IN2 IN3 In OUT0 OUT1 OUT2 OUT3 OUT+ for OUT0 - OUT3 for IN0 - IN3 for external switches only!

Note: The internal 12 VDC supply (terminal row KL4, terminal #2) may be used to connect switches and push buttons to the digital inputs (100 mA max.). The step-up regulator that generates this voltage is short circuit proof for 1 sec max. If an interface board to connect digital force transducers (IDN, DWM) is installed, this auxiliary voltage is not available. External devices connected to the digital outputs must always be supplied from an external 24 VDC power supply.

24 For the installation of connection signal cables please note:

Technical Manual SB69000 Rev. 4

Install I/O cables to prevent capacitive or inductive interference from other cables, machines and/or electrical devices that could affect input/output signals and lead to malfunction and/or dangerous operational conditions. Cables must comply with the following specification: shielded multicore cables, shield connected to ground on both sides flexible wires with wire end ferrules and plastic collar Resistance Gauge Capacitance Length Nominal voltage 125 /km 0.2 mm2 to 0.5 mm2 max. 130 nF/km max. 15 m 250 V

Note: For maximum suppression of interference, shield should be grounded on both sides. If fluctuation of the earth potential is experienced, this can cause an equalization current flowing over the shield. In this case a separate earth lead of appropriate diameter for potential equalization is required.

Principal schematics:

Parallel output

Parallel input

Technical Manual SB69000 Rev. 4

25

3.9

Connection Of Analog Output Module DAU

The Digital Analog Unit provides an analog output signal with a resolution of 8 bit (limits of operating error = 4%). The module is plugged into one of the parallel input/output sockets on the mainboard. The input of the connected device must be electrically isolated and must not be connected to ground. Inserting the DAU into a PIM socket of the mainboard

Insert with notch pointing to bottom!

Terminal assignment for DAU DAU in socket of: Uext Gnd I I+/U+ input voltage from external power supply 15 30 V Ground for external power supply and voltage output Current output Current / voltage output PIM1 KL4.3 KL4.4 KL5.2 KL5.3 PIM2 KL4.5 KL4.6 KL5.4 KL5.5

Example for current output 0 - 20 mA, supply of loop from SB69000 (DAU inserted in socket PIM1):

26

Technical Manual SB69000 Rev. 4

Example for current output 0 - 20 mA, supply of loop from external power supply (DAU inserted in socket PIM1):

Example for voltage output 0 - 10 V, external power supply (DAU inserted in socket PIM1):

The analog output module can be configured to current out put or to voltage output via solder bridge. Two more solder bridges serve to select internal or external power supply. Position of solder bridges on DAU::
W1

W3

1
Configuration of DAU via solder bridges W1, W2 and W3. W1 closed W2 open W3 open Current output 0 20 mA internal power supply maximum load: 120 not allowed!

W2

W1 open W2 closed Current output 0 20 mA external power supply 15 30 V maximum load: 750 Voltage output 0 10 V external power supply 15 30 V

W3 closed

Note: Only bridge W1 or W2 may be closed!

Technical Manual SB69000 Rev. 4

27

3.10

Connection Of 15-Bit Analog Output DAU15

For the output of gross or net weight as analog 15-bit signal a plug-on module (DAU15) can be inserted instead of a parallel driver module in the socket PIM1 or PIM2. The output signal has a resolution of 15 bit (32768 steps). The module can be configured in group 4 'Configuration Of DAU15 Analog Output ' of the Service Mode to 0/2 - 10V or 0/4 - 20mA. The output of the DA U15 module is active and potential free. Inserting the DAU15 into a PIM socket of the mainboard

Insert with notch pointing to bottom

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Technical Manual SB69000 Rev. 4

Terminal assignment of DAU15: DAU15 in socket: I+ I U+ U + Current output 0/4 - 20mA Current output 0/4 - 20mA + Voltage output 0/2 - 10V Voltage output 0/2 - 10V PIM1 KL4.3 KL4.4 KL5.2 KL5.3 PIM2 KL4.5 KL4.6 KL5.4 KL5.5

Example for current output 0/4 - 20 mA (DAU15 in socket PIM1):

DAU15
KL5
KL4.3 KL4.4

KL4

I+

500 Ohm max

Example for voltage output 0/2 - 10 V (DAU15 in socket PIM2):

KL5.4

KL5.5

U+

DAU15
KL5
U

KL4

500 Ohm min.

Technical Manual SB69000 Rev. 4

29

3.11

Connection Of Interface Module SBI

With this interface expansion module additional serial and parallel interfaces can be connected.The sockets SIM4 - SIM6 provide connection for up to 3 SIM modules, while sockets PIM3 - PIM 8 are intended for the installation of up to 6 PIM modules with 2 optoisolated inputs and 2 optoisolated outputs each. Alternatively, also analog output modules DAU may be installed in the PIM sockets. Socket D7 is destined for the installation of a module for the connection to standardized fieldbus systems (e.g. the DeviceNet interface module DNI). Connections on SBI board

(back side)

Connector SBI X1

Socket MBX X6

Serial interfaces connected to terminal strip KL1: SIM4 (COM4) 11 12 13 14 15 SIM5 (COM5) 6 7 8 9 10 SIM6 (COM6) 1 2 3 4 5 RS232 TxD RTS RxD CTS Gnd 20mA TXIN TXOUT RXIN RXOUT RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)

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Technical Manual SB69000 Rev. 4

Parallel interfaces connected to terminal strip KL2: Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Designation 0V +12V FB1 FB2 FB3 FB4 FB5 FB6 PE Shield IN OUT+ OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 D7 D7 D7 D7 D7 D7 D7 D7 PIMx (for IN4 - IN15) PIMx (for OUT4 - OUT15) PIM3 PIM3 PIM4 PIM4 PIM5 PIM5 PIM6 PIM6 PIM7 PIM7 PIM8 PIM8 PIM3 PIM3 PIM4 PIM4 PIM5 PIM5 PIM6 PIM6 PIM7 PIM7 PIM8 PIM8 Pertaining socket

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3.12

Connection Of Profibus Module PBI

The PBI expansion board provides connection of the weighing terminal to the Profibus DP fieldbus. Also, 2 additional sockets for the installation of serial interface modules (SIM) are available. Connections on PBI module

(back side)

Connector PBI X1

Socket MBX X6

Terminal assignment of serial interfaces: KL1: SIM4 (COM4) 1 2 3 4 5 KL2: SIM5 (COM5) 1 2 3 4 5 RS232 TxD RTS RxD CTS Gnd 20mA TXIN TXOUT RXIN RXOUT RS485 4-wire Tx A (Tx+) Tx B (Tx) Rx A (Rx+) Rx B (Rx) RS485 2-wire A (Tx+ / Rx+) B (Tx / Rx)

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3.12.1 Profibus DP
The Profibus address is set in Service Mode, Group 4 'Configure Application' (see also Installation Instructions of application program). With the PBI expansion module the weighing terminal operates as a Profibus DP slave, with an I/O interface (64 inputs and outputs) or a data interface with 32 input words and 32 output words. The PBI module is designed for transmission speeds of 12 MBit/s. The definition of the individual data words depends on the application and is specified in the Installation Instructions pertaining to the respective product. Terminal assignment Profibus DP interface Terminal KL3: Profibus DP Terminal # 1 2 3 4/6 5/7 Profibus DP RTS Gnd 5V +5V B Line A Line

If the terminal is connected to a physical end of the Profibus DP bus, the jumpers W1, W2 and W3 must be set to terminate the bus. Function of jumpers: Jumper W1 W2 W3 Profibus DP interface Pull-up resistor Termination resistor Pull-down resistor

The line is terminated when the jumpers are closed. For the configuration of the Profibus master, a GSD file is required that you can download from our website. Follow the link 'Service' and from there to 'Download'.

Download the file 'GSD-Diskette.ZIP' (click right on the link and choose 'Save target as...). Unpack the ZIP file on your harddisk.

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3.13

Connection Of WLAN Module WLI

Connections of WLI modul
Connection to antenna

For the WLAN connection (wireless network) the WLI module is plugged onto the main board and the antenna is connected.

Connector WLI X1 X2 X3 Note:

Socket MBX X19 X20 Service

The configuration of the WLI module is described in the SB69000 WLI installation manual, order-No.: ST2309.0928.

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3.14 Connection Of CAN-Bus Module CBI

For the CAN-bus connection (CAN network) the CBI module is plugged onto the main board. Connections on CBI module
(back side)

Connector CBI X1

Socket MBX X18

3.14.1 CAN-Bus
The CBI expansion module provides interfacing to CAN fieldbus systems. KL1 1 2 3 4 5 CAN-bus CAN_GND CAN_LOW CAN_SHLD CAN_HIGH (Ext 24V)

If the terminal is connected to a physical end of the CAN bus, the jumper W1 must be set to terminate the bus. The line is terminated when the jumper is closed.

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3.15

Mains Connection
Input voltage of the instrument must comply with local mains supply. Factory setting: 93 264 V; 47/63 Hz, line cord with safety plug firmly connected. Install mains supply for the instrument separate from supply for machines and equipment generating noise and/or interference (motors, relays, heatings, etc.). Even short spikes and/or drop-outs may affect the correct function of the instrument and result in defects. If problems of that nature are encountered, the installation of a voltage stabilizer or an uninterruptable power supply unit (UPS) may help to overcome the difficulties. SB69000 does not have a mains switch and is operational after connection to the mains supply. Connection to the mains supply is made via the factory installed line cord with safety plug (length of cable 2.5m). Make sure that wall outlet is correctly grounded. If applicable, the unit can be included in the potential equalization system of the installation. To that effect a threaded bolt is provided at the rear of the housing. If the line cord with connector is used as the means to separate the instrument from the mains, the wall outlet must be installed close to the instrument and must be easily accessible! If a permanently connected mains cable is used, an easily accessible separator must be included in the supply circuit!

Before connecting the instrument to power please note:

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Technical Manual SB69000 Rev. 4

3.16

External Connections
USB connection WLAN antenna

Ethernet connection

3.16.1 USB Connection

Peripheral USB devices are connected with a suitable cable with USB connector type A. For the time being, the SB69000 terminal supports either a USB keyboard (German layout) or a USB memory stick.

3.16.2 Ethernet Connection

Connection to local 10/100MBit Ethernet networks is made with a suitable cable with RJ45 connector. Internally the Ethernet interface is addressed as COM 0. Transmission parameters are set in Service Mode, group 'Interface'.

3.16.3 WLAN Connection

Connection to local wireless networks is made via the WLAN antenna. Note: The configuration of the WLI module is described in the SB69000 WLI installation manual, order-No.: ST2309.0928.

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Weight Display And Scale Function Keys

Scale-No. Min load Gross weight or net weight (Net) Max load Division e / d Net weight symbol

Scale Function Keys

Scale Select Key for switching the weight display to one of a max. of 8 scales. Set Zero Key to set the displayed scale to zero (only within zero setting range, selectable in calibration mode). Display Select Keyto switch the display between tare weight / gross weight / gross bargraph / data archive. Tare Entry Key to enter a known tare weight in the tare line, confirm with Enter- or OK-key. *1 Tare Key alternately taring of currently displayed weight or clearing the tare weight. *1
*1

Electronic marking plate Weight display Auxiliary display

Scale no-motion symbol

PT

T
Scale-No. / weighing range Zero range symbol Unit

Function can be disabled in application program.

Elektronic Marking Plate (only for single- and dual-range and two-interval scales)
Scale-No. Max Load Min Load Division e / d W1 W8 e.g.: Max 3000kg e.g.: Min 20kg No. of scale selected via Scale Select Key. Maximum load (without additive tare), selectable in calibration mode. Permissible minimum load. Approved division e and display graduation d (in most cases e = d).

e.g.: e=d=1kg

Weight Display
Scale-No. / No. Of Weighing Range No-Motion Symbol Zero Range Symbol Gross Weight Or Net Weight Net Weight Symbol Unit W1 W8 W1.1 W8.3 e.g. 1250 e.g. 650 Net Net e.g. kg No. of scale selected via Scale Select Key partial weighing range for multiple-range scales. Settled weight (printing / storing possible). Scale in zero range (+/ 1/4d). Switching from gross weight to net weight with Tare-key. Scale is tared. Weight unit, selectable in calibration mode.

Auxiliary Display (switchable via Display Select Key)

Tare Gross 12.9kgT 1000kg Display of tare weight Display of gross weight Gross weight bargraph (zero to max load) Data Archive W&M approved data archive (see chapter 'Data Archive').

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4.1

Function And Cursor Keys

Scrolling in records / columns in tables, scrolling lines right / left in editing steps. Return to previous program step or previous line
0

Assignment of function keys

F1 F2 F3 F4 F5 F6

PT

Same function as Enter-keys (see below)

Function keys (see below)

Clear input field Rub out last character Info-key for scrolling menu items / parameters

Shift-key for capital letters Space

Enter-keys for confirmation of entry / choice, continue in next program step / next line

Confirmation Of Entry / Chosen Function Every entry or selected function / parameter must be confirmed by pressing an Enter-, OK- or -key (even if not explicitly stated in the text). Subsequently, the program is continued in the next step. Function Keys And Their Standard Assignment The assignment of function keys is defined in the respective program step. The currently valid assignment is shown in the lower display line above the function keys. Key F1 Assignment Edit Comment Insert or delete characters in an input field; when pressed, the cursor is moved to the current input field, then scrolling is possible with the cursor keys and (character left / right), as well as Insert and Delete. Entry N(o) in a Yes/No field. Print file. Entry Y(es) in a Yes/No field. Search record, after confirmation a table is shown, select with cursor keys and possible, confirm choice with Enter- or OK-key, (see section 'Search with F3'). Delete chosen record. Call up file input template (e.g. customer address) of the currently selected input field (e.g. customer-No.), followed by entry of a new record (e.g. new customer address into the data base and continuation in the next input field (e.g. product-No.). Restore file to the state it had prior to the last access. Exit template / menu, return to previous step.

No F2 Print Yes F3 Find

F4 F4

Delete Input

F5 F6

Restore Exit

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4.2

Search With F3
Cursor down Cursor up Scrolling right Scrolling left A...Z Enter first character(s) of record in key field. The first record with matching character(s) is automatically selected.

If the function 'Find' is assigned to the key F3, it can be used to show a table of records.

4.3

Selection From Menu

Select with cursor keys Cursor down Cursor up Select menu item

Select with number Enter number of menu item, e.g. enter 6 to select 'Entries'.

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4.4

Show General File Information

The arrow symbol indicates that there are more records, proceed with or Enter-key.

Display of number of stored records / capacity of data base.

Display of number of stored records / capacity of data base.

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5
5.1

Service Mode
General

The Service Mode is a program for configuration, calibration and hardware test of the SB69000 weighing terminal. In the configuration the operating sequence and the print format are defined. The following sections give an introduction on how to operate the terminal via keyboard and display and describe the individual functions of the Service Mode. Notes: SB69000 and its associated equipment must be installed, adjusted and maintained by qualified personnel only! Before accessing the Service Mode all peripheral devices must be installed and configured! Access to the Service Mode is protected by the Service Password (see also last page of this manual). Inappropriate changes of Service Mode settings may lead to malfunction and errors in the operating sequence!

5.2

Overview

Operator prompts of the Service Mode are shown in a single line underneath the weight display. The Service Mode is accessed by pressing simultaneously the keys:

and

ID: Password:

9999999999 ????

Display checksum of operating system for 2 sec and continue. Entry of the 4-character service password Return to normal operation

If an invalid password was entered:

Invalid Password!

Repeat password entry

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Password

Interface

General

Calibration

Configuration

Test

Reset

Choice in Service Mode:

Service: Interface
Info or , OK

Configure interfaces; (see chapter 'Interface Configuration') Use Info-key or arrow-keys left/right to scroll through groups. Choose displayed group. Enter setup parameters (language, format of date, etc.); (see chapter 'Entry Of Parameters') Calibrate scale; (see chapter 'Calbration Mode') Configure scale (see chapter 'Configurate Scale') Test hardware; (see chapter 'Harware Test') Load factory settings; (see chapter 'Reset'

Service: General Service: Calibration Service: Config. Service: Test Service: Reset

When the Service Mode is exited the entered or changed parameters are stored.

Saving...

Exit Service Mode and store changes, return to normal operation

CAUTION Under no circumstances switch off power during this operation, because that will inevitably destroy the contents of the Flash-EPROM and thus the program.

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Configuration

Choose group 'Config.' from Service Mode menu.

Configuration

Configuration Scale

Configuration IO

Configuration AOut

Configuration AIn

Configuration Combus

Configure scale

Configure parallel interfaces

Configure analog outputs

Configure analog inputs

Configure Combus interface

6.1

Set Up Scale Interfaces ADM

Info or Enable / disable scale Select scale driver for first scale: ADM DWU SBI Summing IDNet None Analog scale base Mettler-Toledo DigiTOL loadcells connected to external DWU-Box MC1 compatible protocol (SBI) Summing scale ADM1 + ADM2 Mettler IDNet protocol Disable scale
2 1

Scale 1

) )

Parameters of the Sartorius scale must be set to: MC1 protocol (SBI), 7 bit, odd parity, 1200 baud, RTS/CTS, streaming mode, 16-character data string. Intended for Mettler-Toledo scale bases with IDNet interface and 12VDC power supply. Select scale interface Info Intern COM1 (SIM1) ... COM6 (SIM6) , OK Interface COM6 Built-in ADM Interface COM1

Scale 1

Intern

Scale 1 Rate(Hz)

55
, OK

Select update rate of scale

Scale 2

None

Continue with next scale, (if applicable)

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6.2

Configure I/Os (Assignment Of Interfaces)

Configure I/Os Info Select type of parallel I/Os: PIM REL/TRIO Internal I/Os PIM1/PIM2 External relay / transistor module REL485/TRIO485 connected via serial interface Connected via serial interface Not applicable

Configuration IO 1.BIO: PIM

Modbus TCP None

2.BIO:
...

None None

Continue with further interfaces

8.BIO:

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6.3

Configure Analog Outputs

Configuration AOut 1.AOut: MAI

Info Select analog output: MAI None External analog output module Not applicable

1.MAI: 1.MAI: 1.MAI: 1.MAI:

SIM1 Address 0 Module X1 0-10V

Info

Select pertaining internal serial interface: SIM1 - SIM6

Info

Select pertaining internal address: Address 0 - Address 7

Info

Select external MAI module: Module X1 - module X4

Info

Select output signal: 0 - 10V 2 - 10V 0 - 20mA 4 - 20mA 0 - 20mA

2.AOut:
...

None None

Continue with next analog output.

8.AOut:

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6.4

Configure Analog Inputs

Configuration AIn 1.AIn: MAI

Info Select analog input: MAI None External analog output module Not applicable

1.MAI: 1.MAI: 1.MAI: 1.MAI:

SIM1 Adress 0 Modul X1 0-10V

Info

Select pertaining internal serial interface: SIM1 - SIM6

Info

Select pertaining internal address: Address 0 - Address 7

Info

Select external MAI module: Module X1 - module X4

Info

Select input signal: 0 - 10V 2 - 10V 0 - 20mA 4 - 20mA 0 - 20mA

2.AOut:
...

None None

Continue with next analog input.

8.AOut:

6.5

Configure Combus Module

Configuration Combus Combus: Profibus DP

Info Select Combus connection: Profibus DP Off Internal Profibus module PBI Not applicable

Address:

999

Enter slave address

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Calibration Mode
ADM DWU IdNet Calibration manual IT8000/SB69000, order-No.: ST.2309.0688 DWU calibration manual, order-No.: ST.2309.0089 MultiRange calibration manual, order-No.: ST.2309.0055

For a detailed description of the calibration procedure refer to the following manuals:

Described below is only the access to the calibration mode.

7.1

ADM Access To Calibration Mode

Prior to power up the jumper W1 must be removed. Only with this jumper setting can the changed parameters be saved in memory after the calibration.

Calibration released

In Service Mode call up group 'Calibrate'.

Calibrate Scale 1
Info , OK If jumper W1 is still in place:

Select scale Choose any of the installed scales

Calibration Locked
, OK

Warning: jumper not in calibration position, parameters cannot be saved! Enter calibration mode without saving (e.g. to check settings)

Note: Left to the display with the calibration steps, the number of the selected scale is shown [W1], [W2], etc. After pressing the -key to exit the calibration mode:

Save Parameters ?

Y
Info 1 0

Save parameters in EEPROM Scrolling or Y(es): Save parameters N(o): Ignore all changes, do not save data

If jumper W1 on ADM module is still in place:

Error Calibr. Jumper

, OK

Error message: jumper not in calibration position, parameters cannot be saved! Exit calibration without saving

For a detailed description of the ADM calibration procedure refer to: ADM IT8000/SB69000 Calibration Manual, order-No. ST.2309.0688

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7.2

IdNet Access To Calibration Mode

After selecting the scale driver 'IdNet' in the group 'Configuration Scale' please follow exactly the sequence as described below: Switch the terminal off and unplug the connector to the IdNet scale. Switch the terminal on again and call up the group 'Calibrate' in the Service Mode.

Calibrate Scale 1 Disconnect Scale Connect Scale Power Off

Info , OK

Select the scale that is to be calibrated.

The terminal memorizes that it is in the start up sequence for calibration.

Switch the terminal off and plug in connector to IdNet scale. Switch terminal on again and once more call up the group 'Calibrate' in the Service Mode.

Calibrate Scale 1 Connect Scale Start Calibration RETURN

Info , OK

Select the scale that is to be calibrated.

Ready for start, message is shown for approx. 3 sec. The IdNet scale is ready for calibration.

Note: If you switch off the terminal at that point of the sequence without calibrating the scale, the whole sequence must be repeated to access calibration again. For a detailed description of the IDNet calibration procedure refer to: MultiRange Calibration Manual, order-No. ST.2309.0054.

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Interface Configuration

Choose group 'Interface' from Service Mode menu.

Interface

Com0 (Ethernet)

Com1 (SIM1)

Com6 (SIM6)

Configure Ethernet interface

Configure interface COM1

Configure interface COM1

Note: The setting of parameters must correspond to those of the connected peripheral devices.

Interface

Com0(Eth)
/OK

Configuration of Ethernet interface

Com0: Port

99999
Info

Entry of port Select protocol of Com0: No Protocol Raw data only TTY Printer protocol (data only) AckNak No-Ack ACK / NAK procedure with confirmation NO-ACK procedure without confirmation

Com0: No Protocol

If TTY was selected as printer protocol:

Com0: ISO Latin 1

Info

Select character set of output: ISO Latin 1 CP850 ISO8859-1 Western Europe Codepage 850 (obsolete printers)

If AckNak or No-Ack was selected as protocol:

Com0:Start Char

999

Entry of start character as decimal value (e.g. 2 = STX) For entry '0' no start character is transmitted.

Com0:End Char

999

Entry of end character as decimal value (e.g. 3 = ETX) For entry '0' no end character is transmitted.

Com0:Chksum None

Select method to calculate the checksum which is transmitted behind the end character: Chksum None Chksum XOR Chksum CPL No Checksum Exclusive-Or checksum Complement of two

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Interface Com1(SIM1) Com1: Com1: 9600 Baud 8 Databits

Info Info

Continue with interface Com1 Select baud rate of interface 2: 300, 600, 1200, 2400, 4800, 9600, 19200

Info

Select data format for serial interface Com2. Options: 7 data bits, 8 data bits. Always 1 stop bit is transmitted.

Com1:

No Parity

Info

Select parity for interface Com2. Options: No Parity Even Parity Odd Parity

Com1:

No Control

Info

Select hardware handshake for interface COM2. Options: XOn/XOff RTS/CTS No Control (for RS485 connections)

Com1: No Protocol

Info

Select protocol of Com1: No Protocol Raw data only TTY Printer protocol (data only) AckNak No-Ack ACK / NAK procedure with confirmation NO-ACK procedure without confirmation

If TTY was selected as printer protocol:

Com0: ISO Latin 1

Info

Select character set of output: ISO Latin 1 CP850 ISO8859-1 Western Europe Codepage 850 (obsolete printers)

If AckNak or No-Ack was selected as protocol:

Com1:Start Char

999

Entry of start character as decimal value (e.g. 2 = STX) For entry '0' no start character is transmitted.

Com1:End Char

999

Entry of end character as decimal value (e.g. 3 = ETX) For entry '0' no end character is transmitted.

Com1:Chksum None

Select method to calculate the checksum which is transmitted behind the end character: Chksum None Chksum XOR Chksum CPL No Checksum Exclusive-Or checksum Complement of two

Interface Com2(SIM2)
...

Info

Continue with following interfaces.

Interface Com6(SIM6)

Info

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Entry Of Parameters (General)

Choose group 'General' from Service Mode menu.

General

Language

Date

Time

Decimal Character

Approval Signs

IP Adress

Mask

Gate

Terminal No.

Language: German

Info

Select language. Options: German English French Polish Dutch Italian Spanish Danish Swedish Norwegian

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Technical Manual SB69000 Rev. 4

Date:

DD.MM.YY

Info

Select format of date. Options: DD.MM.YY DD-MM-YY DD/MM/YY DD.MM.YYYY DD-MM-YYYY DD/MM/YYYY MM.DD.YY MM-DD-YY MM/DD/YY MM.DD.YYYY MM-DD-YYYY MM/DD/YYYY YY.MM.DD YY-MM-DD YY/MM/DD YYYY.MM.DD YYYY-MM-DD YYYY/MM/DD

Time:

HH:MM

Select format of time. Options: HH:MM H=hour HH:MM:SS S=second

Decimal Char.:

Select character to separate decimals, options: Decimal point (e.g. 0.00) Comma (e.g. 0,00)

Approval Signs:

Select approval signs. Options: Y(es): Weights are printed with approval signs in compliance with former PTB regulations: Example: Gross/Tare/Net <25.45kg> / <10.00kg> / <15.45kg> or <25.45kg> / 10.00kgPT / 15.45kgC N(o): Weights are printed in compliance with EC regulations: Example: Gross/Tare/Net 25.45kg / 10.00kgT / 15.45kgN or 25.45kg / 10.00kgPT / 15.45kgN

IP 255.255.255.255

Entry of IP address for the local network. Note: SB69000 does not support DHCP and needs a permanent IP address.. Entry of subnet mask Entry of gateway Entry of terminal-No. for data transmission

Mask 255.255.255.255 Gate 255.255.255.255 Terminal-No. 999

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10

Hardware Test (Test)

WA RNI NG Exercise utmost care when making checks, tests and adjustments that can actuate movable parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody is within reach of movable parts. Failure to observe this precaution could result in bodily injury!

Choose group 'Test' from Service Mode menu.

Test

Parallel IO

Serial IO

Test of parallel interfaces

Test of serial interfaces

10.1

Test Of Parallel Inputs/Outputs

Test: Parallel IO
, OK

BIO 1

In:00000010 Out:00000001
Status information 0 or 1 for the optional digital inputs and outputs. The keys 0 - 7 are used to toggle the outputs 0 to 7. The picture above shows the state: input 0, 2-7 = Off input 1 output 0 = On output 1-7 = On = Off

BIO 2

, OK

Continue with next I/O module (if applicable).

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10.2

Test Of Serial Interfaces

Test: Serial IO
, OK

Com1: nok

Test of serial interfaces (RS232 and RS485-4-wire); RS232: jump lead from terminal 1 to 3 and from terminal 2 to 4 (connect RTS with CTS and TxD with RxD). RS485.4: jump lead from terminal 1 to 3 and from terminal 2 to 4 (connect TxD+ with RxD+ and TxD with RxD). Note: Test of RS485 2-wire and 20mA interfaces is not possible.

Com2: nok

Info

Continue with next interface.

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11

Reset

With this function values and parameters of the Service Mode can be reset to factory settings. Parameters for calibration and network configuration remain unchanged. Choose group 'Reset' from Service Mode menu.

Reset Parameters? Resetting...

Y , OK

Reset parameters of Service Modes.

Group Interface Com1-Com3

Setting 9600 Baud 8 Data bits No Parity No Control Start Char 0 End Char 0

General

German DD.MM.YY

Configurate

Scale 1: ADM Intern Rate(Hz) 50 Scale 2: None BIO 1 Intern(PIM) BIO 2 None

11.1

Reset WLAN

With the function 'Reset WLAN' the WLAN-Modul WLI is reset. The transparent mode (bridging mode) is terminated and the WLI can be configured again via the WLAN. Select group 'Reset' from the Service Mode menu.

Reset Parameters? Reset WLAN? Resetting...

N N
Y Ok

Reset des Service Mode parameters. Reset WLAN module WLI.

Wait approx. 10 sec while reset is carried out. Restart SB69000.

For details of this function refer to SB69000 WLI installation instructions.

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12

Data Archive

A record is stored for every completed weighing transa ction in the internal W&M approved data archive, consisting of weight, date and Id-No. In the archive each record is stored with date, ident-No. and gross and net weight. The Id-No. is reset to 0001 with every change of the date. To allow for a later verification of the weighing data, date and identification-No. of the weighing have to appear on the printout or must be stored together with the weight on the host computer. The data archive can be used as an alternative to a log printer when data are processed in an EDP system. The stored weights are read-only and cannot be deleted or changed. The data archive is only displayed if it is supported by the application program. Call up data archive

F1, F2 Search date Ident-No. W1 Gross Net Tare

Scroll records Enter date of record that is to be looked up Enter ident-No. of record that is to be looked up Scale-No. of record Gross weight of record Net weight of record Tare weight of record

Identification of tare weights: _T=Autotare; PT=Preset tare. Possible error messages: A matching record could no be found in the data archive:

No Weight Available!
Checksum error detected:

Error Checksum!

An error was detected in the checksum of the data archive. Important note: The stored data are void!

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13
13.1
Notes:

Transport, Maintenance And Cleaning

Transport

Transport and storage of electronic components such as boards, EPROMS, etc. must only be made in suitable anti-static ESD bags or cases. Storage temperature 25 to +70C at 95% max. relative humidity without condensation.

13.2

Maintenance

CAUTION This unit and its associated equipment must be maintained by qualified personnel only, who are familiar with the construction and operation of all equipment in the system and the potential hazards involved. Failure to observe these precautions could result in bodily injury! Disconnect all power to this unit before servicing! The SB69000 terminal is designed to require a minimum of maintenance and service, however, depending on the environmental conditions a visual inspection at regular intervals is recommended. The frequency at which normal maintenance (cleaning and inspection) should be performed, when installed in a clean office environment, should be twice a year. However, if the unit is subject to a dusty or dirty environment the frequency should be increased as required. At these inspections it should be made sure that all connected cables are undamaged and that all connectors are tightly fastened. Maintenance of scale platforms is required at regular intervals depending on use and environment. The accuracy of scales can be affected by dirt, foreign objects, etc. and appropriate maintenance is strongly recommended. Also recommended is the calibration with certified test weights at regular intervals.

13.3

Cleaning

CAUTION Disconnect all power to this unit before servicing! Clean the keyboard and covers with a soft clean cloth that has been dampened with a mild window type cleaner. Do NOT use any type of industrial solvent or the finish of the unit may be damaged. Do not spray cleaner directly on the unit.

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14

Trouble Shooting
CAUTION This unit does not contain any customer servicable parts! Only permit qualified personnel to service this equipment. Exercise care when making checks, tests, and adjustments!

If any problem arises that has not been explained above, please follow this check list: Power supply on and line cord undamaged (visual inspection)? All cables connecting to scales and peripheral devices undamaged (visual inspection)? Connectors fitted correctly and tightly secured at peripheral devices (visual inspection)?

If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as much information as possible regarding the particular trouble, as this may eliminate a lengthy, detailed checkout procedure. If possible, try first to determine the conditions under which the problem occurs. Try to find out whether the appearance of the difficulties can be reproduced under the same conditions. For the systematic analysis of an unknown problem the information as listed below is required: Serial-No. of the unit and its peripheral components Program version as displayed on power up Exact wording of any error message displayed Type and model of peripheral devices related to the problem (e.g. scale, printer, etc.)

To obtain professional assistance contact your service station stating the information listed above. CAUTION It is suggested that assistance from trained service personnel be requested in the event a problem should arise that is beyond the scope of this instruction manual.

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14.1

Error Messages
Error Message Possible Cause Jumper for protection of calibration parameters in position 'protected' Corrective Measure Set calibration jumper to calibration position

If an error occurs during calibration or normal operation, error messages are displayed as follows:

Calibration Locked

Error Calibr. Jumper

Parameters cannot be saved, jumper in wrong position

Set jumper to correct position, repeat calibration

ADM not installed Not Available

No A/D converter installed

Check A/D converter

No scale selected

Check parameters in Service Mode

ADC Defect ADC Error

No data received from A/D converter Short circuit in L/C cable

AReplace A/D converter Check cabling

Resolution Error

Internal resolution too small, must be at least tenfold the displayed resolution

Select bigger increment size Use L/C with lower capacity

ADC Over Out Of Range

AA/D converter overrange: Wiring error loadcell Loadcell defective Scale heavily overloaded Check wiring Check loadcell Unload scale

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Error Message

Possible Cause Scale in overload CPU does not receive data from weighing interface

Corrective Measure Unload scale Check internal and external wiring and cabling Unload scale or apply dead load

W1

-------Overload

Powerup Out of Range

Error power up zero. This message appears on power up if the weight on the scale exceeds the power up zero range (+2%,+10%) or is below the power up zero range as set in the calibration (2%, 10%) as set in the calibration. Powerup motion. Diese Meldung erscheint unmittelbar nach dem Einschalten, wenn die Waage keinen ruhigen Gewichtswert innerhalb des eingestellten PowerUp-Zero-Bereichs (2%, 10%) findet. Host switched off or offline, data cable not connected or damaged

Powerup Motion

Waage beruhigen

Error Transmission

Switch on host and start communication program Check cable and connectors If problem cannot be rectified, disable data transmission in Supervisor Mode

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15
Housing

Technical Data
Stainless steel wall/desk housing, protected to IP65, weight approx. 4.2kg Panel-mount stainless steel housing, fascia plate protected to IP65, weight approx. 4.2kg

Temperature Range

Storage: 25C to +70C at 95% relative humidity max. without condensation Operation: 10C to +40C at 95% relative humidity max. without condensation Supply Voltage UN: Rated Frequency f N: Rated Current I N: Supply Voltage UN: Rated Current I N: 93-264 VAC 47-63 Hz 450-210mA 12 - 30 VDC (15% +10%) 2.2 - 0.6A

Power Supply 230VAC Version: Power Supply 24VDC Version: Electrical Safety Display Keyboard Processor Module CPX Scale Interface Module

Separation between primary and secondary circuits SELV, in accordance with EN 60950, over-voltage category II Active color TFT, 115.2x86.4mm, active size of display 320x240 pixel Membrane keyboard with tactile feedback, 62 keys incl. numeric keypad, scale keys and function keys 32-bit ARM processor, 520MHz Linux operating system 2xADM to connect analog loadcells in 4- or 6-wire mode; W&M approved resolution of 6000 divisions 50-400 updates / second Overall impedance of connected loadcells: 43 - 4500 Size AA (e.g. Varta 6127) 2 MByte data memory with battery backup; battery backup for data, parameters and files (min. 3 years in normal operation, approx. 1 year when permanently switched off), optional data backup on PC.

Battery

Options: Serial Interface Modules 3xSIM Digital I/O Modules 2 x PIM Analog Output Module 1 x DAU Profibus DP Extension Module PBI I/O Extension Module SBI CAN-Bus Extension Module CBI WLAN Extension Module WLI SIM-RS232, SIM-RS485 2-wire, SIM-RS485 4-wire, SIM-RS485-OPTO (only sockets SIM1/SIM2), SIM 20mA (only passive/passive) 2 optoisolated digital inputs (12 - 24VDC / 7 mA) 2 optoisolated digital outputs (12 - 24VDC / 100mA) 1 analog output related to gross or net weight, 0 - 20 mA, 4 - 20 mA, 0 - 10 V, 2 - 10 V selectable PBI Profibus DP interface 12 MBit, incl. 2 x SIM socket

3 sockets for serial interface modules (SIM) 6 sockets for digital I/O modules (PIM) CAN-Bus Interface Connection to wirelsss local area networks

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Dimensions

Fixing holes

Wall-mount installation

Panel-mount installation

Cutout in panel

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17.1

Annex
Replacing The Battery
CAUTION For the storage of data the weighing terminal contains a lithium battery. Risk of explosion if battery is replaced improperly! Replace only with battery of the same type or with compatible type recommended by manufacturer. Disposal of used batteries only as indicated by manufacturer.

The life time of the lithium battery that backs up RAM and realtime clock is at least three years in normal operation. Thus, the battery needs to be replaced at 3-year intervals by a trained service technician. To replace the battery, service kit 16ZUB001 is required. This kit consists of a 3V battery (2 size AA alkaline batteries in row), incorporated in a plastic housing with 2 connecting leads, LED and switch. If switch is on, LED must be lit to indicate that voltage is higher than 2V. If this is not the case batteries must be replaced. WA RNI NG Disconnect all power to the instrument and/or unplug line cord prior to opening the housing! Failure to observe this precaution could result in bodily injury! Battery

To replace the battery proceed as follows: Disconnect all power to the instrument, unplug line cord. Open the housing and refer to picture below to locate MBX board. Use small screw driver or other suitable tool and carefully remove bracket from battery holder.

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Technical Manual SB69000 Rev. 4 Switch on service kit, LED must be lit. Connect leads with test clamps at battery holder. Do not short circuit, observe polarity! Carefully remove old battery from holder and insert new one. To prevent loss of RAM contents make sure that test clamps do not come off. Remove test clamps, put bracket of battery holder back in place. Close housing and power the instrument up. Display of weighing terminal shows power up message. The unit is operational again.

Connection of service kit for change of battery:

Service kit with leads, test clamps, switch and LED, Art.-No. 16ZUB001

Please note: Observe all applicable regulations for the disposal of used batteries!

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18

Service Password

The service password is required to access the Service Mode. The password is: 2234 If you want to prevent unauthorized access to the Service Mode, remove this page from the manual and keep it in a safe place.

If access to the Supervisor Mode of the application program is protected by a User Password, also entry of the Service Password is accepted. This might be helpful in cases when the User Password is not available any more.

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