Appendix A

A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

A-1 PROCESS FLOW DIAGRAMS USING VISIO 2002 SOFTWARE Figure 1-12b Process flow diagram (Feed and fuel desulfurization section). Figure 1-12c Typical process flow diagram for the production of Methyl Tertiary Butyl Ether (MTBE). Figure 1-14 Piping and instrumentation diagram for Ammonia plant CO2 removal. Figure 1-15 Piping and instrumentation diagram: Ammonia synthesis and refrigeration unit (2). A-2 PROCESS DATA SHEETS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Air cooled heat exchanger process data sheet Centrifugal pump schedule: driver Centrifugal pump schedule: pump Centrifugal pump summary Column schedule Deaerator process data sheet: Deaerated water storage tank Deaerator process data sheet: Deaerator head Drum process data sheet Effluent schedule Equilibrium flash calculation Fabricated equipment schedule Fan/Compressor process duty specification Fractionator calculation summary General services and utilities checklist Hazardous chemical and conditions schedule Heat and mass balances

17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.

Heat exchanger rating sheet Hydrocarbon dew point calculation Line list schedule Line schedule Line schedule sheet Line summary table Mass balance Mechanical equipment schedule Pipe line list Pipe list Piping process conditions summary Plate heat exchanger data sheet Calculation of pressure drop in fixed catalyst beds Process engineering job analysis summary Pump calculation sheet Pump schedule Relief device philosophy sheet Tank and vessel agitator data sheet Tank process data sheet Tank schedule Tie-in-schedule Tower process data sheet Tray loading summary Trip schedule Utility summary sheet Vessel and tank schedule Vessel and tank summary: driver Vessel schedule Water analysis sheet

771

772 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS
A.K.C. TECHNOLOGY

AIR COOLED HEAT EXCHANGER PROCESS DATA SHEET

Job Item Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 TUBE SIDE DATA Fluid Circulated Total Fluid Entering (Normal) Flow Margin Temperature: In/Out Max. Pressure Drop at Line 4 Inlet Pressure: Operat./Design Normal Heat Load Heat Load Margin Design Temperature Corrosion Allowance Fouling Resistance Line N.B.: In/Out GAS (AND VAPOR) Flow of Vapor & Gas at Inlet Molecular Weight: In/Out Thermal Conductivity: In/Out Specific Heat Compressibility Factor Viscosity LIQUID IN Total Flow of Liquid at Inlet Thermal Conductivity: In/Out Specific Heat Density Viscosity CONDENSATION Fluid Condensed Molecular Weight Thermal Conductivity Specific Heat Density Viscosity Latent Heat %Condensate Forming Film Temps. for Phase Change: In/Out COOLING CURVE DATA %Heat Load Condensing Fluid Temp. C AIR SIDE DATA Design Inlet Temp. Max/Min No. of Fans Assumed Estimated Power per Fan SITE DATA Altitude Plot Size Limitations Noise Limits Atmospheric Contamination NOTES Length: C kW F kg/h W/m C kJ/kg C kg/m3 cP kJ/kg % C lb/h Btu/h.ft. F Btu/lb. F lb/ft3 lb/ft.h Btu/lb % F kg/h W/m C kJ/kg C kg/m3 cP lb/h Btu/h.ft. F Btu/lb. F lb/ft3 lb/ft.h kg/h W/m C kJ/kg C In / Out cP lb/h Btu/h.ft. F Btu/lb. F lb/ft.h kg/h % C bar barg kW % C mm m2 C/W mm. UNITS lb/h % F psi psig Btu/h % F in. Fft2h/Btu in.

Document No. Sheet of Item No.(s) No. Working

Rev. Total No. Off MATERIALS

Unless otherwise stated, fluid properties are for mean fluid temperature. For lines 30-36 this is mean from dewpoint to outlet temperatures. Tubes Fins Header Boxes Tubesheets Stress Relief Yes/as Codes Radiography Yes/as Codes Sour Service Yes/No

PROCESS CONTROL REQUIREMENTS

Local / Remote Set Hand / Automatic Adjustable Pitch Fans Variable Speed Motor Louvres Air Recirculation

Width:

1 Description Made/Revised by Checked by Approved Process Approved by

Date

Date

Date

Date

Date

A.K.C.

TECHNOLOGY

CENTRIFUGAL PUMP SCHEDULE: DRIVER Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved NEMA FRAME STEAM CONDITIONS psig TEMP, F MAKE MODEL STEAM RATE WEIGHT P.O. No. 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant ITEM No. HP RPM ROTATION CW-CCW ELECTRICAL CHARACTERISTICS

TYPE

773

A.K.C. TECHNOLOGY

CENTRIFUGAL PUMP SCHEDULE: PUMP PUMP Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved TYPE SIZE CONNECTION SUCTION DISCHARGE WEIGHT REFERENCE DRAWINGS PURCHASE ORDER No. SEAL TYPE TYPE COUPLING FILE REFERENCE 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant ITEM No. No. OF UNITS SERVICE MAKE MODEL

774

A.K.C. TECHNOLOGY

CENTRIFUGAL PUMP SUMMARY Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved GPM OPER. TEMP. NPSHA ft DISCHARGE PRESSURE psig SPEED RPM BHP PUMP HP DRIVER DRIVER TYPE FILE REFERENCE 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant ITEM No. No. OF UNITS SERVICE F LIQUID OPERATING TEMPERATURE SpGr OPER. TEMP.

775

A.K.C.

TECHNOLOGY

COLUMN SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved 1 Date 2 Date 3 Date

Units mm mm mm mm

Top

Bottom

Top

Bottom

Top

Bottom

Top

Bottom

Top

Bottom

Top

Bottom

Job No.: Job Name: Document No. Project No. Client Location Plant 1 Item Number 2 Item Name 3 Number Required 4 5 Shell Diameter (ID/OD) 6 Shell Length (T.L. - T.L.) 7 Overall Shell Length - (T.L. - T.L.) 8 Base Elevation 9 Trays Type Number 10 Spacing 11 Liquid Flow 12 13 Packing Type Number of Beds 14 Bed Height/Volume 15 mm mm/m3 kg/m3

16

Density

776
barg C mm

17 Other Internals 18 19 20 21 Operating Pressure Temperature 22 Design Pressure 23 Temperature 24 25 Vacuum Design 26 Material: Shell Liner 27 Internals 28 29 30 Shell Corrosion Allowance 31 Sour Service 32 Stress Relieved for Process Reasons 33 Insulation 34 35 36 Notes 37 38 39 40 41 42 43 44 45

APPENDIX A

777

A.K.C. TECHNOLOGY

DEAERATOR PROCESS DATA SHEET DEAERATED WATER STORAGE TANK

Document No. Sheet of Item No.(s) No. Working

Rev. Total No. Off

Job Item Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

NOTE: indicates delete as necessary: indicates for other than code reason. TANK SIZE 2 m3 5 m3 10 m3 15 m3 20 m3 STANDARD TANK DIMENSIONS ENGLISH METRIC LENGTH O.D. LENGTH VERTICAL TANK ONLY 103 1600 3100 53 150 1800 5000 60 186 2000 6000 69 210 2200 6600 70 O.D. BAFFLE WALL CROSS SECTION R-2 NWL A-1 NOTE 5 R-4 R-3

C-3 C-1 FOR DETAILS AND MATERIALS OF DEAERATOR HEAD SEE SHEET 2. C-4 C-9 C-8 C-6 C-2

MANWAY

R-1

MANWAY R-4

C-10 C-7 C-5 R-3 VORTEX BREAKER

Shell Diameter (O.D.) Center Line: Horizontal Pressure: psig

Shell Length: (T.L. - T.L.) Temperature: F 223 241 Nozzles Inlet Steam In Vapour Out Sample Point Liquid Out Cond. Out Vent Drain Steam Out Pressure Relief Spill Back Start Up Weight Full: NOTE 2 Mark No. C-1 C-2 C-3 C-4 C-5 C-6 CC-7 CC-8 C-9 C-10 Size In

No. Required Qty 1 1 1 1 1 1

bar g

C 106 116

Operating 3.0 0.237 Design 10.0 0.73 emergency Vacuum Design: Yes Material Shell CS Heads CS Liner Type of Heads Code: Stress Relieve: Yes Radiography: No joint Efficiency: Weight Empty: Is vessel subject to mechanical vibration? Insulation: Conservation Yes NOTES 1) Corrosion Allowance on Tank Only

NOTE 4

Corr. Allowance 1/16" (1.6mm) NOTE 1/16" (1.6MM) 1

NOTE 4

1 1 1 1

NOTE 3

Manhole Thermocouple Pressure Gauge Gauge Glass Level Control

A-1 R-1 R-2 R-3 R-4

1 1 1 2 2

2) Water Hammer Only 3) Sparge Pipe To Have Delavan Type BB Nozzles and Terminate 1000mm Before Baffle. 4) Allow for Temp of Desuperheating Steam or condensate at Inlet Nozzles. 5) Normally at 0.67 Dia. Above Base.

by Inst. Gp.

Incl.LAHL/LL

Min. Base Elevation: 1 Date 2 Date Material: 3 Date 4 Date

Skirt Length: 5 Date

Description Made/Revised by Checked by Approved Process Approved by

778 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS
A.K.C. TECHNOLOGY

DEAERATOR PROCESS DATA SHEET DEAERATOR HEAD

Job Item Name

Document No. Sheet of Item No.(s) No. Working

Rev. Total No. Off

C3 PERFORATED AREA

MIN

NOTE 6 C1

1/2" SEAL PAN DETAILS OF C4 C4 GASKET (12 mm) 11/4" (30 mm) 1" N.B.S.S. PAD 1" S.S. FLANGE " S.S. PIPE

1. DESIGN FOR FULL VACUUM. OPERATING TEMPERATURE _______________ OPERATING PRESSURE __________________ 2. TRAYS TO BE SEALED TO SHELL WITH STEAM QUALITY RUBBER GASKETS. 3. C4 TO BE CAPPED FOR SITE INSTALLATION OF STANDARD SAMPLING EQUIPMENT. 4. HEAD TO BE IN S.S OR COATED M.S. BELOW 120C MAX. EPOXY RESIN BELOW 180C MAX. STOVED PHENOLIC RESIN (SAKAPHEN). PROCESS TO ADVICE ON SPECIFICATION & APPLICATION. 5. TRAYS TO BE IN 18/8 S/S. TRIANGULAR PERFORATION. PATTERN TO BE N.GREENING'S___ OR EQUAL. NOTE: Bubbling Area Is Any Part Of Tray Within 4" Distance Of A Hole NOZZLES MARK SIZE C-1 Water Inlet C-3 Vent C-4 STD Sample Point Perf. Area/Tray Bubbling Area/Tray No. Of Trays Tray Thickness Hole Diameter Pitch. Approx. No. of Holes/Tray 1 Date Description Made/Revised by Checked by Approved Process Approved by 6. SPRAY NOZZLE TO BE IN 18/8 S/S. SIMILAR TO DELAVAN WATSON S. _______________ AND WITHDRAWABLE THROUGH C-1. QTY FLOWS (kg/hr) NORMAL 1 Water Feed 1 Water Feed 2 Water Feed 3 Heating Steam Start-Up Steam Vent Steam Deaerated Feed Water No. Of Hole Is More Important Than Pitch Date 3 Date 4 DESIGN

Date

Date

APPENDIX A

779

A.K.C. TECHNOLOGY

DRUM PROCESS DATA SHEET

Job:

Doc. No: Item No. Sheet of

Distribution:

Item Name: NOTE: indicates delete as necessary; indicates for other than Code reason

10

15

20

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Joint Efficiency: F / C Density of Contents: at Weight Empty: Weight Full: Is vessel subject to mechanical vibration? Yes / No Vent Type: Frost and Personnel Protection / Cold insulation: Drain Yes / No Steam Out / Anticondensation / Heat Conservation REMARKS: Manhole

CCCA-

Issue No. Made/Revised by Checked by Approved - Process Approved by

Date

min. Base Elev'n: Material: Date

Date

by Inst. Op.

Shell Diameter (O.D. / I.D.): Center+C71 Line: Horizontal / Vertical F /C g Pressure: Temperature: Item Number Operating Design Emergency Vacuum Design: Yes / No Material Corr. Allowance Shell Heads Liner Type of Heads Code: Stress Relieve: Radiography:

Shell Length: Nozzles Inlet Vapor Out Liquid Out: Mark No. CCCSize

No. Required: Number

Thermocouple Pressure Gauge Gauge Glass Level Control Safety Valve

RRRRR-

Date

A.K.C. TECHNOLOGY

EFFLUENT SCHEDULE
Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved TOTAL FLOWRATE tonne/h. MAIN CONTAMINANTS CONTAMINANT kg/h. QUANTITY CONTAMINANT CONCENTRATION 1 Date 2 Date

Job No.: Job Name: Document No. Project No. Client Location Plant

STREAM NUMBER EFFLUENT SOURCE FLUID

STREAM TEMP. C.

780

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Notes: 43 44 45 46 47 48

APPENDIX A

781

A.K.C. TECHNOLOGY

PROCESS DATA SHEET

Job No. Item No.

Job:

Sheet of

EQUILIBRIUM FLASH CALCULATION (Form 1 of 2) Temperature: Pressure: Pg:

F psia psia

Assumed m H2 CO CH4 CO2 C2H6 C3H8 i-C4H10 n-C4H10 C2H4 C3H6 C6H6

V = L

V +1 L

m V +1 L

V K L +1

m K V +1 L K

V +1 L

m K V +1 L K

V +1 L

m K V +1 L K

V +1 L

m K V +1 L

K V +1 =
m L

Calculated

V = L

Calculated

V = L

K
2

1 m
V L

+1

Issue No. Made/Revised by Checked by Approved - Process Approved by

Date

Date

Date

Date

Date

782 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

A.K.C. TECHNOLOGY

PROCESS DATA SHEET

Job:

Job No. Item No. Sheet of

EQUILIBRIUM FLASH CALCULATION (Form 2 of 2) Temperature: Pressure: Pg:

F psia psia

MOLES
Feed m
H2 CO CH4 CO2 C2H6 C3H8 i-C4H10 n-C4H10 C2H4 C3H6 C6H6

MOL. FRACTION
Gas Vy Liquid x Gas y

Liquid Lx

Lx =

K V +1 L

Vy = m Lx

Issue No. Made/Revised by Checked by Approved - Process Approved by

Date

Date

Date

Date

Date

A.K.C.

TECHNOLOGY

FABRICATED EQUIPMENT SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved SURFACE (m2/SHELL) MATERIAL PRESSURE (kg/cm2.g) TEMPERATURE (C) (tonne/SHELL) (See Note 1) S = Shell H.E. TYPE T = Tube WEIGHT INTERNALS/ FLUID DESIGN CONDITIONS REMARKS 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant ITEM No.
DIAMETER (m) LENGTH (m)

No.

DESCRIPTION

OFF

783

T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S T S

Notes: 1. H.E. Type Coding - A.C. = Air Cooler; K = Kettle; U.B. = U - Tube Bundle; F.H. = Floating Head; F.T.S. = Fixed Tube Sheet

784 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS
A.K.C. TECHNOLOGY

FAN/COMPRESSOR PROCESS DUTY SPECIFICATION

Job Item Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 OPERATING CONDITIONS PER UNIT UNITS Operating Case Mass Flowrate Standard Volumetric Flowrate Volume at Suction Pressure Temperature Molecular Weight Cp/Cv Compressibility Pressure Temperature Cp/Cv Compressibility kg/h nm3/h m3/h lb/h std ft3/h ft3/h

Document No. Sheet of Item No.(s)\ No. Working

Rev. Total No. Off

INLET CONDITIONS bara psia F C

DISCHARGE CONDITIONS bara psia o o C F

GAS ANALYSIS Mol % Mol %

Entrained Liquids/Solids PERFORMANCE Compression Ratio Estimated Efficiency Estimated Absorbed Power Recommended Driver Power Compressor/Fan Type Number of Stages Gas to be kept Oil Free Driver Type Casing Design Pressure Design Pressure Material - Casting - Impeller Sour Service NOTES 1. Cooling medium available:Yes / No % %

kW hp kW hp MECHANICAL ARRANGEMENT SKETCH Yes / No

1 Description Made/Revised by Checked by Approved Process Approved by

Date

Date

Date

Date

Date

APPENDIX A

785

A.K.C. TECHNOLOGY

FRACTIONATOR CALCULATION SUMMARY

Job:

Job No: Item No: Sheet ____ of _____

Item Name:

1 Distribution 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Operate at Fractionation: Ovhd Prod: Bottoms: C C Feed < <

psig Reflux Ratio: Rectifying Plates: Stripping Plates:

Units: Metric / British (delete one) Reflux Ratio & No. of Plates: Actual: Theoretical: Theoretical: Net Bottoms
Ksca o C

; Use ; Use ; Use

o

Component 1 2 3 4 5 6 7 8 9 10

Mols

Mol %

Mols

Mol %

psia o F

KX

Pat oC
F

Vapour Pressure

Net Overheads Component 1 2 3 4 5 6 7 8 9 10 Thermal Conditions of Feed: Mols Mol % K

Ksca o C psia o F

Ext. Rflx. KX or
Y K

Gross Overheads Mols Mol % K

Ksca o C psia o F
Y K

Mols

Reboiler Vapour Quantity:

Stream Feed Net Bottoms Net Overheads Gross Overheads Gross Bottoms Reboiler Vapour

API

Sp.Gr. at 15oC at 60oF

C F

Temp.

Sp.Gr. at To

Sp. Vol. At T cu. m/kg cu. Ft/lb

Mols/hr

Mol. Wt.

Kg/hr lb/hr

REMARKS

Issue No. Made/Revised by Checked by Approved - Process Approved by

Date

Date

Date

786 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

A.K.C. TECHNOLOGY

GENERAL SERVICES AND UTILITIES CHECKLIST Sheet of PREPARED BY: DATE:

Job No.: Job Name: Document No. Project No. Client Location Plant SERVICE SUSTAINED ELECTRICAL 13.8 KV ELECTRICAL 2300 V ELECTRICAL 440 V MISC. LIGHTING, ST. ETC., (110 V) WELL WATER (CITY) SEA WATER RIVER WATER PROCESS RIVER WATER FIRE PROT. FUEL GAS ODORIZED GAS COMPRESSED AIR STEAM (400 OR 475) Psig 235 Psig 150 Psig 30 Psig CONDENSATE RETURN CONDENSATE USAGE PROCESS TRANSFER AND RAW MATERIALS CAUSTIC (%) BRINE (%) LPG QUANTITY PEAK UNIT
* * * *

OPERATING PRESSURE AND TEMPERATURE

REMARKS

KVA KVA KVA

KVA gpm gpm gpm gpm SCFM SCFM SCFM lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h

SITE DEV. (AREA FILL) RAIL ROADS BLOCK ACCESS ROADS SANITARY SEWERS WASTE WATER gpm gpm

* ASSUME 1 HORSE POWER = 1 KVA NOTE: ONE COPY OF THIS LIST TO BE GIVEN TO SERVICE AND UTILITY SECTION.

A.K.C.

TECHNOLOGY

HAZARDOUS CHEMICAL AND CONDITIONS SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved 1 Date 2 Date 6 Flash Point C Closed Cup Autoignition Temp C Extinguishing Agents Equipment Suitable Protective Open Cup Upper Lower 7 8 10 1 12 13 Remarks

Job No.: Job Name: Document No. Project No. Client Location Plant 2 Chemical Symbol Toxicity (Note 3) 3 Phase 4 Location in Plant 5 9 Fire Hazard Explosive Limits % by Volume in Air

1 Chemical Hazard

787
4. Column 11 A Water E Foam B Powered Talc F See Remarks C CO2 D Dry Chemical 5. Column 12 B.A. Breathing Apparatus F.C. Full Clothing F.W. Footware G.O. Goggles G.V. Gloves X See Remarks.

Note: 1. This Schedule is given without any Legal responsibility on the part of AKC Technology. 2. Column 3: Vapor V, Liquid L, Solid S 3. Toxicity: Denotes Threshold Limit (T.L.) under which it is believed nearly all workers may be exposed day after day without adverse effect. The figures relate to average concentration for a normal working day.

A.K.C. TECHNOLOGY

HEAT AND MASS BALANCES Job No.: Job Name: Sheet of Issue No.: Made/Revised by Checked by Approved Process Approved by
?
?

Date

Date

Date

* delete unit as necessary K

*barg

API

M.W. SpGr psig GPM

C

FLOWING

* F

FLOWING

Mol %

Mol/h

*kg/h

*kcal/kg

*106 kcal/h

Units

B.P.S.D. at 60 F

lb/h

Btu/lb

106 Btu/h

Stream

788

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

APPENDIX A

789

A.K.C. TECHNOLOGY

Document No. HEAT EXCHANGER RATING SHEET Sheet of Items No. (s) * Location: * Rev.

PART 1 - TO BE FILLED IN COMPLETELY 1 Exchanger Name: 2 Job: * *

Arrangement: Horiz = 0; Vert = 1 Units: S.I. 0; Engineering = 1

3 Type of Unit: F.T.S.=0; FLTG.HEAD=1; U-TUBE=2; FOR KETTLES ADD 3 4 Hot Side: Either=0; Shell=1; Tubes=2 5 6 Fluid Circulated 7 Total Fluid Entering (Normal) 8 Flow Margin 9 Temperature In/Out 10 Max Pressure Drop at line 8 11 Inlet Pressure Operating/Design 12 Normal Heat Load 13 Heat Load Margin 14 Design Temperature 15 Corrosion Allowance 16 Fouling Resistance 17 Line N.B. In/Out 18 Part 2 19 GAS (AD VAPOR) IN 20 Flow of Vapor and Gas at Inlet 21 Code Number 22 Molecular Weight 23 Thermal Conductivity 24 Specific Heat 25 Compressibility Factor 26 Viscosity 27 LIQUID IN 28 Total Flow of Liquid at Inlet 29 Code Number 30 Thermal Conductivity 31 Specific Heat 32 Density 33 Viscosity 34 Viscosity at Ave. Temp. other side 35 CONDENSATION AND VAPORIZATION 36 Fluid Condensed or Vaporized 37 Code Number 38 Molecular Weight 39 Thermal Conductivity 40 Specific Heat 41 Density (Hot Fluid) 42 Compressibility Factor (Cold Fluid) 43 Viscosity 44 Latent Heat 45 Surface Tension 46 Expansion Coefficient 47 % Condensate Forming Film 48 Thermal Conductivity 49 Density 50 Viscosity 51 Temps for Phase Change Start/Finish 52 LMTD weighting Factor 'F' 53 PART 3 54 Number of Points in Table Below 55 % Heat Load 56 Hot Fluid Temperature 57 Cold Fluid Temperature 59 Material for 60 Tubes 61 Shell 62 Floating Head 63 Channel 64 Tube Sheets NOTES Description % C C Code No. % F F O.D. Thickness Length 1 2 3 4 kg/hr W/m C kJ/kg C cP kg/hr W/m C kJ/kg C kg/m3 cP cP kg/hr W/m C kJ/kg C kg/m3 cP kJ/kg N/m 1/ C % W/m C kg/m3 cP C lb/hr Btu/hr ft F Btu/lb F lb/ft hr lb/hr Btu/hr ft F Btu/lb F lb/ft3 lb/ft hr lb/ft hr lb/hr Btu/hr ft F Btu/lb F lb/ft3 lb/ft hr Btu/lb lb/ft 1/ F % Btu/hr ft F lb/ft F 3

Units kg/hr % C bar barA kW % C mm Cm2/Wl mm

S.I. lb/hr % F psi psia

Engineering

HOT FLUID

COLD FLUID

Btu/hr % F ins F hr ft2/Btu ins

lb/ft hr

10

58 PART 4 - CODE NUMBERS TO BE FILLED IN COMPLETELY Passes Number Contents Lethal? Yes/No Yes/No Tube Pitch = mm/in. o

Issue No. Made/Revised by Checked by Approved- Process Approved by

1 Date

2 Date

3 Date

4 Date

5 Date

790 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

A.K.C. TECHNOLOGY

HYDROCARBON DEWPOINT CALCULATION

Job: Pressure:

Job No: Item No. Page of psia psia

Heaviest Compound:

PROPANE HEAVY COMPONENT FeH TbFeH 0.105 0.180 0.244 0.548 0.638 0.646 0.676 0.954 1.000 13.61 31.00 49.02 167.0 210.6 214.3 229.9 387.3 416.0

Convergence Pressure:

y H2 N2 CO CH4 C2H4 CO2 C2H6 C2H2 C3H6 C3H8

Tb 67 130 172 201 305 330 332 340 406 416

LIGHT COMPONENT TbFeL FeL 67.000 1.000 2.972 0.0229 0.797 0.0046 0.383 0.0019

F y/K

ASSUMED TEMPERATURE o o F F F K y/K K y/K K y/K

o

F x

1.000

y/K x for H2

1.000

(yFeL/K) (yFeH/K) E.B.PL E.B.PH Pg

Estimate of Dewpoint: at Estimate Pg of:
o

F psia

Issue No. Made/Revised by Checked by Approved - Process Approved by

Date

Date

Date

A.K.C. TECHNOLOGY

LINE LIST SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved 11 FIELD TEST CLASS CLASS PRESS. CLASS PRESS. LIMITED BY TEST FIELD TEST 12 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date

Job No.: Job Name: Document No. Project No. Client Location Plant 1 ISS LINE COLUMN No. 6 LINE FROM TEMP. 7 8 9 ROUTING PLANT OPERATING DESIGN TO CONDITION PRESS. TEMP. PRESS. 10 INSULATION CLASS NOM. THICK

2 2A

3 4 5 NOM. PIPING FLUID PIPE SPEC. DENSITY PHASE

13 14 14a CHEMICAL REMARKS STRESS CLEANING CATEGORY

15 16 ELD ISO. DRG. DRG. No. No.

DATA CHANGES

SIZE

791
kg/cm2 g TEMPERATURE: C F NOMINAL PIPE SIZE in. mm Insulation Thickness in. mm

UNITS:

PRESSURE:

barg

psig

A.K.C. TECHNOLOGY

LINE SCHEDULE TITLE: Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved by INSULATION CODE TEST PRESSURE, psig SPECIAL REMARKS 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant LINE NUMBER TO LINE CLASS OR CODE

SIZE in.

FROM

792

A.K.C. TECHNOLOGY

LINE SCHEDULE SHEET Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved by DENSITY lb/ft3 DENSITY lb/gal SpGr at 60 F SpGr EXPANSION AT FLOW COEFFICIENT TEMPERATURE CHEMICAL MOL. MW LINE SIZE PRESS. FORMULA DROP/100 ft EST. LINE LENGTH LINE PRESS DROP 1 Date 2 Date 3 Date 4 Date 5 Date

Job No.: Job Name: Document No. Project No. Client Location Plant LINE FLOW NUMBER MEDIUM FLUID TEMP. F

QUANTITY QUANTITY FLOW, gpm FLOW or SCFH lb/h

LINE LINE ORIGIN TERMINATION

793

A.K.C. TECHNOLOGY

LINE SUMMARY TABLE TITLE: Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved 1 Date 2 Date 3 Date QUANTITY lb/h
GPM at 60 F

Job No.: Job Name: Document No. Project No. Client Location Plant NUMBER MATERIAL TO TEST PRESS. psig GPM (HOT) CFS (HOT) VEL. fps LINE SIZE OPERATING OPERATING TEMP. PRESS. F psig PRESSURE DROP PER 100 ft TOTAL psi psi

FROM

REMARKS

NO.

794

A.K.C. TECHNOLOGY

MASS Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved 1 Date 2 Date 3 Date

BALANCE

Job No.: Job Name: Document No. Project No. Client Location Plant

STREAM NUMBER

MOL WT Mol % Mol % Mol %

kg mol/h Mol % Mol %

kg mol/h

kg mol/h kg mol/h kg mol/h kg mol/h

Mol %

kg mol/h

Mol %

795

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Notes: 43 44 45 46 47 48

STREAM NAME PHASE TEMPERATURE ( C) COMPONENT Water Hydrogen Nitrogen Carbon monoxide Carbon dioxide Methane Acetylene Ethylene Ethane Propyne Propadiene Propylene Propane Isobutane Isobutene n -Butane 1-Butene 1,3-Butadiene 1-Pentene neo-Pentane Isopentane n -Pentane Toluene m -Xylene Methanol MTBE TBA DIISO TOTAL (kg mol/h)

A.K.C. TECHNOLOGY

MECHANICAL EQUIPMENT SCHEDULE Sheet of Issue No.: Description Made/ Revised by Checked by Approved Process Approved CAPACITY PRESSURE (m3/h) (Turbine - Te/h) IN OUT (kg/cm2g) INLET TEMP. ( C) NPSHA (m) TYPE (see Note 1) MATERIALS 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant FLUID S.G/M.W

ITEM No.

No.

SERVICE DESCRIPTION

OFF

ABSOLUTE SPEED (RPM)/ REMARKS POWER (kW)

796

Notes: 1. Rotary Equipment Type Coding: A = Axial; C = Centrifugal; M = Metering; R = Reciprocating; S = Screw 2. All drives electric motor unless specified otherwise.

A.K.C.

TECHNOLOGY

PIPE LINE LIST TITLE: Sheet of Issue No.: Description Made/ Revised by Checked by Approved Process Approved PRESSURE (psig) OPERATING DESIGN VELOCITY ft/s
PRESSURE/100 ft PD/100 ft

Date

Date

Date

Job No.: Job Name: Document No. Project No. Client Location Plant LINE NUMBER FROM P&ID NUMBER TO TEMPERATURE ( F) OPERATING DESIGN FLOW 1

797

Note: 1. Flow Units: G = gpm; C = acfm; P = lb/h

A.K.C. TECHNOLOGY

PIPE LIST TITLE: Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved PRESSURE (psig) OPERATING DESIGN VELOCITY ft/s PRESSURE/100 ft PD/100 ft FLOW1 P&ID NUMBER 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant LINE NUMBER TO TEMPERATURE ( F) OPERATING DESIGN

FROM

798

NOTE: 1. FLOW UNITS: G = gpm; C = acfm; P = lb/h

A.K.C. TECHNOLOGY

PIPING PROCESS CONDITIONS SUMMARY Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved HAZARDOUS FLUID MAXIMUM CONTINUOUS PIPE NOTES MAXIMUM SPECIFICATION PIPE SIZE MATERIAL STATE RANGE OPERATING in. CLASSIFICATION LIQUID/GAS TEMPERATURE, F PRESSURE, psia 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant INDEX MATERIAL AND COMPOSITION NUMBER FLUID SYMBOL

799

800 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS
A.K.C. TECHNOLOGY

PLATE HEAT EXCHANGER DATA SHEET

Job Item Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Document No. Sheet of Item No.(s) No. Working FLUID 1 FLUID 2

Rev. Total No. Off FLUID 3

PROCESS DESIGN
Fluid Circulated Total Fluid Entering (Normal) Flow Margin Inlet Vapor and Gas (&MW) Inlet Liquid Fluid Vaporized/Condensed (&MW) Temperature In/Out Max. Pressure Drop Inlet Pressure (Operating) Normal Heat Load Heat Load Margin Fouling Resistance FLUID PROPERTIES Specific Heat Thermal Conductivity

UNITS
kg/h % kg/h kg/h kg/h o C bar bar g kW % m2 C/W kJ/kgC W/m C kg/m3 cP cP kJ/kg bar g C mm in mm

lb/h % lb/h lb/h lb/h o F psi psig Btu/h % ft 2 Fh/Btu Btu/lb F Btu/hr ft F t3 lb/f lb/hr.ft lb/hr.ft Btu/lb psig F in. in. in.

Density
Viscosity Liquid Viscosity (at Temp.) Latent Heat ENGINEERING DESIGN Process Design Pressure Process Design Temperature Corrosion Allowance (Header) Line N.B. In/Out Minimum Flow Passage Plate Material Frame Material Gasket Material Desgin Code

NOTES
1. Unless otherwise stated fluid properties are for mean fluid temperatures. 2. Sour Service Yes / No

Date

Date

Date

Description Made/Revised by Checked by

Approved Process Approved by

APPENDIX A

801

Made Job No. Checked Date

A.K.C. TECHNOLOGY

PROCESS DATA SHEET

Item No.

Job CALCULATION OF PRESSURE DROP IN FIXED CATALYST BEDS

Sheet

of

REQUIRED DATA VESSEL NO: SERVICE: CATALYST:

VOLUME REQUIRED MANUFACTURER & NO. DIMENSIONS EQUIV. PARTICLE DIA. SHAPE/SIZE FACTOR FLOW RATE
MIN. MOLECULAR WEIGHT BED OUTLET PRESSURE MAX. BED TEMPERATURE ABS. TEMPERATURE ( K = C + 273)

ft3

Dp Sf W W2 P T

ft.

GAS DATA:

lb/h (lb/h)2 psia C K

CALCULATION

k1 =

(T )(Sf ) = (M )(P )
UNITS ft 2 ft ft. 2 lb/h.ft psi/ft. psi psi CALCULATION
0.7854D V/A W/A
2

BED DIAMETER BED C.S.A. BED DEPTH SUPERFICIAL MASS FLOW MASS FLOW FACTOR DpG REYNOLDS NO. FACTOR k2 CLEAN PRESSURE DROP/UNIT DEPTH CLEAN OVERALL PRESSURE DROP SAFETY/FOULING FACTOR FLOW SHEET PRESSURE DROP

SYMBOLS D A L G Gf
Ref k2 Pc Pc f P

CASE 1

CASE 2

CASE 3

CASE 4

k1Ref k2Gf LPc 1.25/ fPc

* IF VALUE OF DpG > 200 (750 FOR RING CATALYSTS) PUT Ref = 1.0 IF VALUE OF DpG < 200 (750 FOR RING CATALYSTS) CALCULATE Re = DpG/ (WHERE = DYNAMIC VISCOSITY OF GAS, lb/ft.hr)

1 Description Made/Revised by Checked by Approved Process Approved by

802 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS
A.K.C. TECHNOLOGY

PROCESS ENGINEERING JOB ANALYSIS SUMMARY

Job Title Job No. Based Upon Cost Estimated Dated Summary Prepared By Production Basis (lb/day, tonnes/day, lb/month) SERVICE REQUIREMENTS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RAW MATERIALS 1 2 3 4 5 6 7 8 9 10 11 PRODUCTS AND BY- PRODUCTS 1 2 3 4 5 6 7 8 9 10 11 Chlorine HCl ( %) Salt ( %) Caustic ( %) Ammonia ( %) H2SO4 ( %) Gas ( ) UNIT RATE Chlorine Hydrogen ( %) Caustic ( %) Salt Sat. Brine Natural Gas Air Ethylene UNIT RATE Steam (30 lb) Steam (150 lb) Steam (400 lb) Steam ( lb) Treated R.W. Untreated R.W. Fresh Water Sea Water Fuel Gas ( psi) Air ( psi) Power ( ) lb/h Horsepower Condensate UNIT RATE lb/h lb/h lb/h lb/h gpm gpm gpm gpm cfm (60 F and 1atm) cfm (60 F and 1atm) UNIT RATE/ PRODUCTION BASIS Charge No. Date or Actual Construction Cost Information Dated

APPENDIX A
A.K.C. TECHNOLOGY

803

PUMP CALCULATION SHEET

Job Item Name. UNITS 1 2 Liquid Pumped 3 Corrosion/Erosion 4 Due To 5 6 7 8 9 Operating Temp. (T ) Specific Gravity at T Viscosity Vapor Pressure at T Normal mass Flowrate C cP bara kg/h m /h
3

Document No. Sheet of Item No. (s) No. Working CASE II

Rev. Total No. off SKETCH OF PUMP HOOK-UP

CASE I

F cP psia lb/h gpm gpm psig psi psi psi psi psig psig psi psi psi psi psi psi psig psi psi psia psia psia ft ft ft Hp % Hp + +/ + + + +/ + + + + + + + + + + +/ + + + + + +

10 Normal Vol. Flowrate 11 Min. Vol. Flowrate 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Design Vol. Flowrate m3/h SUCTION CONDITION Pressure at Equipment barg Static Head bar Total Lines 14 + 15 bar Suction Line bar P P Filter/Strainer bar Total Suction Pressure barg DISCHARGE CONDITION Pressure at Equipment barg Static Head bar Exchanger Furnace Orifice Control Valve Line
P P P P P

bar bar bar bar bar barg bar bar bara bara bara m m m kW % kW

Total Discharge Press. Differential Pressure Differential Head NPSH Total Suction Pressure Vapor Pressure NPSH Lines 37 38 = Safety Margin NPSH Lines 4041 Hydraulic Power Estimated Efficiency Estimated Abs. Power Type of Pump Drive Material Casing Impeller Shaft Sour Service

NOTES 1. Pump shut-off head not to exceed 2. Relief valve on pump discharge to be set at 3. Pump case design pressure design temperature.. 4. Sealing/flushing fluid available: 5. Cooling medium available: 6. Insulation required: 7. Start-up/commissioning fluid SG.

Yes/No m = 10.2 bar/SG

3 3

54 HEAD 55 VOLUME 56 57 58 59 60 61 62 POWER

m = 10 kg/cm 2/SG
3

ft = 2.31 psi/SG
2

m /h SG 1000 = kg/h

igpm SG 600 = lb/h kW = m /h kg/cm /36.71 2 Date Hp = igpm psi/1427 3 Date 4 Date 5 Date

kW = m /h bar/36.0 1 Date

Description Made/Revised by Checked by Approved Process Approved

A.K.C.

TECHNOLOGY

PUMP SCHEDULE Sheet of

Issue No.: Description Made/Revised by Checked by Approved- Process Approved

Date

Date

Date

1 2 3 4 5 Units

Job No.: Job Name: Document No. Project No. Client Location Plant Item Number. Item Name Number Off: No. Running /Total Installed Preferred Type Liquid Pumped
C lb/ft.h psia ft3/h ft3/h psig psig psi/ft ft. hp

6 7 8 9
cP bara m3/h m3/h bar g bar g bar /m m kW
-

Operating - Temperature Specific Gravity at Operationg Temperature Viscosity at Operating Temperature Vapor Pressure at Operating Temperature

10 Design Capacity (per pump)

11 12 13 14 15 16
kW hp
-

Normal Capacity (per pump) Discharge Pressure Suction Pressure Differential Head Minimum NPSH Available / Required Hydraulic Power (per pump)

17 R.P.M

18 Estimated Pump Efficieny 19 Estimated Shaft Power ( per pump)

kW kW kW bar hp hp hp psi

804
m3/h m3/h ft3/h ft3/h

Type of Driver Driver Rated Power ( per pump) Design Power Consumption ( per pump) Normal Power Consumption (per pump) Max. Shut-Off Head

20 21 22 23 24 25 26 27 28 29 30 31 32 33

Material: Casing Impeller Shaft Sour Service Packing Type / Mechanical Seal Type

Services / Utilities Cooling Water

34 Seal / Flush Fluid 35 Quench 36 Notes 37 38 39 40 41 42 43 44 45

APPENDIX A
A.K.C. TECHNOLOGY

805

RELIEF DEVICE PHILOSOPHY SHEET EQUIPMENT No.: DATE:

DOCUMENT / ITEM REFERENCE

SHEET No.:

OF

CHECKED BY:

MADE BY:

1 2

DESIGN CODES:

VESSELS

EXCHANGERS

LINES

3 4

OTHER REQUIREMENTS

5 6

BASIS FOR CALCULATION:

7 8

SET PRESSURE, PSIG:

MAX. BACK PRESSURE:

(a) BEFORE RELIEVING

(b) WHILE RELIEVING

Calculated

9 10

NORMAL CONDITIONS UNDER RELIEF DEVICE: STATE: TEMPERATURE, F: PRESSURE, PSIG:

POSSIBLE CAUSE? HAZARDS CONSIDERED FLUID RELIEVED

RELIEF RATE, lb/h

ORIFICE AREA, in2.

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Outlets blocked 2. Control Valve malfunction 3. Machine trip/ overspeed/density change 4. Exchanger tube rupture 5. Power failure/ Voltage dip 6. Instrument air failure 7. Cooling failure 8. Reflux failure 9. Abnormal entry of volatile liquid 10 . Loss of liquid level 11. Abnormal chemical reaction 12. Boxed in thermal expansion 13. External fire 14. (specify) 15. (specify) 16. (specifty)
SELECTED DESIGN CASE:

RELIEVED FLUID: STATE COMPOSITION: RELIEF RATE REQUIRED, lb/h: ACTUAL CAPACITY, lb/h REMARKS/SKETCH

DENSITY / MW:

TEMPERATURE:

Cp/Cv: FLASHING:

32 33 34 35 36 37 38 39 40 41 42 43 44 45

ORIFICE SELECTED:

AREA, in2:

TYPE:

Issue No: Description Made/Revised by Checked by Approved- Process Approved

Date

Date

Date

46 47 48 49 50 51

806 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

A.K.C. TECHNOLOGY

TANK AND VESSEL AGITATOR DATA SHEET Project Name:

PROCESS DEPT. INFORMATION

Equipment No: No. Off: 1. Largest and smallest charge: 2. Components added during mixing: 3. Agitator operating while vessel is being filled or product withdrawn? Yes/No* 4. If continuous, throughput per hour: 5. Process duty: Mixing liquids/Dissolving/Suspensions/Emulsions/Gas absorption/Homogenisation* 6. Mixing effect: Violent/Medium/Moderate* Time available for mixing: 7. Working Pressure: Design Pressure: 8. Working Temperature: Design Temperature: 9. Special Remarks: 10. Components % by weight: 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Temperature during mixing: Specific gravity of components: Viscosity of mixing at mixing temperature: Specific gravity of product at mixing temperature: Size of solid particles: Special Remarks: Type of impeller: Number of impellers on shaft: Position of impellers: Distance between shaft end & vessel: Preferred impeller speed: Type of drive: Direct/Vee belt/Fluid* Type of seal: Vapor/Packed gland/Mechanical/Easy replacement* Method of installation: Assembled in/Assembled out* of vessel Entry position: Materials of construction:

Da te

Drawing No: Project No.: sheet .. Of .. Associated Vessel/Tank* Item No:

Da te

Da te

Approved Process

Made/Revised by

Description

Checked by

Approved

MIXING

PROCESS

Bottom bearing: Shaft diameter:

DESI GN DEPT . INFORMATION

IMPELLER

27. Absorbed HP/KW*: 28. Other information: TANK OR VESSEL 29. 30. 31. 32. 33. 34. Dimensions: Coils, baffles, etc.: Fixing agitator (beams, flanges, etc.): If at atmospheric pressure: Closed/Open* Headroom available above agitator: Other information:

Installed HP/KW*:

Capacity:

Can stuffing box be greased? Yes/No*

ELEC T.

35. Agitator installed: Indoors/Outdoors 36. Electrical specification: 37. Any other electrical information: 38. 39. 40. 41. 42. 43. 44. 45.

Motor enclosure:

Motor to be included: Yes/No* Motor Will/Will not* be sent to manufacturer for assembly and alignment. Threads: Unified /* All rotating parts must be strictly guarded to BS 1649/ASME Fixing bolts supplied by: Net weight including motor: Witnessed run in air: General notes:

GENERAL

NOTE: * Indicates delete as necessary.

APPENDIX A

807

A.K.C. TECHNOLOGY

TANK PROCESS DATA SHEET

Job:

Doc. No:

Item No.
Sheet of

Item Name: NOTE: * indicates delete as necessary; ** indicates for other than Code reason

10

15

20

25 26 Shell Diameter (O.D. / I.D.): 27 Center Line: *Horizontal / Vertical 28 Pressure: g Temperature: F / C 29 Item Number 30 Operating 31 Design 32 Emergency Vacuum Design: * Yes / No Material Corr. Allowance 33 34 Shell 35 Heads 36 Liner 37 Type of Heads 38 Code: 39 Stress Relieve**: Radiography**: 40 Joint Efficiency: * F / C at 41 Density of Contents: Weight Full: 42 Weight Empty: 43 Is vessel subject to mechanical vibration? *Yes / No Type: *Frost and Personnel Protection / Cold 44 insulation: Anticondensation / Heat Conservation 45 *Yes / No 46 REMARKS: 47 48 49 50 51 52 53 54 Issue No. Made/Revised by Checked by Approved - Process Approved by 1 Date 2

Shell Length: Nozzles Inlet Vapor Out Liquid Out: Mark No. CCCSize

No. Required: Number

Thermocouple Pressure Gauge Gauge Glass Level Control Safety Valve

RRRRR-

Vent Drain Steam Out Manhole

CCCA-

min. Base Elev'n: Material: Date 3

k-Skirt Length

Date

by Inst. Op.

Date

A.K.C. TECHNOLOGY

TANK SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved 1 Date 2 Date 3 Date

Units mm mm mm m3 ft 3 ft 3 m3 in. in. in.

Job No.: Job Name: Document No. Project No. Client Location Plant Item Number. Item Name Number Required Type Length x Width Height Diameter Minimum Base Elevation

Total Volume

Working Capacity Internals / Fittings

Operating Pressure C bar g C F psig F

bar g

psig

Operating Temperature Design Pressure +/ -

Design Temperature Vacuum Design Material: Shell Liner Internals mm in.

808 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

Shell Corrosion Allowance Sour Service Stress Relieved for Process Reasons Insulation

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Notes

A.K.C. TECHNOLOGY

TIE-IN-SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved EXISTING ELD* NUMBER NEW ELD* NUMBER REMARKS 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant DESCRIPTION EXISTING LINE NUMBER NEW LINE NUMBER

TIE-IN NUMBER

SERVICE

TIE-IN NUMBER

809

* ELD = ENGINEERING LINE DRAWING

810 A LIST OF ENGINEERING PROCESS FLOW DIAGRAMS AND PROCESS DATA SHEETS

Made by:
A.K.C. TECHNOLOGY

Document No.

TOWER PROCESS DATA SHEET Job

Item No:(s) Sheet of

Date: Checked by:

Tower Name: NOTE: * indicates delete as necessary; ** indicates for other than code reason Top Bottom Shell Diameters O.D. - I.D. No. of Trays Pressure Operating *psig Design Temperature Operating Design *oF / oC Material Shell Trays Caps Liner or Clad Corrosion Shell Allowance Heads Trays Tray Spacing Type of Liquid Flow Type of Trays Joint Efficiency Code Emergency Vac. Design *Yes / No Stress Relieved **Yes / No Radiography **Yes / No Is vessel subject to mechanical vibration *Yes / No Insulation Type: *Frost and Personnel Protection / Cold / *Yes / No /anticondensation / Heat Conservation / Min. Base Elevation: Skirt length: Weight Empty: Full: Nozzles Mark No. Size Number Feed COverhead Vpr. CReflux In CBottoms Reboiler Vpr Reboiler liq CCCItem Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Thermocouple Level Glass Press Gauge Level Control Safety Valve

RRRRR-

Vent Drain Steam Out Manholes Handholes Cap Type: NOTES

CCCAATray Layout Ref:

by inst. Gp. 1

Date

Date

Date

Date

Description Made/Revised by Checked by Approved Process Approved by

APPENDIX A

811

A.K.C. TECHNOLOGY

TRAY LOADING SUMMARY

Job:

Job No. item No. Sheet of

Tower Name:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Manufacturer Pressure at top of Tower Max. P over Tower No. of Trays Tray location Tray Number* Tray Spacing Tower Internal Diameter I.D. Vapor to Tray Temperature Compressibility Density Molecular Weight Rate Liquid from Tray Temperature Surface Tension Viscosity Density Rate Foaming Tendency ** Number of Passes Minimum Hole Diameter *** Minimum DC Residence Time*** Maximum Rate as % Design Minimum Rate as % Design Design Rate % Flood Rate*** Tray Material Valve or Cap Material Corrosion Allowance Tray Thickness*** barg bar psia psi

Type of Tray
Mfr. Ref: units Used: METRIC/BRITISH (delete one) Below Feed

Aboved Feed

mm mm
o

in. in.
o

C
3

F
3

kg/m kg/h

lb/ft lb/h

C dynes/cm cps kg/m3 kg/h

F lb/ft lb ft/hr lb/ft3 lb/h

mm secs

in. s

mm mm

in. in.

NOTES:

* Trays are numbered from the bottom of the tower upwardstop of the tower downwards ** Indicate whether 'non', 'moderate', 'high' or 'severe' Data to be supplied by tray manufacturer unless special Process/Client requirement entered here.

REMARKS:

1 Description Made/Revised by Checked by Approve - Process Approved by

Date

Date

Date

A.K.C.

TECHNOLOGY

TRIP SCHEDULE Sheet of Issue No. Decription Made/Revised by Checked by Approved Process Approved 7 FIRST FAULT INDICATION 8 INHIBIT SWITCH 9 TRIP LINKAGE 10 ITEM ACTUATED 11 PRIMARY PROCESS EFFECT 12 REMARKS 1 Date 2 Date

Job No.: Job Name: Document No. Project No. Client Location Plant 4 PRE- ALARM INST. No. SETTING 3 6 CUT OUT INST. No. SETTING 5

1 INITIATING VARIABLE

2 BASIC INST. No.

812

A.K.C. TECHNOLOGY

UTILITY SUMMARY SHEET Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved by FEEDWATER Condensate kg/h= kg/h= Flow m3/h kW BFW Source II Absorbed kW Fired FUEL COMPRESSED AIR P= See Note 1 nm3/h 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date

Job No.: Job Name: Document No. Project No. Client Location Plant Item No. Item Name
Motor Efficiency

NUMBER OFF Inst/d Work'g Total Consumption Electrical P= T= kg/h= kg/h= kg/h= T= T= HT kW kW LT % kW kW kW Shaft Electrical Electrical

ELECTRICITY Per Machine Consumption Installed

STEAM/ CONDENSATE/ BOILER See Note 1 P= P=

COOLING WATER See Note 2 I Source

REMARKS AND OTHER SERVICES

T C
Flow m3/h

T C

813
T is Source II is

Note 1: State units - P is Note 2: Cooling water

Source I is:

A.K.C. TECHNOLOGY

VESSEL AND TANK SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved Process Approved THICKNESS HEAD SHELL LINING INSULATION CODE TEST PRESSURE, psig WEIGHT REFERENCE DRAWING PURCHASE ORDER TO 1 Date 2 Date 3 Date

Job No.: Job Name: Document No. Project No. Client Location Plant ITEM No. VERTICAL OR HORIZONTAL DIAMETER LENGTH

No. UNITS

SERVICE DESCRIPTION

P.O. Number

814

A.K.C. TECHNOLOGY

VESSEL Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved 1 Date 2 Date 3 Date 4 Date 5 Date

AND TANK SUMMARY Driver

Job No.: Job Name: Document No. Project No. Client Location Plant CAPACITY HEIGHT GALLONS or LENGTH. OPER'N CODE THICKNESS, INCHES CORROSION MATERIAL SADDLE SHELL HEAD SADDLE ALLOWANCE SHELL SKIRT SKIRT & HEADS INCHES SUPPORT SUPPORT PRESSURE, PSIG DESIGN TEST TEMP., F OPER'N DESIGN

ITEM No. EQUIPMENT

TYPE

O.D.

STAMP REFERENCE DRAWING No.

NOTES

815

Figure 1-38

Vessel and tank summary

A.K.C. TECHNOLOGY

VESSEL SCHEDULE Sheet of Issue No.: Description Made/Revised by Checked by Approved- Process Approved 1 Date 2 Date 3 Date

Units mm mm mm mm in. in. in. in.

Job No.: Job Name: Document No. Project No. Client Location Plant 1 Item Number. 2 Item Name 3 Number Required 4 5 Shell Diameter (O.D/I.D.) 6 Shell Length 7 Center Line (H/V) 8 Boot Size 9 Base Elevation 10 Internals 11 12 13 14 Operating Pressure bar g C bar g C F F psig psig

15 Operating Temperature 16 Design Pressure

816
mm in.

Design Temperature Vacuum Design Material: Shell Liner Internals

Shell Corrosion Allowance Sour Service Stress Relieved for Process Reasons Insulation

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Notes

APPENDIX A

817

A.K.C. TECHNOLOGY

WATE R ANALYSIS SHEET

Submitted by: Address:

Location: Date:

**

Analysis pH Value Suspended Solids Total Dissolved Solids Total Dissolved Solids Alkalinity to Pp Alkalinity to MO Sulphate Chloride Nitrate Silica Phosphate Total Anions Total Hardness Calcium Magnesium Sodium* Potassium* Iron Manganese Free and Saline Ammonia Total Cations Free Dissolved CO2 Dissolved O2 Color Hazaen Units Turbidity Formazin Units+ Lead Copper Residual Chlorine Flouride Sulfite

No. Date: mg/l mg/l at 110 C mg/l at 180 C as mg/l CaCO3 as mg/l CaCO3 as mg/l SO4 as mg/l Cl as mg/l NO3 as mg/l SiO2 as mg/l PO4 as mg/l CaCO3 as mg/l CaCO3 as mg/l Ca as mg/l Mg as mg/l Na as mg/l K as mg/l Fe as mg/l Mn as mg/l NH3 as mg/l CaCO3 as mg/l CO2 as mg/l O FTU APHA as mg/l Pb as mg/l Cu as mg/l F as mg/l SO3

NOTES: 1. Please state if units other than milligrams per liter, or different conditions of test, are used. 2. * If Na and/or K form an appreciable amount of total cations, please state Alkalinity to Phenolphthalein (p), Alkalinity to Methyl Orange (MO), and Carbonate Hardness. 3. + DO NOT use Formazin Units as defined by British Standard BS. 2690 Pt. 9. 4. ** Tick if item definitely to be included in analysis. 5. 100 mg/L CaCO3 = 2 milliequivalents/(m val/L).