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Since, however, the ship can transport both 20' and 40' containers, the bay spaces for 20' containers are numbered throughout fore to aft with odd numbers, i.e. in this case 01, 03, 05 and so on up to 75. The bay spaces for 40' containers are numbered throughout with even numbers: 02, 04, 06 and so on up to 74. The purple 20' container in the first bay has the bay number 01. The light-brown 20' container in the 2nd bay has the bay number 03 and the light-blue 40' container, which occupies a space in the first and second bays, has the bay number 02. The magenta-colored container has the bay number 25, the dark-green number 27 and the light-green number 26. To illustrate a cross-section through a bay, one needs to imagine that one is standing in front of or behind the ship:
In the case of bay plans, the respective bay is always viewed from behind. The rows of containers on a ship are numbered with even numbers from the center leftwards and odd numbers from the center rightwards.
Row numbering where there is an even number of rows Where there is an odd number of rows, the middle row is numbered 00.
Row numbers of the aft bay of a ship The container tiers are numbered with even numbers, starting from the bottom. The conventional way is start with 02 in the hold and then count up with 04, 06 etc. In the case of deck cargoes, it is conventional to start numbering with 80 or 82. There are sometimes slight differences between ships.
Bay plan The stuffed containers, with their alpha prefix, their container numbers, the port of destination or discharge and other important details are noted in the bay plans
Color-labeled containers in a bay plan According to the bay-row-tier system, the colored containers were given the following stowage space numbers:
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a 40' container in blue-colored slot: 540788 a 20' container in green-colored slot: 551184
The system illustrated is the most widely used. However, other numbering systems do exist, in which the coordinates are stated in a different order, for example row-bay-tier systems and similar combinations.
Identification system
This Figure shows a version of vertical container marking: Marking on the front end of a container The container identification system consists solely of the elements shown, which can only be used together:
owner code, consisting of three capital letters product group code, consisting of one of capital letters U, J or Z six-digit registration number check digit
The owner code must be unique and registered with the International Container Bureau, either directly or through a national registration organization. In the Figures shown, the owner code consists respectively of the letter combinations SUD and TEX. The product group code consists of one of the following three capital letters:
U - for all freight containers J - for detachable freight container-related equipment Z - for trailers and chassis
The term owner code may also apply to the combination of owner code and product group code, which is also known as an alpha prefix. If the owner code is absent, the container cannot be identified. The registration or serial number consists of six digits. In the examples shown, these numbers are 307007 and 452149. If the container number consists of fewer than six digits, it is preceded by enough zeros to make a six-digit number sequence. The check digit, 9 and 6 respectively in the two examples shown, is always a single-digit number. It is usually in a box, to make it stand out from the registration number. The check digit can be used to validate whether the owner code, product group code and
The corresponding data are laid out underneath. The abbreviation g.n.t. stands for gooseneck tunnel. A differently laid out size code summary is shown below:
In the type code, the first digit (i.e. the 3rd digit overall) indicates the container type and the second (i.e. the 4th digit overall) indicates special features. However, there is a connection between the respective digits, which the following representation is intended to explain:
General purpose containers Open Sided containers Ventilated Containers Dry bulk containers/bulk containers Thermal containers Open-top containers Half-Height Platform containers Flat racks Coil Containers Tank containers
Vents in a container
Containers equipped with such vents also count as unventilated general purpose containers, although they have small vents in the upper part of the cargo space.
Containers with end doors and side doors occupying the entire length
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Container with end wall doors and partial openings at the side The expression High-Cube Container originally covered all containers higher than 8'6". The expression is now used in practice almost only ever for containers which have an external height of 9'6". Comparison of a high-cube container (9'6") with an 8'6" container
The yellow and black marking on the top edges of the high-cube container serves as a warning about its height.
40' containers: left 8'6" high, right 9'6" high (high-cube) Forty foot containers have a larger volume-to-payload ratio than 20' containers, i.e. they are suitable for goods with a higher cargo stowage factor. Open-sided containers (OS) have solid end walls and a solid roof panel. The sides may be closed at the bottom by folding down wooden, aluminum profile or steel sheet side walls, which may be divided into sections. The container is packed from the side and allows unrestricted loading / discharging.. Open-sided containers also exist which are open only on one side. If bars
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Another variant is the "folding side wall" container, a type of inland container.
Open-sided container, with end wall door Open-top open-sided containers (OTOS) combine the features of open-sided and open-top containers, i.e. the roofs and sides are open and need to be covered with tarpaulins.
General purpose containers with special features are intended to make it possible to transport particular cargoes which could not otherwise be safely transported without damage. Containers for hanging garments belong to this group: they are equipped with clothes rails which are attached to special supporting bars. Textiles, hanging on coat-hangers, can be carried in these containers. Ventilated Containers, hardly differ from standard containers in external appearance. They are used for the most part to transport organic cargoes with high moisture contents, such as coffee and cocoa beans. Special equipment is intended to ensure that, as far as possible, sweat is prevented from forming. In general parlance, the containers are also named after the type of cargo carried in them, hence the widespread use of the expression coffee container. There are two basic variants:
Containers with natural ventilation use pressure differences between the internal and external air for air exchange purposes. Warm air rises in the container and exits at the top through the roof ventilation strips. Cooler external air then enters through the floor ventilation strips. Forced ventilation containers use fans and air ducts and/or ventilation flaps to achieve the necessary air exchange.
Container vent slots or air openings are often constructed as a labyrinth to prevent the penetration of spray or precipitation. Often, there are openings in the bottom and top side rails, which form
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Dry Bulk Containers or Bulk Containers may be used to transport loose, free-flowing goods.
Loading hatches and discharge outlets in different bulk containers Externally, normal bulk containers are of identical construction to standard containers except for the loading hatches and discharge outlets. The loading hatches or domes are arranged in the roof.
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To prevent contact between the cargo and the container walls, "inlets" or liner bags may be introduced into the containers and fixed in place. The unloading hatches are normally at one of the ends, generally incorporated into the doors. Sometimes, short hoses are also incorporated, so as to be able to direct the cargo as it is unloaded. Less frequently, the discharge outlets are arranged at the side. In all the above cases, unpacking is achieved by the force of gravity, generally assisted by tipping the containers.
Thermal container - side and end with integral unit Depending on container quality, the entire outer skin may be appropriately insulated, thereby reducing the internal dimensions of the container. The floor is strong enough to allow access by forklift trucks. The temperature of insulated containers may be controlled by external refrigeration units.
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compressors directly driven by electrical motors compressors directly driven by internal combustion engine externally generated cooling or heating air
The electrical power required for driving refrigerating/heating machines is supplied by on-shore or on-board power supply systems or by a separate generator driven by an internal combustion engine, diesel engines mostly being used for this purpose. A distinction is drawn between fixed generators and so-called clip-on generators, which are only fitted on a temporary basis.
Integral refrigerating/heating machine for connection to on-shore or on-board power supply system
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Openings for supply and return air in an external unit Such containers are also known as "Porthole Containers", the name arising from the similarity between these openings and the round ships' windows known as portholes.
Thermal container/insulated container with externally fitted supply device Externally generated cooling or heating air may be supplied via on-shore or on-board central refrigeration systems. Containers supplied by this system also have two openings in the end wall for the supply and removal of cargo space air subject to artificial temperature control. Open-Top Containers are suitable in general for all types of general cargo but especially for heavy, overheight cargo. Since their roofs are openable, they may also be packed from above. Timber and scrap metal are sometimes shipped this way. They have doors at least at the rear and their roofs are operable or removable. The roof covering consists either of a tarpaulin or a solid, fully removable hard-top. Containers with the latter type of roof covering are known as HardTop Open-Top Containers.
The lashing equipment with which some open-top containers are provided have higher loadcarrying capacities than those of general purpose containers. Half-Height Open-Top Containers are open at the top, as their name suggests. There are two
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20' and 40' half-height open-top containers, with and without cover Platforms and Flatracks are also known in common parlance as open containers. Although such containers may have special equipment, such stanchions, fold-down end walls, lashing equipment etc., they are often described in specialist literature as containers without additional equipment.
Platform: 20' long, 8' wide and 1'1" high Platforms consist of reinforced container floors with sheet steel or planking. A large number of lashing points are provided for cargo securing; these may be welded-on or recessed lashing lugs or rings, or lashing bars attached to the outsides of the side rails.
Two 20' platforms 1'1" high If agreed with the shipping companies, several platforms may be combined to form larger loading areas for carrying oversize goods. Acceptance and delivery then require special attention and coordination of operations between the ship's command, shipping companies and terminal operator is recommended. When empty, platforms can be stacked into piles to save space during transport. Since loaded platforms are not stackable, they are loaded on board ship as the top layer of a hold or deck stack.
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20' flatrack with fixed end walls Flatracks, also known as Flats, consist of container floor and end walls. Flatracks with folding or collapsible end walls or end frames are commonly known as Collapsible Flats or Collapsible Flatracks.
20' collapsible flatracks, erected and collapsed The advantage of collapsible flatracks is that several unloaded flats can be stacked on top of one another to save space during transport. For cargo securing purposes, the flats are equipped with lashing bars, lugs or hooks of appropriate strength. Stanchion pockets and insertable stanchions are often provided. If agreed with the carriers, a number of flatracks may be combined together so as to be able to transport particularly large items of cargo.
40' platform: 8' wide and 2' high with gooseneck tunnel at both ends
Coil container with folding end walls Coil Containers are built like Flats or Flatracks, i.e. they consist of a container floor and flat or frame-like end walls. The container floor has cargo troughs for accommodating coils/rolls of steel sheet. Cargo securing costs are lower, since less complex lashing and blocking is required than on/in normal containers. However, when overall transport costs, including the return
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Containerised Cargo - 2M Function Handouts transport of empty containers, are taken into account, normal carriage may be more economical. Coil containers could be included amongst named cargo containers, but they are not
covered by the standard. Tank Containers are provided for carrying liquids and gases. The characteristics of the substances to be carried determine the material of which the tank is made, while the pressure under which the cargo has to be transported influences its construction. Tank containers almost always have as their basis a steel frame, into which tanks of various shapes may be inserted. Various fittings and accessories are incorporated, depending on type and method of filling and emptying. Temperature-controlled tank containers require special heating or cooling devices. They may be filled via domes or tubes and emptied downwards via floor drains or upwards via riser pipes and pressure generators. The products to be carried may be any types of liquid, liquefied or gaseous substance, ranging from harmless to very dangerous.
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Containers stowed lengthwise fore and aft stowage on board a ship This stowage method is sensible with regard to the interplay of stresses in rough seas and the loading capacity of containers. Stresses in rough seas are greater athwartships than fore and aft and the loading capacity of container side walls is designed to be higher than that of the end walls. General securing information Except in the case of individually carried containers, securing is effected by stacking the containers in vertical guide rails OR by stowing them in stacks or blocks, the containers being connected together and fixed to parts of the vessel.
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Example of stacked stowage with conventional securing The lower containers stand on foundations capable of withstanding the stack pressures which arise. Dovetail foundations, into which sliding cones fit, are provided to prevent slippage. The containers are connected together by single or double stacking cones or twist locks. The entire stack or container block is lashed using lashing wires or rods and turnbuckles. The top tiers are connected by means of bridge fittings. This system entails a lot of lashing work and material and, moreover, is less secure than securing in cell guides. Securing in vessel holds by block stowage and stabilization This securing method is found less and less frequently, but it is still found on some multipurpose freighters. Containers are interconnected horizontally and vertically using single, double and possibly quadruple stacking cones. The top tiers are connected by means of bridge fittings:
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Examples of block stowage method with stabilization The term "pressure/tension elements" should not be understood to mean that these elements exert pressure or tension, but rather that they are capable of absorbing compressive or tensile forces. With more up-to-date variants, the lateral supporting structures are moved hydraulically towards the container corner castings. This type of container securing has two marked disadvantages:
If an individual container breaks, it is not just one container stack which is affected, but the whole container block. Due to dimensional tolerances and wear and tear to the stacking cones, the entire block can move constantly in rough seas. This causes the intermediate stacking cones to break and an entire block may collapse.
Securing on deck using container guides On some ships, containers are also secured on deck in cell guides or lashing frames. In other ships, cell guides can be pushed hydraulically over the hatch cover as soon as loading below deck is completed and the hatches have been covered up. Securing on deck using block stowage securing This method was used a lot in the early days of container ships, but has been used less and less in recent years for economic reasons.
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CSC plate The Plate shall contain the following information in at least the English or French language:
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Date (month and year) of manufacture Manufacturer's identification number of the container Maximum operating gross weight (kilograms and lbs) Allowable stacking weight for 1.8 g (kilograms and lbs) Transverse racking test load value
The Safety Approval Plate ... shall take the form of a permanent, non-corrosive, fire-proof rectangular plate measuring not less than 200 mm by 100 mm. The words "CSC Safety Approval" of a minimum letter height of 8 mm and all other words and numbers of a minimum height of 5 mm shall be stamped into, embossed on or indicated on its surface in any other permanent and legible way.
Country of Approval and Approval Reference is in this case the USA, the certifier is AB, standing for the American Bureau of Shipping, the reference is 745. Date (month and year) of manufacture is year: 1998 and month: September (stated according to ISO standard as 98-9) Manufacturer's identification number of the container is JDK ...and so on. Maximum operating gross weight (kilograms and lbs) is stated as 24,000 KGS and 52,910 LBS (i.e. pounds). According to the original DIN/ISO standards, the maximum total mass for a 20' container is 20,320 kg. In the example it is therefore higher, which is not uncommon these days. Containers with a markedly higher total weight are available. Allowable stacking weight for 1.8 g (kilograms and lbs) According to ISO standards, fully loaded containers must be stackable 6 high. The container given by way of example may be stacked 8 high (192,000 kg 24,000 kg = 8). Transverse racking test load value. In this instance, this value is 15,240 KGS or 33,600 LBS.
A blank space should be reserved on the Plate for insertion of end and/or side-wall strength values (factors). A blank space should also be reserved on the Plate for first and subsequent maintenance examination dates (month and year) when used.
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The CSC Safety Approval Plates illustrated above do not carry these details. With good reason, since the regulations subsequently state: End Wall Strength to be indicated on plate only if end walls are designed to withstand a load of less or greater than 0.4 times the maximum permissible payload, i.e. 0.4 P. Side Wall Strength to be indicated on plate only if the side walls are designed to withstand a load of less or greater than 0.6 times the maximum permissible payload, i.e. 0.6 P.
Positioning of data on the Safety Approval Plate "A blank space should also be reserved on the CSC Plate for first and subsequent maintenance examination dates (month and year) when used." In the example illustrated, this blank space has been left not at the bottom but on the right of the other required data (see arrow). This is common practice. In the "International Convention for Safe Containers", Regulation 2 of Annex I deals with maintenance, and reads as follows: The owner of the container shall be responsible for maintaining it in safe condition. The owner of an approved container shall examine the container or have it examined in accordance with the procedure either prescribed or approved by the Contracting Party concerned, at intervals appropriate to operation conditions. The date (month and year) before which a new container shall undergo its first examination shall be marked on the Safety Approval Plate. The date (month and year) before which the container shall be re-examined shall be clearly marked on the container on or as close as practicable to the Safety Approval Plate and in a manner acceptable to that Contracting Party which prescribed or approved the particular maintenance procedure involved. The interval from the date of manufacture to the date of the first examination shall not exceed five years. Subsequent examination of new containers and re-examination of existing containers shall be at intervals of not more than 24 months. All examinations shall determine whether the container has any defects which could place any person in danger.
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For some years now, owners have in most cases been responsible for examining their own containers. Regulators have provided for this by establishing an "Approved Continuous Examination Program", in which owners participate. The ACEP is a recognized repair and maintenance system providing for regular examinations and servicing. To participate actively in this program, it is necessary to register with the competent authorities. Registration is indicated on the container. The owner has then to take responsibility for the necessary inspections and the date for re-examination need no longer be indicated on the CSC plate. A valid ACEP renders it unnecessary to indicate a next examination date
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