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ACHARYAS BANGALORE B- SCHOOL #3, Lingadheeranahalli, of Magadi Road, Bangalore560091. A PROJECT REPORT ON THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNA NAGR BY UMASHANKAR N. SHIRAGUR REG. NO.,: 10YUCMA109 UNDER THE GUIDENCE OF
CERTIFICATE
This is to certify that Mr. UMASHANKAR N.SHIRAGUR studying 3rd Semester MBA in Acharyas Bangalore B-School has successfully undergone internship project at THE NANDI SAHAKRI SAKKRE KARKHANE NIYAMIT, KRISHNA NAGAR has prepared a report entitled An organizational Study of THE NANDI SAHAKARI SAKKRE KARKHANE NIYAMIT, KRISHNA NAGAR under the guidance of Prof., Suhas Shetiya, Faculty Member, ABBS as a partial fulfillment of the requirements of Bangalore University of the award of master Degree in Business Administration for the academic year 2011-2012.
DECLARATION
I Mr. UMASHANKAR N. SHIRAGRUR student of Acharyas Bangalore B-School (ABBS), Bangalore declares that this project report entitled THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT,
KRISHNANAGAR, at galagali village of Bijapur district has been done during the period July 15 Aug 15, under the guidance of internal guide Mr. SUHAS SHETIYA and external guide Mr. KORTI. This study has exclusively carried out for the purpose of meeting the partial fulfillment for the award of MBA degree from BANGLORE UNIVERSITY. I also declare that, this project is done by my own efforts and has not been submitted to any other university.
ACKNOWLEDGMENT
I would like to thank to Shri. Shashikant B. Patil, director of THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGR, for providing me an opportunity to do in - plant training. I would also like to express my heartful thanks to Mr. Korti office superintendent and to Mr. L.A.Patil for their valuable and inspiring guidance throughout my training period and for helping me to complete this project successfully. I would also like to express my heartful thanks to other staff members of THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMAT, KRISHNA NAGAR, for their co-operation and friendly treatment, and for the guidance for preparing this project. I would thank Prof. SUHAS SETHIYA faculty of ABBS, Bangalore, for his valuable and beneficial guidance. I would also like to give my special thanks to the person who has helped me directly or indirectly to complete this project.
CONTENTS
1 1.1 1.2 1.3 2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4 INTRODUCTION OBJECTIVE OF THE STUDY ABOUT THE REPORT EXECUTIVE SUMMERY PROMOTERS APPRAISAL TECHNICAL ASPECTS OF THE PROJECT Priority sector of the Project Location of the Project Layout of project Management and Administration Raw material Availabilities Utilities and allied services Man power Technical knowhow and inspection TECHNICAL APPRAISAL OF INTEGRATED SUGAR AND CO GENERATION PROJECT 4.1 4.2 5 5.1 5.3 5.4 5.5 5.6 5.7 5.8 6 7 7.1 Sugar power project Co gen power project DEPARTMENTAL STUDY Organization study Purchase department Sales department Time department Computer department Store department Security department ACCOUNTS DEPARTMENT PRODUCTION DEPARTMENT Engineering section
1. INTRODUCTION
Sugarcane is an important commercial crop of the world and is cultivated in about seventy five countries, the leading countries being India, Brazil, Cuba, Mexico and Thailand. The sugar industry plays an important role in the agricultural economy of India. Today sugarcane cultivation and sugar industry stands as supporting pillars of Indian economy. Besides, the sugar industry also supports the alcohol and paper industries with its by products and the cattle feed is assuming importance for the development of animal husbandry in India. India is the largest consumer and second largest producer of sugar in the world after Brazil. Sugar industry is the second largest agro based industry in India after cotton textile industry. Geographically, Karnataka is well suited for growing sugarcane. In India, Karnataka stands third, followed by Uttar Pradesh and Maharashtra in production of sugarcane occupying an area of 2, 43,341Hr., with a total sugarcane production of 1, 60, 15,440 tonnes in 2003-2004. In India, about 35 million farmers are engaged in sugarcane cultivation on 4.09 million of land. Though, sugarcane occupies only about 2 per cent of the total cultivated area, it contributes to 7 per cent of the total value of agricultural output. The sugar industry is the largest among the processing industries in the country next only to textile. At present, the total numbers of sugar units in India are 465. In Karnataka, sugarcane is mainly concentrated in the districts namely; Belgaum, Bagalkot, Bijapur, Mandya, Shimoga, Mysore, Chitradurga and Gulbarga. In the state, Bijapur district ranks 5th in area occupying 8,068Hr and 7th in production with a production of 5, 05, 864 tonnes in 2003-2004. There are 35 sugar factories operating in Karnataka with 25 in North Karnataka and 10 in South Karnataka. The quantity of cane crushed as on 31-03-2005 is 88, 89,000 MT and quantity of sugar produced is 9, 29,000 MT. The sugarcane requirement by factories under full potential of crushing is around 3,500 tonnes per day. However, the rate of supply of sugarcane is low compared to the demand. The average yield of the state is 78 tonnes per acre. To reduce the gap between the requirement and supply of sugarcane. There is need to increase the productivity of sugarcane. There may be different factors like technical, social, financial etc. for low productivity. It becomes imperative to analyze various factors. There is a common observation that most of the technologies evolved remains at the research station and are not uniformly adopted by the farmers. There is no exception with sugarcane.
THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR 1.2 ABOUT THE REPORT
Niyamat,
LOCATION
Krishna nagar Hosur p.o. via Galagali, Taluka & District. BIJAPUR karnataka state
Registered office
Krishna nagar Hosur p.o. via Galagali, Taluka & District. BIJAPUR Karnataka State
Registration no.. Sales tax no.. Constitution and type Products Crushing capacity Co genpower
: : : : : :
DSK/REG6/82-83 Dt:5-5-82 29060043338 w.e.f., dtd. 1-4-2003 public sugar, bagas 5000TCD 18.2Mgwt
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR 1.3 EXECUTIVE SUMMARY
Sugarcane is an important commercial crop of the world and is cultivated in about seventy five countries, the leading countries being India, Brazil, Cuba, Mexico and Thailand. The sugar industry plays an important role in the agricultural economy of India. Today sugarcane cultivation and sugar industry stands as supporting pillars of Indian economy. Besides, the sugar industry also supports the alcohol and paper industries with its by products and the cattle feed is assuming importance for the development of animal husbandry in India. India is the largest consumer and second largest producer of sugar in the world after Brazil. Sugar industry is the second largest agro based industry in India after cotton textile industry. Geographically, Karnataka is well suited for growing sugarcane. In India, Karnataka stands third, followed by Uttar Pradesh and Maharashtra in production of sugarcane occupying an area of 2,43,341 ha with a total sugarcane production of 1,60,15,440 tonnes in2003-2004. In India, about 35 million farmers are engaged in sugarcane cultivation on 4.09 million of land. Though, sugarcane occupies only about 2 per cent of the total cultivated area, it contributes to 7 per cent of the total value of agricultural output. The sugar industry is the largest among the processing industries in the country next only to textile. At present, the total numbers of sugar units in India are 465. In Karnataka, sugarcane is mainly concentrated in the districts namely; Belgaum, Bagalkot, Bijapur, Mandya, Shimoga, Mysore, Chitradurga and Gulbarga. In the state, Bijapur district ranks 5th in area occupying 8,068 ha and 7th in production with a production of 5,05,864 tonnes in 2003-2004.
There are 35 sugar factories operating in Karnataka with 25 in North Karnataka and 10 in South Karnataka. The quantity of cane crushed as on quantity of sugar produced is 9, 29,000 MT. 31-03-2005 is 88, 89, 000 MT and
The sugarcane requirement by factories under full potential of crushing is around 3,500 tonnes per day. However, the rate of supply of sugarcane is low compared to the demand. The average yield of the state is 78 tonnes per acre. To reduce the gap between the requirement and supply of sugarcane. There is need to increase the productivity of sugarcane. There may be different factors like technical, social, financial etc. for low productivity. It becomes imperative to analyze various factors.
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CERTIFICATES. i.e., ISO - 9001 AND ISO - 14001. In the year 20/05/2006. Factory is decided to install an ETHNOL UNIT. After considering the income which they are getting from co-generation. So they decided that they keep on giving the good value to the formers. To provide better value the factory decided to install an ethanol unit. At present in the factory 629 man power is working (incl. permanent/seasonal) and 68were of on the basis of daily wages. The employees were paying the salary according to the reference of sugar association. For the economic well fare of factory employees it has established the EMPOLYEES CO-OPERATIVE SOCIETY, and they established one retail shop. In the district of BIJAPUR & BAGALKOT they have started the school for the formers and for the children of employees of the factory. The School has been started by the name of NANDI TRUST, in the year 2004-05. EDUCATION: Shri. Venkteshwar Society has donated 18.05Acrs of land for the construction of Nandi International residential School. M/S.ASHRAY ENGINEERS &DEVELOPERS has taken the tender for Rs.3, 40, 03,699. And Plumbing tender at Rs.21, 00,000. And electrical tender given to Shri. Mallikarjun Electricals Dharwad for the Rs.38, 45,000. So, for the construction of School it is costing around Rs.3, 99, 48,699. In which they construct 35 rooms School. Sugar is distributed on discounted rate for the share holders of the factory. During the year 2009-10, the factory has distributed 11,359,50qtl of sugar to its 12138 share holders at the discounted rate of 1600/qtl. For the economic development of factorys members and the formers who are the part of factory, they have started a co-operative society called Nandi Sahakari Sakkare
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reduce the manufacturing expenditure. Payment of all taxes. And duties on time to the government. For the welfare of employees conducting the development programs. For the development of man power the factory is providing well work station, education, healthy environment to protect the interest of its man power. Factory is providing quality of seeds, fertilizers, to the formers to cultivate better crop.
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computerized
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR LOCATION TO THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, BIJAPUR.
The particulars of the locations of the NSSKNK are as follows: REGISTERED OFFICE : The Nandi Sahakari Sakkare Karkhane Niyamit, Krishnanagar Tq: Bijapur Dist: Bijapur Karnataka state FACTORY SITE : The Nandi Sahakari Sakkare Karkhane Niyamit, krishnanagar Tq: Bijapur Dist: Bijapur Karnataka state NSSKNK start its plant at Galagali, Tq: Bijapur, Dist: Bijapur. The co-promoters considering economic distance, availability of labor and availability of infrastructure facilities have selected the site.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR MANAGEMENT AND ADMINISTRATION
TOP LEVEL MANAGEMENT CONSIST of chairman and managing director, Director and Promoter
MIDDLE LEVEL MANAGEMENT CONSIST of Department General Manager and all Department head.
LOWRE LEVEL MANAGEMENT CONSIST OF Accountant, cashier, elect. Eng.., shift eng.., civil eng..,w/s in charge, security, worker etc...
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SEED DISTRIBUTION:
In the year2009-10 factory has distributed over 28769.429MTs of seeds to 10,380acrs of land. Apart from this it has opened cane development department. It is run with the help of V.S.I Poona, and from Dharwd agriculture university it has took 14 new variety of cane.
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Providing good variety of cane to the factory. Developing good variety of cane by Tissue culture.
Along with this factory is providing few more facilities so that to get better result. In the year 2009-10 the following variety of cane has been grown, and that has given better result. They are: VARIETY SEED DISTRIBUTION(MTs) CO-86032 CO-91010 CO-99006 CO-94012 CO92020 CO671 TOTAL 84.140 84.700 8.760 24.280 4.100 22.400 228.380
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Attendance system is fully computerized, that is done through the thumb impression system. In this general shift workers has to punch 4 times and shift base workers has to punch 2 times.
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Manufacturing 14 CDO 80
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR TECHNICAL KNOW HOW AND INSPIRATION
Factory has purchased CHAPED CANE FOR INDIAN CONDITION 4 FOOT MECHANICAL CANE HARVESTER MACHINE which has 4000 syringes. This machine purchased from NEW HOLAND COMPANY. Factory purchased 30 machines which are costing around 72.85lakhs. This machine is used for cutting 4feet height cane. The factory appointed MS. INDIAN SHUKRO Tech... For increasing the daily crushing capacity from 5000tcd to 6000tcd. And to reduce the steam usage in the Boiler, at present the factory using the steam 38% that has reduce up to 34%. Factory has decided to increase the cane yard space to another 2.30acres. The present space is not sufficient for the purpose of the cane yard as the factory decided to increase its crushing capacity. At present the factory is getting technical assistance from national co-operative sugars association new Delhi and Karnataka state co operative sugar factory association ltd.,.
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DEPARTMENTAL STUDY
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ADMINISTRATION DEPARTMENT
Administration department is one of the very important departments in the organization. This department handles and maintains all the documents that are important for the organization. The working hours of this department 10.30 am to 5.30pm. All types labor related and industry problems like non- co-operation, absenteeism, etc., Administration department consist of the following sections, which works independently, PURCHASE DEPARTMENT MANUFACTURING DEPARTMENT SALES DEPARTMENT TIME DEPARTMENT COMPUTER DEPARTMENT STORE DEPAQRTMENT SECURITY DEPARTMENT
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1. PURCHASE DEPARTMENT
Purchase section is one of the important sections of the administration department, and is responsible to purchase all materials on behalf of the factory. Factory is now providing the good value for the cane provided by the formers, which is helpful in the development of the economic condition of the village. Current year the price for 1MT is 1449-10Rs. Following are the figures shows that purchase sections cost for cane purchasing. Cane purchase tax 4,53,51,659
2,11,785
7,93,33,128
7,55,832
TOTAL
12,56,52,404
Factorys overall function depends upon the purchase department, which helps to get the quality of cane from the harvesting area. The following are the functions which the purchasing department performs. They are as follows
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FUNCTIONS:
Receiving and sending materials requisition letter from different departments. This includes all the necessary description regarding the materials to be purchased. Receiving quotation from the seller to whom enquiry letter were sent. Preparing Co- operative statement on the basis of the prices quoted by different seller presenting the same in the meeting of purchasing committee. Purchasing the materials according to the resolution passed in the meeting of purchasing committee.
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2.
SALES DEPARTMENT
The duty of the sales department is to look after the sale transaction of sugar, Bagas, molasses materials. The factory has to sell the sugar according to the notification of the central government. The central government is giving permission for a particular quantity for sale of sugar. The company has already taking permission for selling the molasses, but presently it has no permission for selling the sugar. Process of sugar sale goes like, sale manager give tender for the sale at sugar then he receive quotation from various interest buyers. The sugar is sold to the person who quotes the highest rates. The rates fixed considering the rate of the other sugar producing factory in the area, if the rate is not satisfaction, the tender rate is cancelled.
FUNCTIONS: Arranging the tender for selling the sugar. Collecting the money from the buyers of molasses and bagas through cheques and draft. Making the tax payment to the central government and state government. Taking care of all sales transaction of the factory.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR SUGAR SALE DISCRIPTION (in mts)
SL. NO 1> SUGAR PRODUCTION Initial A> quintal) Production B> Total C> 2 3 4 5 Sales Total expenditure Income from sales 470080 299499 7599.10 432651 549390 6617.33 1529.49 1048300 421588 11341.94 1087.14 677640 391395 10073.98 1486.63 594536 511020 14789.72 2487.61 769579 982041 1469888 1069035 1105556 517475 682542 920498 647447 714161 cost( per 252104 299499 549390 421588 391395 DISCRIPTION 2005-06 2006-07 2007-08 2008-09 2009-10
sales
1200000 1000000 800000 600000 400000 200000 0 2005-06 2006-07 2007-08 2008-09 2009-10
sales
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As the factory increasing its crushing capacity, factory decided to build another ware house of capacity 2 lakh quintal,, which is costing around Rs.182.50lakh. for the loan it has sent the letter for approval to the NCDC and they have sanctioned the loan amount of Rs136.87lakh.
FUNCTIONS;
Receiving requirements from department Preparing purchase indent at which details regarding the previous part from which materials, where purchased, price, etc., are return. Sending the purchase indent to purchase department. Receiving the purchase material and sending approval memos to the concerned departments. Asking them to check and certify the materials purchased as to quality, quantity, etc., Recording the details about materials purchased in the concerned accounts Sending bills for payments to the accounts section
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4. TIME DEPARTMENT
This is another section under the administration department, this section works for 24 hours in a day i.e., which is divided into three shifts and each shift is of 8 hours. In this department everything is related to the worker, the department in which he works his attendance in that department, and his salary etc.
FUNCTIONS
Maintaining the attendance of the employee takes place. According to this salary of employee to be decided. It also does the maintenance of the Attendance register, salary register, absent register, leaves register, Employee record life. This department is also responsible for the dress, neatness and time of coming and outgoing of the employees.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR GENERAL ACCOUNT SECTION:
In this section it maintains other than transaction related to cane. The transaction includes payment of sell tax, income and all such type of things. Different types of register, which are maintained in this section, are as follows ADVANCE REGISTER BANK REGISTER A CONTRACTOR REGISTER A DEPOSITOR REGISTOR EXPENCE REGISTOR FIXED ASSETS REGISTOR STORE SUPPLIER
FUNCTIONS:
Making all the payments of all the types, on the behalf of the factory. Supply pay bills Reducing amount from salary of employees for gratuity, provident fund, Tax deducted at source etc., which are payable to government. Making payment to the government, the above amount. Maintaining record related to deduction like gratuity, PF, etc. Maintaining all other accounts this does not come under the preview of cane account section.
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ENGINEERING DEPARTMENT:
In this department all the works which are related to the engineering will take place. The work of unloading of cane, kicking and cracking, pressing and Boiling of water etc,.
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BOILER SECTION
Boilers are one of the main apparatus in this production of sugar. It is used to generate the steam in the process goes like; the water is filled in the tube under the boiler and heated with the help of wood and bagas. The factory does not depend on the KPTCL for the supply of electricity. They generate their own power through this boiler. At present the factory thinking of to implement the coal-handling system by which they can generate electricity in the month of April and may when the supply of electricity is less.
BAGAS
It is one of the basic raw materials used in boiler for generating power. After the pressing process of sugarcane, juice and bagas are separated. The juice goes to boiler house and bagas goes outside the production unit through bagas chain. Depending upon the requirement the bagas is taken from that remaining is left outside preparation of bagas bundles.
WORKSHOP:
It is another section in engineering section. The main function of the workshop is to repair the machinery and taken care of them. This department maintains the stock of spare parts such as nuts and bolts etc, For machinery, machine in workshop are leth machine, drilling machines, shaping machine, cutting machine.
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PRESSING MACHINE
Pressing machine is a machine, which is used to press the crushed sugarcane. The main function of this machine is pressing the crushed sugarcane and separating the juice and bagas. Then the juice will go to manufacturing unit and the bagas will get to boiler section for further process.
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FUNCTIONS: 1. Maintenance of all civil works, building, equipment foundations. Etc., 2. Maintenance of the housing colony and guest house the repair of the quarters provided to the employees and workers. 3. White washing and painting works in the factory building areas and residential areas. 4. Construction of new roads and repair of old roads. 5. Construction of new quarters. 6. Repair and maintenance of water supply to factory and residential ares.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR PROCESS OF SUGAR MANUFACTURING
Sugarcane is a perennial herb belonging to the grass family. Native to tropical and subtropical regions of the world, this tropical grass is 10-24-feet tall. Bears long, pointed leaves, and has several stalks. The segmented stalks have a bud at each joint and as the plant matures, small flowers appear. Sugarcane cuttings are planted in fields by workers or mechanical planters. In order for the cane to grow, the seeds must be planted in well-drained soil. Typical cane soil is made of a mixture of silt, sand, clay particles and organic matter. Canes are spaced at least 4-feet apart and lined in rows and covered with soil. Fertilizers are applied from the time of planting up until the beginning of the ripening period. Cane fields are also routinely weeded to provide for optimum growth of the cane. Depending on the region where the crop is planted, cane seasons last from 822 months. Manufacturing section is the production department. The production of pure sugar is carried on this section. It consist of various sub-section like juice weighing, receiver, sulphiter, clarifier, vacuum filter, evaporator etc.,
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CANE WEIGHT
CANE UNLOADING
CANE PREPARATION
MILLING 35c
JUICE
BAGAS SE 1st by product feed for boilers as a fuel where steam is generated.
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Milk of lime
and so2
SULPHITATION
CLEARIFICATION
Filter cake
OLIVER FILTER 2nd by product. Used as fertilizer
EVAPERATION
SYRUP
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SYRUP SULPHITATION
PAN BOILING
CRYSTALLIZER
CENTRIFUGALS
SUGAR
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2. CANE WEIGHT:
In this section sugar cane is weighted. The cane is weighted so that to make a summary of available stock of sugarcane. The cane is weighted under electromechanical system. There are different capacity of weights are available as they carry from different sources.
3. CANE UNLOADING:
After the weighing, cane is unloaded from sources from where they bought. The cane is then feed into feeder so that it will make avail for the next procedure.
4. CANE PREPARATION:
In this step the cane is cut into small pieces so that it will be easy to extract juice from the cane. It is important step that it will help to smooth flow of next step.
5. MILLING:
Its the next of weigh Bridge; the steps under this section are as follows, Unloading of sugar cane by cranes Sugarcane is then fed in feeder table. From feeder table the sugarcane is passed to freezer. From freezer the cane is sent for crushing and from there it is sent to pressing.
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6. JUICE:
Stalks are thoroughly washed and cut when reaching the sugar mill. After the cleaning process, a machine led by a series of rotating knives, shreds the cane into pieces. This is known as "grinding." During grinding, hot water is sprayed on to the sugarcane to dissolve any remaining hard sugar. The smaller pieces of cane are then spread out on a conveyer belt. The shredded pieces of sugarcane travel on the conveyer belt through a series of heavyduty rollers, which extract juice from the pulp. The pulp that remains or "bagasse" is dried and used as fuel. The raw juice moves on through the mill to be clarified.
7. SULPHITATION:
a. Passing through receiver mixed juice passed to juice sulphiter. Here SO2 gas and LIME (milk of lime) are added and heated up to105c mixing ration. b. Then the mixed juice will call sulphiter juice, the sulphiter juice received from the mill will be colored turbid fluid rendered forth by entangled air. The color varies from the light gray to green depending upon the non-sugar constituents is generally derived from the matter in the cane stack. The coloring matter is derived from soil and exteriors matter received with the sugarcane.
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The clear juice which results from the clarifying process is put under a vacuum, where the juice boils at a low temperature and begins to evaporate. It is heated until it forms into thick brown syrup. The syrup which we get that will then put to sulphiter. This is known as Juice Sulphiter. Passing through receiver mixed juice, passed to juice sulphiter. Here SO2 Gas and Lime are added and heated up to the 130c temperature. Mixing of SO2 Gas and LIME is properly
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= Ph sulphiter = Ph of Lime
Then the mixed juice will call sulphiter juice received from the mill will be colored turbid fluid, rendered forth by entangled air. The color varies from the light gray to dark green depending upon the non-sugar constituents is generally derived from the matter in the cane stack. The coloring matter is derived from soil and exteriors matter received with the sugar cane.
9. SULPHITER
In this step the syrup is added to SO2 Gas for the purpose of avoiding hardness state.
11.PAN BOILING:
The object of pan boiling is to obtain maximum amount of sugar from syrup through crystallization under vacuum pans. Just like an other heat exchange PAN will have a separate jacket for steam heating vapor space for circulation of molasses or syrup being concentrated and adequate space allowance for generated vapor and splashing at sugar or juice particulars. PAN capacity is different mass cuties.
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13.CENTRIFUGAL MACHINE
This is the step where the sugar cane is converting into sugar. Here actual sugar is comes out. There are three center fuse machine are used for the process of becoming sugar. But only A CENTRIFUGAL MACHINE is used for producing sugar. The remaining will for reprocessing.
Then the final sugar is made available , which is ready for market. This is ready to use sugar. The sugar is then weighted around 100kgs. In bags. Which is then stored in go dawn so that will send to market where that will be needed. The sugar which comes out that is classified in A, B, C category. A category sugar is small in size compare to B and C category sugar. C category sugar is much bigger than the A category sugar. Which we can sese in ration shops.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR PROCESS OF CO- GENERATION POWER PRODUCTION
BOILER:
Boiler is one of the main apparatus in the production of sugar and to run the industry. It is used to generate stream. The process of Boiler is the heavy glass tubes where filled by the water and they are situated in boiler and heated with the help of wood and Bagas comes from milling. And the Boiler is heated with maximum of 485 with the pressure of 45kg/cms. Then automatically the steam is generated. The generated steam is passed though turbine.
TURBINE:
The generated steam is directly comes to turbine. Turbine has five routers. At the force of steam passes the router will have automatically rotated at the speed of 8325RPM. And the routers will rotate phinvin; at the stage of phinvin rotating automatically the gear wheel is rotating.
ALTERNATOR:
The main function of alternator is to generate electrical power. The gear wheel is connected to alternator. The gear wheel is rotates the alternator at the speed of 1500RMP. Here the steam is generated as electrical power. Through alternator the factory is produces 15MV. But the factory is thinking that to increase upto 28MV.
DISTRIBUTION PANEL:
The main function of Distribution panel is to distribute electric power to action center. The electricity which is generated by this factory is supplied to K.P.T.C.L at the rate of Rs.2.97/unit. But at present it is costly to generate electricity and the price at which K.P.T.C.L is
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SWOT ANALYSIS
ACHARYAS BANGLORE B- SCHOOL
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STRENGTH:
High availability of cane within the command of area and willingness of cane growers to supply cane to the mill. Sound financial background of sugar mill, All around support for sugar co-generation from central government or KPTCL which include capital subsidy of KREDL One of the integrated sugar co-gen projects in Karnataka will help to reduce the national problem of power shortage.
WEAKNESS:
Unable to use sufficient raw materials available in the area Contact between the top level management and low level management is poor
OPPORTUNITY:
Using any other agro waste fuel (sugar cane trash) to reduce seasonally or off seasonally bagas requirement. Possibility of wheeling or banking arrangement with KPTCL grid Expand sugar capacity and co gen; diversify into alcohol distillery and down steam chemical unit.
THREATS:
Fluctuation in cane and bagas availability Non availability of low rate financial assistance.
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RECOMMENDATIONS:
To visit Nandi Sugars i have some recommendations
SUGGESTION BOX:
I found there is no suggestion box in the organization. Use the suggestion box to know drawbacks of the department.
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CONCLUSION:
The Nandi Sahakari Sakkare karkhane Niyamit Krishnanagar is one of the leading sugar manufacturers in Bijapur District. It is observed that the company is performing well. The management if the company will attain the inventory in a well manner. Since it is earning well and it has expanded its sales area overall performance of concern is countable.
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THE NANDI SAHAKARI SAKKARE KARKHANE NIYAMIT, KRISHNANAGAR BIBLIOGRAPHY MARKETING MANAGEMENT- Phillip kotler ORGANIZATION STUDY Subba Rao PRODUCTION AND OPERATION MANAGEMENT- Ashwathappa MANNUAL OF NANDI SUGARS.
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NET PROFIT
209,12,66,504.95
209,12,66,504.95
Ch.a/c officer
Sr.Enginee r
Ch. chemist
Office supdt
Purchse in charge
Store keeper
Cane A/C
Asst.C.D.O
Time keeper
security
transportation
Sr. A/Ct
Asst, cane A/C Cane supply officer Go dawn keeper Sr, mfg. chemist Lab incharge chemist
accountant
cashier Elect, eng Shift eng Civil eng w/s eng Instument eng