I N V E RT E R

GSX600
HIGH PERFORMANCES IN SMALL DIMENSIONS

TV Rheinland Product Safety

TYPE APPROVED

BAUART GEPRFT

E WO OM P N I

N O RI ET O
GVX900 0.2-4 kW

GVX2000 0.55-500 kW

GSX600 0.4-2.2 kW LMS 0.4-4 kW

COMPLETE AND ADV ANCED SOLUTIONS IN POWER TRANSMISSION FOR ANY INTELLIGENT AND HIGH EFFICIENT APPLICA TION

GREAT PERFORMANCE IN A COMPACT PACKAGE BONFIGLIOLI LOW-NOISE INVERTERS: SPECIFICATIONS FOR THE NEW GENERATION

Environment-friendly features
Utilizes a low-noise control power supply system which minimizes noise interference on peripheral devices such as sensors. Minimal motor noise driving whether high carrier frequency (lower-noise) or low carrier frequency is selected. Equipped with terminals for connecting DC REACTOR for harmonics suppression.

70

60

Noise level [dB]

50

GSX600

40

30

20 0

10

20

30

40

50

60

Frequency [Hz]

PID control function: for fans and pumps

Equipped with a PID control function which can control the flow rate of fans and pumps in an optimal manner with direct processing of signals coming from sensors.

Compact
Only 80mm wide and 120mm high (up to 0.75kW): can be installed easily in switchboards. Mountable on 35mm DIN compliance rails using the optional rail mounting base MAC 9, up to 0.75kW.

Easy operation and simple, secure wiring

Equipped with a large dial (on the front of the inverter) which can set output frequencies easily. Control through various input signals: from 0 to 10V DC, from 0 to 5V DC, and from 4 to 20 mA. Separated main circuit input terminals and output terminals, arranged at the top and the bottom of the inverter for easy wiring.

Serial communication (RS485)

Serial data communication conforming to RS485 through the optional personal computer interface card, which allows the inverter to be applied to air conditioning or Factory Automation systems easily.
2

Other useful functions

Compliant with major world safety standards: UL, cUL, TV, CE, C-Tick. Equipped with inrush current control circuit for protection from electric surge of power supply. Records of accumulated operation time to show when to change parts (such as electrolytic capacitors) which require periodic inspection. Cooling fan stop operation to increase cooling fan life, reduce its air noise and save energy.

V ARIATION

Full array of functions packed into a compact body ideal for variable-speed small-capacity motors
Nominal applied motors [kW] Single-phase 200V series

0.4 0.75 1.5 2.2

GSX600-0.4-S GSX600-0.75-S GSX600-1.5-S GSX600-2.2-S

Torque characteristics

230V/50Hz 150

Short time operation torque (high torque boost)

Output torque [%]

120 100 80 65 50 0 3 20 50

Continuous operation torque

100

Input frequency [Hz]

100% of output torque refers to the rated torque of the motor driver at 50Hz.

GSX600
3

STANDARD SPECIFICATIONS
Single-phase 230V series
Type GSX600Nominal applied motor Output ratings Rated capacity *1) Rated voltage *2) Rated current *3) Overload capability Rated frequency Phase, Voltage, Frequency Voltage / frequency variations Input ratings Momentary voltage dip capability Rated current *4) A Required power supply capacity *5) Braking Torque (standard) *6) DC injection braking Enclosure (IEC 60529) Cooling method Standards Mass kg Natural cooling UL/cUL, Low Voltage Directive, EMC Directive IEC 61800-2 (Rating, specifications for low voltage adjustable frequency a.c. power drive systems) IEC 61800-3 (EMC product standard including specific test methods) 0.7 0.9 1.6 2.2 kVA 0.7 100% Starting frequency: 3.0Hz (Fixed) Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current IP 20 Fan cooling 1.3 2.4 50% 3.6 30% (with DCR) (without DCR) Hz -S kW kVA V A 2.5 4.0 50, 60Hz 1-phase, 200 to 240V , 50/60Hz Voltage: +10 to -10% Frequency: +5 to -5% When the input voltage is 165V or more, the inverter can be operated continuously. When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms. (less than 85% load of nominal applied motors) 3.5 6.4 6.5 11.4 11.8 19.8 17.7 28.5 0.4 0.4 0.95 0.75 0.75 1.5 3-phase, 230V 7.0 10.0 150% of rated current for 1 minute 1.5 1.5 2.6 2.2 2.2 3.8

NOTES: *1) Inverter output capacity [kVA] at 220V. *2) Output voltage is proportional to the power supply voltage and can not exceed the power supply voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) This value is calculated using a manufacturer calculation method. (Refer to Technical Information) *5) When a power-factor correcting DC reactor is used. *6) With a nominal applied motor, this value is average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)

COMMON SPECIFICATIONS
Item
Setting Output frequency Maximum frequency Base frequency Starting frequency Carrier frequency

Explanation
50 to 120Hz (in 1Hz steps) 50 to 120Hz (in 1Hz steps) 1 to 6Hz (in 1Hz steps) 0.75 to 15kHz Analog setting: 1.0% of max. frequency (at 25 10C) Digital setting: 0.01% of max. frequency (at -10 to +50C) Analog setting: 1/256 of max. frequency ex.) 0.25Hz at 60Hz, 0.5Hz at 120Hz Digital setting: 0.1 Hz at max. frequency of up to 99.9 Hz (1Hz at max. frequency of 100Hz and above) Sinusoidal PWM control Maximum output voltage proportional to line input voltage (without AVR control) Manual: Code selection (0 to 31), including the save energy pattern for variable torque load

Accuracy (Stability) Setting resolution Control method Voltage / frequency (V/f) characteristic Torque boost

Control

Item
Starting torque Operation method

Explanation
150% (at 6Hz) (Torque boost code (F09) is 20 and above.) KEYPAD operation: key, key Digital input signal operation: FWD or REV command Link operation: RS485 (Option) KEYPAD operation: or key Built-in potentiometer: Potentiometer is standard equipment. Analog input: 0 to +10V DC (0 to +5V DC) 4 to 20mA DC Multistep frequency: 4 different frequencies can be selected by terminal (SS1) and (SS2). Link operation: RS485 (Option) Relay output: Alarm output for any fault. (1SPDT) Analog output: Output frequency, Output current, PID feedback value, DC link circuit voltage 0.0 to 60s (0.0 = 0.01s) 0.1 to 60s High and Low limiter can be preset. Bias frequency can be preset (-120 to 120Hz). 100% (For 0 to +10V DC) or 200% (For 0 to +5V DC) Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset. Automatic restart is available after a momentary power failure (retry method). This function can control flowrate, pressure, etc. (with an analog feedback signal.) Reference signal (F01): KEYPAD operation ( or key) Voltage input (Terminal 12) Current input (Terminal C1) Analog input (Built-in Potentiometer) Feedback signal (H21): Terminal 12 (0 to 10V DC or 1 to 5V DC) Terminal C1 (4 to 20mA DC) Output Frequency, Output Current, PID reference value, PID feedback value Setting frequency Function Code, Data Code Displays trip fault code as follows: OC1 (Overcurrent during acceleration) OH1 (Overheating at heatsink) OC2 (Overcurrent during deceleration) OH2 (External thermal relay tripped) OC3 (Overcurrent running at constant speed) OL (Motor overload) OU1 (Overvoltage during acceleration) OLU (Inverter unit overload) OU2 (Overvoltage during deceleration) Er1 (Memory error) OU3 (Overvoltage running at constant speed) Er3 (CPU error) LU (Low voltage) Er8 (RS485 error) Trip history (passed/4 times) When the DC link circuit voltage is higher than 50V, the charge lamp is ON. Protects the inverter by electronic thermal overload relay and detection of inverter temperature. Detects DC link circuit voltage (400V), and stops the inverter. Detects DC link circuit undervoltage (200V), and stops the inverter. Phase loss protection for power line input Protects the inverter by detection of inverter temperature. Shor-circuit protection for inverter output circuit Ground fault protection for inverter output circuit (detection at starting) Protects the motor after the inverter trips. Electronic thermal overload relay can be selected for standard motor or fan ventilated. Controls the output frequency to prevent (overcurrent) trip when the output current exceeds the limit value during acceleration. Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during operation at constant speed. Controls the output frequency to prevent (overvoltage) trip when the DC link circuit voltage exceeds the limit value during deceleration. When the inverter is tripped, it resets automatically and restart. 5-times auto reset can be selected. Free from a dusty location, corrosive gases, oil mist, and direct sunlight. Indoor use only. 1000m or less. (Applicable to 3000m with power derating: -10% / 1000m) -10 to +50C 5 to 95% RH (non-condensing) 3mm at 2 to 9Hz, 1m/s2 at 9 to 200Hz Temperature: -25 to +65C Humidity: 5 to 95% RH

Frequency setting

Running status signal Acceleration time Deceleration time Frequency limiter Bias frequency Gain for frequency setting Jump frequency control Auto-restart after momentary power failure PID control Control

Operation mode (running or stopping) Program mode Trip mode Indication

Protection

Operation and Trip mode Charge lamp (Red) Overload Overvoltage detection Undervoltage Input phase loss Overheating Short-circuit Ground fault Motor overload Stall prevention

Auto reset Installation location Altitude Ambient temperature Ambient humidity Vibration Storage conditions

Condition (installation and operation)

GSX600
5

TERMINAL DESIGNATION
Terminal functions
Symbol
Main circuit L1/L, L2/N U, V, W P1, P(+) G 13 12 Analog input

Terminal name
Power input Inverter output For DC REACTOR Grounding Potentiometer power supply Voltage input

Function
Connect 1-phase 230V power supply. Connect 3-phase induction motor. Connect the DC REACTOR (option) for power-factor correcting or harmonics current reducing Ground terminal for inverter chassis (housing). +10V DC power supply for setting POT (POT 1 to 5k). : 0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100%)F01

Remarks

Func. Code

Allowable maximum output current: 10mA Input impedance: 22k Allowable maximum input voltage: 15V DC If input voltage is 10 to 15V DC, then the inverter estimates it at 10V DC . Input impedance: 250 Allowable maximum input current: 30mA DC If input current is 20 to 30mA DC, then the inverter estimates it at 20mA DC. Same potential as CM. F02 When FWD and REV are simultaneously ON, the motor decelerates and stops. * Sink type terminal specifications ON state maximum input voltage: 2V (maximum source current: 6mA) OFF state maximum terminal voltage: 24 to (allowable maximum leakage current: 0.5mA) 27V 0 frequency (All (SS1) and (SS2) signals are OFF.) is set by "F01". The motor restarts from 0Hz by turning off BX with the operation command(FWD or REV) ON. Assigned to terminal X2 at factory setting. During normal operating, this signal is ignored. Assigned to terminal X3 at factory setting. This alarm signal is held internally. E01 to E03 F01 F01, H21

C1

(PID control) Current input

Used for PID control reference signal or feedback signal. 4 to 20mA DC/0 to 100%

F01

11 FWD REV X1 X2 X3

(PID control) Common Forward operation command Reverse operation command Digital input 1 Digital input 2 Digital input 3

Used for PID control feedback signal or reference signal. Common for analog signal FWD - P24/CM: ON .... The motor runs in the forward direction. FWD - P24/CM: OFF..... The motor decelerates and stops. REV - P24/CM: ON ..... The motor runs in the reverse direction. REV - P24/CM: OFF..... The motor decelerates and stops. These terminals can be preset as follows.

F01, H21

Digital input

(SS1) (SS2) (BX)

Multistep freq. select Coast-to-stop command Alarm reset Trip comm. (Ex.fault) Write enable for Keypad PID control cancel Link enable (RS485) P24: DC Voltage supply CM: Common Analog monitor

(SS1): 0, 1 different frequencies can be selectable. (SS1,SS2): 0 to 3 different frequencies can be selectable. (BX) - P24/CM: ON ..... Motor will coast-to-stop. (No alarm signal will be output.) (RST) - P24/CM: ON ..... Faults are reset. (This signal should be held for more than 0.1s.) (THR) - P24/CM: OFF ..... "OH2 trip" occur and motor will coast-to-stop. (WE-KP) - P24/CM: ON..... The data will be changed by KEYPAD panel. (Hz/PID) - P24/CM: ON ..... The PID control is canceled, and KEYPAD panel frequency setting ( or ) is effective. (LE) - P24/CM: ON ..... The link operation is effective. DC Voltage supply (+24V, max. 100mA) Common for digital signal Output voltage(0 to 10V DC) is proportional to selected function's value as follows. Output frequency (0 to max. frequency) Output current (0 to 200%) PID feedback value (0 to 100%) DC link circuit voltage Bias value can be preset. Outputs a contact signal when protective function is activated. Changeable exciting mode active or non-exciting mode active by function No. F36.

C05 to C07

(RST) (THR) (WE-KP) (Hz/PID) (LE) P24 / CM

F00 H20 to H25 For switch link operation to communication. DIPSW select: SW7 Same potential as 11. Allowable maximum output current: 2mA

Analog output

FM

F30, F31

Relay output

11 30A, 30B, 30C

(Common) Alarm relay output

Contact rating: 250V AC, 0.3A, cos =0.3 48V DC, 0.5A, non-inductive Applicable maximum voltage for CE marking (Low Voltage Directive) 42V DC - Applicable maximum voltage for UL/cUL

F36

Terminal arrangement
Input 1-phase Main circuit terminals Output 3-phase Control circuit terminals P(+) N(-) U V W G G L1/L L2/L P1 P(+)

30A 30B 30C FM X1 X2 X3 FWD REV P24 11 CM

12

13 C1

BASIC WIRING DIAGRAM

Keypad panel operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
Connect the inverter to the power supply and the motor. Then, turn on the power to enable variable-speed operation. Notes: 1) To operate the inverter using the factory-settings, proceed as follows: (1) Start/stop .................Press or key on the keypad panel. (2) Setting frequency ....Use the frequency setting dial (VR) on the keypad panel. 2) To enable and keys for frequency setting, select function code F01 and change the data from 4 to 0. Change of the data code disables the VR (frequency setting dial). 3) Keep the control circuit wires at least 100 mm away from the main circuit wires and put them in separate ducts to prevent noise and resultant malfunctions. Where control wiring crosses the main wiring, ensure that they cross each other at right angles. 4) For the wiring of the control circuit, use shielded or twisted wires with the shortest possible length. (When using shielded wires, connect one end of the shields to the inverter ground terminal and leave the other end free.) 5) If there is a magnetic contactor or a solenoid close to the inverter, mount a surge killer to the coil in a parallel connection. Keep the wiring length to a minimum.
*1 When connecting the optional DC reactor, remove the jumper wire from between P1 and P(+).

Power supply 1-phase 200 to 240V 50/60Hz

L1/L L2/N

U V W G P1 P1
(*1) P(+)

*Motor M

*MCCB or ELCB

13 12 11 C1 FWD REV X1 X2 X3 P24/CM FM *: Option 30

P(+) P(+) N(-) 30A 30B 30C

When DC REACTOR is used

Alarm relay output

External operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
Power supply 1-phase 200 to 240V 50/60Hz

L1/L L2/N

U V W G P1 P(+) P(+) N(-) P1

(*1) P(+)

*Motor

*MCCB or ELCB
3 2 1

G 13 12 11 C1 FWD REV X1 X2 X3 P24/CM

Frequency set voltage input (0 to 10V DC) Frequency set current input (4 to 20mA DC)
Forward operation command Reverse operation command

When DC REACTOR is used

30A 30 30B 30C

Alarm relay output

Notes: 1) This wiring diagram shows the connection for stopping the inverter or setting frequency through external signals. When 1 is set at F01, you can set a frequency by using input signal from 0 to 10V DC. When 2 is set at F01, you can set a frequency by using an input signal between 4 and 20mA. In this case, set 1 at F02. 2) If there is a magnetic contactor or a solenoid close to the inverter, mount a surge killer to the coil in a parallel connection. Keep the wiring length to a minimum. 3) To wire the control circuit, use shielded or twisted wires. When using shielded wires, connect the shields to G.
*1 When connecting the optional DC reactor, remove the jumper wire from between P1 and P(+).

Analog monitor Analog meter

FM
*: Option

To G To Terminal No. 11

GSX600
7

KEYPAD PANEL FUNCTIONES AND OPERATION

Keypad panel
Digital monitor In Operation mode: Displays output frequency,*1 or output current. In Stop mode: Displays the set frequency.*2 In Program mode: Displays function codes and data codes. In Trip mode: Displays code indicating the cause of the trip. Program/Reset key Switches between operation mode and program mode. When tripped: Releases the trip-stop state and changes to operation mode after the cause of trip has been removed. Function/Data key In Operation mode: Switches the display between output frequency and output current. In Stop mode: Switches the display between set frequency and set current. In Program mode: Sets data for function codes. Some function code data can be changed during operation.
PRG RESET

Up/Down keys In Operation mode: Increases or decreases frequency (motor speed). In Program mode: Increases or decreases function code number and data set value. Run key Starts the inverter. In Stop mode: Inactive when the function code is set to (external operation). Stop key Stops the inverter. In Operation mode: Invalid when the function code is set to (external operation). Frequency setting dial Increases or decreases the frequency. Active only when the function code is set to (inverter builtin volume).

RUN STOP

FUNC DATA

Keypad panel operation method

1. Turn on the power supply. The monitor shows data as illustrated above. When you press the key, the inverter gradually increases the frequency until 60Hz is reached to rotate the motor clockwise according to the factory-settings. To stop the motor, press the key. To increase or decrease the operation frequency, adjust the frequency setting dial. For wiring connections, refer to the basic wiring diagram on page 9. 2. Selecting function codes and changing data codes To select the function code and change the data code, proceed as follows: 1 Press the key to select the program mode. 2 Pressing the key alternates the displayed data between the function code and its data. 3 With data displayed, press the key to change the data code. 4 Press the key to update the data for the selected function code. * In step 2, if the key is pressed when the function code is displayed, only the function code changes sequentially (see below). ( ......)

The keypad panel modes are classified in the following 5 modes:

Monitor, keys Mode Program mode (operation stopped) Program mode (during operation) Stop mode Operation mode Trip mode

Monitor

Displays the function code or data code. (Lighting)

Displays the function code or data code. (Lighting)

Displays the set requency, output current, or PID command value. (Blinking)

Displays the output frequency, output current, or PID feedback value. (Lighting)

Displays the trip content or alarm history. (Lighting)

Switches to stop mode.

Switches to operation mode.

Switches to program mode while stopped.

Switches to program mode during operation.

Releases the trip and switches to stop mode.

Changes the display between function code and data code, stores data code, and updates then function code. Selects the function code, increases/ decreases the data code number. Selects the function code, increases/ decreases the data code number.

Switches the digital display.

Invalid

Keys

Increases/decreases the frequency to be set.

Displays the alarm history.

Invalid

Invalid

Switches to operation mode.

Invalid

Invalid

Invalid

Switches to program mode.

Invalid

Switches to stop mode.

Invalid

Procedure for selecting function codes and data codes

(Ex. Changing data code from to by selecting function mode )

To select other function codes, press the keys, the same way Stop mode Program mode Function code Data code Changed Stored Stop mode Frequency changeable with keys (digital setting)

GSX600
9

FUNCTION SETTINGS
Fundamental functions
No. Function Name
Data protection

Setting range

Unit
-

Min. unit
-

Factory setting
0

Basic functions

0: Data change enable 1: Data protection Frequency command 0: KEYPAD operation ( or key) 1: Voltage input (terminal 12) (0 to +10V DC, 0 to +5V DC) 2: Current input (terminal C1) (4 to 20mA DC) 3: Voltage and current input (terminals 12 and C1) 4: Analog input (Internal Potentiometer) Operation method 0: KEYPAD operation ( or key) 1: FWD or REV command signal operation 2: KEYPAD operation (FWD) 3: KEYPAD operation (REV) Maximum frequency 50 to 120Hz Base frequency 25 to 120Hz Rated voltage 0 (Free) (Fixed) Maximum voltage 0 (Free) (Fixed) Acceleration time 0.0 (0.01s), 0.1 to 60.0 s Deceleration time 0.1 to 60.0 s Torque boost 0,1: for variable torque load 2 to 31: for constant torque load Electroni (Select) 0: Inactive thermal overload relay 1: Active (for 4-pole standard motor) 2: Active (for 4-pole inverter motor) (Level) Approx. 20 to 135% of rated current (Thermal time constant) 0.5 to 10.0 min Restart mode after 0: Inactive (Trip and alarm when power failure occurs.) momentary power failure 1: Inactive (Trip and alarm when power recovers.) 2: Active (Momentarily stops and restarts at output frequency from before power failure.) 3: Active (Momentarily stops and restarts at starting frequency.) Frequenc (High) 0 to 120Hz limite (Low) Hz Gain (for frequency 0: For 0 to +10V DC setting signal) 1: For 0 to +5V DC Bias frequency -120 to 120Hz (Starting freq.) 3Hz (Fixed) DC brake (Braking level) 0 to 100% (Braking time) 0.0 (DC brake inactive), 0.1 to 30.0s Starting frequency (Freq.) 1 to 6Hz (Holding time) 0.0 (Fixed) Stop frequency 1 to 6Hz Motor sound (Carrier freq.) 0 (0.75kHz), 1 to 15kHz (Sound tone) 0: Level 0 1: Level 1 2: Level 2 3: Level 3 FM (Voltage adjust) 0 to 200% (Function) 0: Output frequency 1: Output current 2: PID feedback value 3: DC link circuit voltage 30RY operation mode 0: The relay (30) excites on trip mode 1: The relay (30) excites on normal mode

Hz Hz s s -

1 1 0.1 0.1 1

50 50 0 0 6.0 6.0 13

A min

0.01 0.1

1 *1 5.0

Hz 1 Hz Hz % s Hz Hz kHz -

1 1 1 0.1 1 1 1 -

70 0 0 0 3.0 50 0.0 1 0.0 1 15 0

% -

1 -

100 0

*1 Typical value of a standard 4-pole motor. The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.

10

Extension terminal functions

No. Function Name
X1 terminal function X2 terminal function X3 terminal function X1-X3 Terminal

Setting range
Selects from the following items.

Unit
[SS1] SS2] [BX] [RST] [THR] [WE-KP] [Hz/PID] [LE]

Min. unit
-

Factory setting
0 2 3

0: 1: 2: 3: 4: 5: 6: 7:

Multistep frequency select 1 Multistep frequency select 2 Coast-to-stop command Alarm reset Trip command (External fault) Write enable for KEYPAD PID control cancel Link enable (RS485: Option)

Control functions of frequency

No.
Jump Hz Control

Function Name
Jump (Jump freq. 1) frequency (Jump freq. 2) (Jump freq. 3) (Hysteresis) Multistep (Freq. 1) frequency (Freq. 2) setting (Freq. 3) 0 to 120Hz

Setting range

Unit
Hz Hz Hz Hz Hz Hz Hz

Min. unit
1 1 1 1 0.1 0.1 0.1

Factory setting
0 0 0 3 0.0 0.0 0.0

Multi-Hz Control

0 to 30Hz 0.0 to 120Hz

Motor parameters
No.
Motor

Function Name
Motor characteristics 0 to 10

Setting range

Unit
-

Min. unit
-

Factory setting
0

High Performance Functions

No. Function Name
Operation time Trip history Data initializing (Data reset) Auto-reset (Times) Fan stop operation PID control(Mode select)

Setting range
Display the inverter accumulated operation time Display trip history (passed/4 times) 0: Manual set value 1:Return to factory set value 0: Inactive 1: Active (5 times fixed) 0: Inactive 1: Active (Fan stops at low temperature mode (up to 1.5kW)) 0: Inactive 1: Active (PID output: Normal operation mode) 2: Active (PID output: Inverse operation mode) 0: Terminal 12 (0 to 10V) 1: Terminal C1 (4 to 20mA) 2: Terminal 12 (1 to 5V) 0.01 to 10.0 0.0: Inactive 0.1 to 999s 0.0: Inactive 0.01 to 10.0s 0.0 to 60.0s

Unit
100hr -

Min. unit
1 1 -

Factory setting
0 0 0 0 0

High Performance Functions

(Feedback signal) PID Control (P-gain) (I-gain) (D-gain) (Feedback filter)

p.u. s s s

0.01 0.1 0.01 0.1

0.01 0.0 0.00 0.5

The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.

GSX600
11

PROTECTIVE FUNCTIONS
Function
Overcurrent protection

Description
The inverter stops when a short circuit or an overcurrent due to an overload occurs occurs on inverter output side. The inverter stops when a ground fault on the output side is detected at startup. During acceleration During deceleration While running at constant speed

Digital monitor

Operation
Inverter output stops. The motor coasts to a stop. An alarm signal (1SPDT) is output. The alarm remains until RESET command is issued.
*1

Undervoltage protection

When the DC link circuit voltage drops below the undervoltage level, the inverter stops.

Inverter output stops. An alarm signal is output at power recovery.*2 The alarm remains until RESET command is issued.*1, *2

Overvoltage protection

When the DC link circuit voltage reaches the overvoltage level, the inverter stops.

During acceleration During deceleration While running at constant speed

Inverter output stops. The motor coasts to a stop. An alarm signal (1SPDT) is output. The alarm remains until RESET command is issued. *1, *2

Heat sink overheating protection Electronic thermal overload relay protection

When an abnormal temperature rise is detected in the heat sink, the inverter stops. The inverter stops when internal electronic thermal overload detected an overload in: the motor (4-pole standard or 4-pole forced air cooled inverter motor) or the inverter itself.

External alarm input Memory error CPU error RS485 communication error

The inverter stops on receiving external alarm signal. The inverter stops in the event of a memory error. The inverter stops in the event of a CPU error. The inverter stops in the event of a RS485 communication error.

*1 If the inverter power supply is cut off while an internal alarm signal is being output, the alarm signal cannot be retained. *2 No alarm signal is output when automatic restart function has been selected. Notes: 1) To issue RESET command, press the key on the keypad panel or connect terminals RST and P24/CM to clear the trip condition after removing the cause of trip. 2) Fault history data is stored for the past four trips. Select and press key to review the data.

12

EXTERNAL DIMENSIONS
GSX600-0.4-S GSX600-0.75-S
4-5 6 6.5 ELONGATED HOLE
GSX600
GSX600

GSX600-1.5-S
80 67 2 6.5 5
TERMINAL 2 (M3.5)

D 17.2 D3 9.7 6 2- 5

WARNING
WARNING

110

120

STOP

STOP

118

130

10.7 10.7 5 72 12 5 168 12 39.6 118 31.6

110 98

2 6 6
TERMINAL 2 (M3.5)

149 (D) 17.2

64

CAUTION

CAUTION
FREQ.SET

FREQ.SET

9.7 26.6

5
TERMINAL 3 (M3.5)

D2 D1 63.5

TERMINAL 3 (M3.5) TERMINAL 1 (M2.5)

81.2 137.5

37.6
TERMINAL 1 (M2.5)

2- 5 8

98

D4

1.5

97.2

Mounting hole positions

Type Rated current [A] D D1 D2 D3 D4

GSX600-0.4-S GSX600-0.75-S

2.5 4.0

115 103.5 42.2 25 58.2 140 128.5 67.2 50 83.2

GSX600-2.2-S
140 128 2 6 6
TERMINAL 2 (M4)

6 25

137(D) 17.2

GSX600

WARNING

STOP

CAUTION

FREQ.SET

168

180

89.2
TERMINAL 1 (M2.5) TERMINAL 3 (M4)

66.3 6.8 25

125.5 128

105.2

Mounting hole positions

GSX600
13

OPTIONS
Standards
Accordance with directives and their amendments: EMC Directive 89/336/EEC (Electromagnetic Compatibility) Low Voltage Directive 73/23/EEC (LVD) For assessment of conformity the following standards have been taken into consideration: EN 61800-3 : 1997 EN 50178 : 1997

EMC Filters
Inverter type
GSX600-0.4-S GSX600-0.75-S GSX600-1.5-S GSX600-2.2-S EFL-0.75C11-7 EFL-1.5C11-7 EFL-2.2C11-7 12A 20A 29A 1ph 240Vac 180x86x38 190x117x46 240x148x46 155,5x60 165x89 216x118 125 140 150 0,7 1,2 1,5 M4x12 (4) M4x16 (4) M4x16 (4)

Filter

Rated current

Rated voltage

Dimensions Mounting LxWxH dimensions [mm] YxX [mm]

Cable L1 [mm]

Mass + [kg]

Inverter fixing

Filters external dimensions

G L N

Y L

L N

X W

Serial communication and other accessories

Name (type)
Serial transmission protocol RS485 communication is optional on the GSX600. An optional card must be mounted on this control board. Specifications Three types of option card: OPC-C11S-RSA, OPC-C11S-RSB, Items EIA RS-485 standard (Two-phase) and OPC-C11S-RSC, are available depending on the applicable Physical level No. of linked inverters 1 host, 31 inverters (station addresses: 1 to 31) inverter. The following operations are possible from personal Transmission rate 19200, 9600, 4800, 2400, 1200 BPS computers, PLCs and similar host controllers through RS485 Synchronization Start-stop system communication. Transmission system Half duplex Frequency setting, forward rotation, backward rotation, stop, free- Transmission protocol Polling/selecting, broadcast run, alarm cancel, and other running operations Character set ASCII 7 bit Monitoring output frequency, output amperage, operating Character length 8 bit, 7 bit selection possible conditions, alarm content, etc. Electrical separation Maximum 500 m Setting function codes Stop bit length 1 bit, 2 bit selection possible Up to 31 inverters can be connected to one line and Frame length Standard frame: controlled by one host controller. 16 byte fixed; compressed frame: 8 or 12 byte Easy host controller program development for transmission frames Parity None, even, odd selection possible fixed at 16 bytes of character data. Checksum, parity, framing error Refer to the dimensions in RS option dimensions chat on page 17. Error check system

Personal computer interface card (OPC-C11S-RS)

14

Wiring Equipment
Power supply voltage Nominal applied motors [kW] 0.4 0.75 1.5 2.2 Molded-case circuit breaker (MCCB) Earth leakage circuit breaker (ELCB) Rated current [A] With DCR 6 10 15 20 Without reactor 10 15 20 30 Magnetic contactor (MC) Input circuit With DCR Output Without circuit reactor 6 10 15 20 Recommended wire size [mm2] (Refer to notes) Input circuit [R, S, T] Output DCR Control circuit circuit wiring With Without [U, V, W,] [P1, P(+)] DCR reactor 2.0 (2.0) 3.5 (2.0) 2.0 (2.0) - (2.0) 5.5 (2.0) 2.0 (2.0) 3.5 (2.0) 2.0 (2.0) 2.0 (2.0) 0.5

Inverter type

Singlephase 230V

GSX600-0.4-S GSX600-0.75-S GSX600-1.5-S GSX600-2.2-S

(DCR: induttanza CC)

Accessories
Name (Type) Function

Arrester, surge absorber, For correct use and availability, contact Silectron Sistemi. Suppresses induced lightning surges from power source, thus protecting all equipment connected to the power source. surge killer Connected to the output circuit of low-noise inverter (carrier frequency range: 8 to 15kHz), this filter has the following functions: 1 Suppressing fluctuation of motor terminal voltage. Protects the motor insulation from being damaged by surge voltage. 2 Suppressing leak current from output side wiring. Reduces the leak current caused when several motors are operated in parallel or connected with long wiring. 3 Suppressing radial noise or inductive noise from output side wiring. Note: When connecting this filter, be sure to set the carrier frequency (F26) to 8kHz or over The inverter input power factor is lowered because of harmonics in input waveform. For power factor correction, a DC reactor can be used in the DC intermediate inverter circuit, connected to P1 and P(+) terminals. Copy parameter unit and rail mounting base (used to mount the inverter on IEC compliance 35mm rall (up to 0.75 kW)) are also available.

Output circuit filter (OFL- )

DC Reactor (DCR) (DCR2) Others

Rail mounting base

External dimensions Rail Mounting Base (MAC 9)
[Unit: mm]

72.4

9.8

5.5

1.6

120

GSX600
15

BONFIGLIOLI GROUP SERIES GSX600 INVERTERS CAN BE USED FOR ALMOST ALL INDUSTRIAL PLANT AND EQUIPMENT AREAS
Fans
Air-conditioning system (for factory, building, office, hospital, clean room, shop, and cattle barn) Dryer Boiler fan Fans for controlling furnace temperature Roof fans controlled as a group Refrigerator Compressor Built-in blower in a film-manufacturing machine Cooling-tower fans Ventilating fans Air-conditioning equipment

Packaging machinery
Individual packaging/innerpackaging machine Packing machine Outer-packaging machine

Machine tools
Grinding machine Sanding machine Milling machine Lathe Drilling machine Turntable Work positioning machine PC board drilling machine Winding machine Press

Paper making/textile machinery

Spinning machine Knitting machine Textile printing machine Industrial sawing machine Synthetic fiber manufacturing plant

Electric pumps
Tankless water supply system Submersible motor pump Vacuum pump Fountain pump Cooling water pump Circulating hot water pump Well pump Agricultural storage pump Water treatment system Constant-flow pump Sludge pump

Chemical machinery/wood working machines

Fluid mixing machine Extruder Vibrator Centrifugal separator Coating machine Take-up roller Routing machine Sanding machine Planing machine

Food processing machines

Food mixing machine Food slicer Grain milling machine (bread, cake, noodles) Tea making machine Rice cleaning machine

Other machinery
Automated feed/medicine mixer Commercial-use washing machine Offset printing press Book-binding machine Car-washing machine Shredder Dishwasher Test equipment Crusher

16

NOTES
Application to standard motors Torque characteristics and temperature rise When the inverter is used to operate a standard motor, the temperature rises a little higher than during operation by a commercial power supply. The cooling effect decreases in the low-speed range, reducing the allowable output torque. (If a constant torque is required in the low-speed range, use a motor equipped with a separately ventilating fan). Vibration Use of an inverter does not increase vibration of a standard motor, but when the motor is mounted to a machine, resonance may be caused by the natural frequencies including the natural frequency of the machine system. * We recommend that you use rubber coupling or anti-vibration rubber. * We also recommend that you use the inverter jump frequency control function to avoid resonance point in the motor operation. Note that operation of a 2-pole motor at 60Hz or over may cause abnormal vibration. Noise When an inverter drives a standard motor, the motor noise level increases compared with being driven by a commercial power supply. To reduce noise, set the inverter carrier frequency at a high level. High-speed operation at 60Hz or over can result in more noise. Application to special motors Explosion-proof motors When driving an explosion-proof motor with an inverter, use a combination of a motor and an inverter that has been approved in advance. Such approved products are available in our special product series. Contact Silectron Sistemi. Submersible motors and pumps These motors have a larger rated current than standard motors. Select the inverter capacity so that these motors can run within the inverter-rated current. These motors differ from standard motors in thermal characteristics. Set a small value according to the motors thermal time constant for setting electronic thermal relay function. Brake motors For motors with parallel-connection brakes, obtain the brake power from the primary circuit (commercial power supply). If you connect the brake power to the inverter power output circuit by mistake, problems may occur. Do not use inverters for driving motors equipped with series-connection brakes. Geared motors When the power transmission mechanism uses an oil-lubricated gearbox or speed changer/reducer, continuous motor operation at low speed may cause poor lubrication. Synchronous motors It is necessary to use software suitable for the motor type. Contact Silectron Sistemi for details. Single-phase motors Single-phase motors are not suitable for inverterdriven variable speed operation. Use a three-phase motor. * Even if a single-phase power supply is available, use a three-phase motor, because the inverter provides three-phase output. In addition to the operation level, set the motor type (standard motor, inverter motor). For highspeed motors or water-cooled motors, set a small value as the thermal time constant and protect the motor in combination with the cooling system OFF signal. When driving several motors with an inverter, connect a thermal overload relay to each motor and turn on the inverters electronic thermal relay. If you connect the motor thermal relay to the motor with a long cable, high-frequency current may flow into the wiring floating capacity. This may cause the relay to trip at a current lower than the set value for the thermal relay. If this happens, lower the carrier frequency or use the output circuit filter (OFL). Power-factor correcting capacitor Do not mount the power-factor correcting capacitor in the inverter primary circuit. (Use the DC reactor to improve the inverter power factor.) Do not use the power-factor correcting capacitor in the inverter secondary circuit. Overcurrent trip will occur, disabling motor operation. Reducing noise Use of filter and shielded wires are typical measures against noise that meets EMC Directives. For details, refer to the operation procedure manual. Measures against surge current If OV trip occurs while the inverter is stopped or operated under a light load, it is assumed that the surge current is generated by open/close of the phase-advancing capacitor in the power system. * Connect a DC reactor to the inverter. Megger test When checking insulation resistance of the inverter, use a 500V megger and follow the instructions described in the instruction manual. Combination with peripheral device Installation location Use the inverter in an ambient temperature range between -10 and 50C. Install an inverter on non-flammable material. The inverter and braking resistor surfaces become hot under certain operating conditions. Installing Auto Breaker (MCCB) Install Silectron Sistemi Auto Breaker (MCCB) or earth-leakage circuit breaker in the primary circuit of the inverter to protect wires. Magnetic contactor in the secondary circuit If a magnetic contactor is mounted in the secondary circuit for switching to the motor operation by commercial power supply or for any other purposes, ensure that the inverter and the motor are stopped before you turn on or off the contactor. Magnetic contactor in the primary circuit Do not open or close the magnetic contactor in the primary circuit more than once an hour. If frequent starts and stops are required during motor operation, send FWD and REV signals to and from the control terminal. Protecting the motor When you drive a motor with an inverter, the motor can be protected with an electronic thermal relay function of the inverter. Wiring Control circuit wiring length When conducting a remote control, limit the wiring length between the inverter and the operator box to 20m or less and use twisted shield cable. Wiring length between inverter and motor If long wiring is used between the inverter and the motor, the inverter will overheat or trip because of overcurrent (under the influence of highfrequency current flowing into the floating capacity) in the wires connected to the phases. Ensure that the wiring is shorter than 50m. If 50m must be exceeded, lower the carrier frequency or mount an output circuit filter (OFL). Wiring size Select a cable with a sufficient capacity by referring to the current value or recommended wire size. Grounding Securely ground the inverter using the grounding terminal. Selecting inverter capacity Driving standard motor Select an inverter from the capacity range of nominal applied motors shown in the inverter standard specifications table. When large starting torque is required or acceleration or deceleration is required in a short time, select an inverter with a capacity one class greater than the standard. Driving special motor Select an inverter that meets the following condition: Inverter rated current > Motor rated current Transportation, storage inverters When transporting or storing inverters, select the procedures and places that meet the environmental conditions given in the inverter specifications. Ensure the above environmental conditions are met also when transporting an inverter mounted to a machine.

GSX600
17