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The Principles of
Level Measurement
RF capacitance, conductance, hydrostatic tank gauging, radar,
and ultrasonics are the leading sensor technologies in liquid
level tank measurement and control operations. Making the
wisest selection for your own application requires a basic
understanding of how these devices work.
Gabor Vass, Princo Instruments, Inc.
• RF capacitance
• Conductance (conductivity)
• Hydrostatic head/tank
gauging
• Radar
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Sensors - October 2000 -The Principles of Level Measurement Page 2 of 14
• Ultrasonic
RF Capacitance
RF (radio frequency)
technology uses the electrical
characteristics of a capacitor,
in several different
configurations, for level
measurement. Commonly
referred to as RF capacitance
or simply RF, the method is
suited for detecting the level
of liquids, slurries, granulars,
or interfaces contained in a
vessel. Designs are available
for measuring process level at
a specific point, at multiple Photo 1. This view of a typical RF
points, or continuously over capacitance probe shows the electronic
the entire vessel height. Radio chassis enlarged to twice the size of its
frequencies for all types range housing.
from 30 kHz to 1 MHz.
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K affects the charge storage capacity of the system: The higher the K,
the more charge it can build up. Dry air has a K of 1.0. Liquids and
solids have considerably higher values, as shown in Table 1.
C = E (K A/d) (1)
where:
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With the tank empty, the insulating medium between the two
conductors is air. With the tank full, the insulating material is the
process liquid or solid. As the level rises in the tank to start covering
the probe, some of the insulating effect from air changes into that from
the process material, producing a change in capacitance between the
sensing probe and ground. This capacitance is meas ured to provide a
direct, linear meas urement of tank level.
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Z = R + 1/ j 2 p f C (2)
where:
R = resistance in ohms
C = capacitance in picofarads
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Conductance
Hydrostatic Head
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P = mHd
P = pressure
m = a constant
H = head
d = density
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The level transmitter, with its probe installed at an angle into the
bottom portion of the tank, is an innovative way to detect accumulation
of water, separated from oil, and to control withdrawal of product only.
Moreover, by measuring the water-oil interface level, the LT provides
a means of correcting precisely for the water level, which would
incorrectly be measured as product.
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Radar or Microwave
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The waveguide affords a highly efficient path for pulse travel so that
degradation of the signal is minimized. Thus, extremely low dielectric
materials (K < 1.7 vs. K = 80 for water) can be effectively measured.
Further, because the pulse signals are channeled by the guide,
turbulence, foams, or tank obstructions should not affect the meas
urement. GWR can handle varying specific gravity and media buildup
or coatings. It is an invasive method, though, and the probe or guide
may be damaged by the blade of an agitator or the corrosiveness of the
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• The speed of sound through the medium (usually air) varies with the
medium’s temperature. The transducer may contain a temperature
sensor to compensate for changes in operating temperature that would
alter the speed of sound and hence the distance calculation that
determines an accurate level measurement.
• The presence of heavy foam on the surface of the material can act as
a sound absorbent. In some cases, the absorption may be sufficient to
preclude use of the ultrasonic technique.
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Figures 7 and 8 summarize some guidelines that will help you select
the right level measurement method for your application. Remember,
however, that initial cost is only one consideration—a low initial cost
may be far outweighed by high maintenance costs or loss of accuracy
over time.
With a firm grasp of the principles underlying the methods, you should
be able to intelligently choose among the options the supplier offers
you.
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InTech.
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