Electrosteel UK Brochure

Ductile Iron Pipes & Fittings
visit us at www.electrosteel.co.uk
INTRODUCTION
The largest ductile iron manufacturer on
the Indian sub-continent, Electrosteel
Castings Ltd. (ECL) first manufactured
ductile iron in 1994. ECL recognised
the performance benefits provided by
ductile irons inherent strength, impact
resistance and handleability.
Electrosteel is based in Khardah, near
Kolkata, on the east coast of India and
has created modern state-of-the-art
facilities for the manufacture of ductile
iron pipes, fittings and flanged pipe
from 80mm diameter up to 1000mm.
Electrosteels manufacturing facilities
meet all current international standards
including IS:8329, ISO2531, BS EN545
and BS EN598. Over 50% of the pipe
and fittings supplied by the Khardah
plant are destined for international
markets including Europe, the Middle
East, South East Asia and Africa.
Electrosteels modern facilities produce

high quality products in an efficient,
cost effective and environmentallyfriendly manner. Operating to ISO9001
and ISO14001 standards, Electrosteel
has adopted a strategy of full process
integration. In addition to continuous
investment
in
the
manufacturing
process, emphasis has been placed

on investing in key stages within the
supply chain to provide greater control
of costs and increased price stability for
customers.
Areas where investments have taken
place include:
Coal mines
Coke ovens
Iron ore mines
Power generation
Electrosteel in Europe
Recognising the European markets need for
a competitive supplier base, Electrosteel has
established subsidiary companies in UK, France
and Spain. Electrosteel supplies product into
many other European markets through these
subsidiaries.
In order to service the UK market, Electrosteel
UK provides a full service package that
includes:
Comprehensive stock holding of pipes,
fittings and flanged pipe
Fast track manufacture of flanged pipe
specials
Technical advice at the design stage
Full after-sales support for the product
As part of Electrosteels strategic European
business unit, Electrosteel UK is able to call
on the resources and support of its sister
companies.
Electrosteel Castings (UK) Ltd.

Tel: 01246 264 222
Fax: 01246 264 224
Email: sales@electrosteel.co.uk
DUCTILE IRON PIPE
AN OVERVIEW
Why ductile iron?

Ductile iron (spheroidal graphite or nodular cast iron)
has replaced the use of cast iron in the manufacture of
pipes and fittings. Ductile iron has more than double
the tensile strength of cast iron (420Mpa compared to
180Mpa). Simple to joint ductile iron can also be laid
in all weather conditions without the need for selected
backfill. Its strength, high safety factor and ability
to accommodate ground movement make it the ideal
pipeline material for a wide range of applications.
Key features
High strength
High safety factor
Single rated system
Photomicrograph showing
graphite form in grey iron.
Photomicrograph showing
graphite form in ductile iron.
Surge resistant
Tolerates ground movement
Proven ease of jointing and installation
Resistant to corrosion and chemical contamination
Extensive size range
PROPERTIES OF
DUCTILE IRON PIPE
Properties
Ductile Iron Pipe
Tensile strength
Min. 420 MPa
Elongation (min) at break
10 %
Coefficient of thermal e xpansion 11x10-6 per oC

Modulus of elasticity
1.7x1010 kg/m2
Hardness
Max. 230 BHN
Density
7050 kg/m3
Bending/Beam st rength
Over 200 MPa (appx.)
Bursting strength (min)
Factor of safety against bursting is 8 to 10.

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Suitable for above and below ground applications

Applications
Raw and potable water pumping and gravity
applications
Distribution mains
Sewer pipelines, pumped and gravity applications
Drainage
Pump stations and treatment works
River crossings
Bridge crossings
Piling for ground stabilisation
QUALITY CHECKS AT EVERY
STAGE OF MANUFACTURING
Strict selection of raw materials is an indispensable requirement to produce

quality ductile iron pipes & fittings. Electrosteel endeavours to achieve 'Quality
- right the first time' with strict quality control on raw material selection and
procurement.
Electrosteel commissioned its Mini Blast Furnace (MBF) at its plant at Khardah
using TKES technology. MBF produces liquid metal suited to the manufacture
of ductile iron pipes. The liquid metal is further processed and superheated in
induction furnaces. It is then treated with magnesium for nodularisation and
transferred to the centrifugal spun casting machines.
The pipes are heat treated, zinc coated, hydrostatically tested, cement mortar
lined and finished with a layer of bitumen coating/epoxy.
The in-process inspection and quality control at all points during the
production cycle is strictly maintained and documented as per ISO 9001
quality systems.

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PIPE MANUFACTURING
PROCESS
Process
Testing

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Fax: 01246 264 224
Process
Testing
QUALITY
ASSURANCE
QUALITY
POLICY
ECL is committed to providing goods and services which meet its customers
expectations and needs.
The aim is to achieve Quality - right the first time
ECL constantly strives for continuous improvement through teamwork, training
and motivation
Electrosteel is committed to providing

goods and services which meet its
customers expectations and needs.
The aim is to achieve 'Quality - right the
first time'
Certifications
Certificate of approval from the British Standards Institution (BSI) certifying
that our quality management system complies with the requirements of ISO
9001:2000.
Electrosteel is committed to complying

with the requirements of its quality
management system.
Electrosteel seeks to continuously
improve the effectiveness of its quality
management system through teamwork,
training and motivation.
Certificate of approval from Indian Register Quality Systems an accredited
Electrosteel shall formulate quality
body of Raad Voor de Certificate of the Netherlands certifying that our quality
objectives for all functions and involve
management system is in accordance with the requirements of ISO 9001:2000.
employees in the fulfilment of these

objectives.
The quality policy and quality objectives
will be continuously reviewed to ensure
IRQS A DEPARTMENT OF
INDIAN REGISTER OF SHIPPING
RvC ACCREDITED BY THE DUTCH

COUNCIL FOR ACCREDITATION
they are fit for purpose.
BSI has granted ECL the right & license to use the KITEMARK symbol on Ductile
Iron Pipes & Fittings manufactured and supplied in accordance with ISO 2531 /
BS EN 545 / BS EN 598.
Licensed to use KITEMARK

KM 34577
KM 39560
KM 52142
KM 39166
KM 39167
KM 39168
We also have KSA (South Korea), DVGW (Germany) and SIRIM (Malaysia) approvals
I N T E R N AT I O N AL
for our products.
ECL is also a member of the IWO

(Institute of Water Officers)

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PRODUCT
RANGE
Electrosteel produces pipes and fittings in the range DN80mm

DN1000mm in accordance with the following standards:
ISO2531
BS EN 545
BS EN 598
IS 8329 / IS 9523
RANGE OF PIPES
Socket and spigot flexible push-fit joint
Restrained flexible weld bead joint
Mechanical flexible joint
Tied socket and spigot joint
Welded flange pipes
RANGE OF FITTINGS
A comprehensive range of fittings and
ancillaries including:
Socketed fittings
Flanged fittings
Rotating flange fittings
Mechanical fittings
Fabricated steel specials
Valves
Couplings
Flanged adaptors

Tel: 01246 264 222
Fax: 01246 264 224
APPLICATION OF
DUCTILE IRON PIPE
Electrofresh Plus (EN545)

Potable water trunk mains
Distribution mains
Raw water mains
Sewer pipe (EN598)

Sewage pumping mains
Gravity sewers
Drainage
Pump stations
Process and treatment works
Bridge crossings
Fire mains
Ash and slurry handling
Piling applications for ground

stabilisation
Road crossings

Tel: 01246 264 222
Fax: 01246 264 224
JOINTING
SYSTEMS
Electrosteel ductile iron pipes and fittings

are available with the following types of
jointing systems:
Socket & spigot flexible push-fit joints
Restrained flexible weld bead joints
Mechanical flexible joints
Tied socket and spigot flexible joints
Flanged joints
Socket and spigot push-fit joints

The socket and spigot push fit joint is a simple male-female flexible joint that uses
the compression of a synthetic rubber gasket to provide the seal. The simplicity
of the joint and its flexible nature accommodates angular deflection and some
longitudinal withdrawal without any loss in performance
The design of the gasket incorporating a hard heel and softer bulb ensures that
gasket compression is achieved without it being displaced on insertion of the
spigot.
Benefits
Proven
Easy installation in the most difficult of conditions
Seal achieved by compression of the gasket
Deflection of up to 5 which accommodates ground movement or adjustment of
route during installation
ELECTROSTEEL DUCTILE IRON PIPE JOINTS
Anchored joint options available where thrust blocks cannot be installed
ARE TYPE TESTED
Comprehensive range of fittings ensures a complete system
The recommended Type Tests as per BS EN

545/598, ISO: 2531 are:
1. Leak tightness of joints to positive,
negative and dynamic internal pressure
2. Leak tightness of joints to positive
external pressure
3. Leak tightness and mechanical resistance
of flanged joints
4. Test for abrasion resistance
5. Test for chemical resistance to effluents
The British Standards Institute (BSI) has
supervised the type tests and issued the
relevant KITEMARK licenses.

Tel: 01246 264 222
Fax: 01246 264 224
DN
OD
Pipe
Length
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
98
118
144
170
222
273
325
377
428
479
531
634
737
841
945
1048
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
5500
Cement Mortar Lined weight (kg)

per pipe
(5.5m length)
C-40
K-9
K-7
72.30
74.40
88.15
91.25
109.55
112.95
134.50
135.30
188.85
179.15
249.75
234.25
316.10
293.10
402.65
363.05
506.00
430.80
613.40
501.30
712.75
586.75
928.35
762.75
1196.75
1037.75
1332.75
1179.55
1469.90
1337.50
1767.80
1607.90
JOINTING OF
PIPES
Step 1 : Clean the socket grooves and the spigot
end. Ensure the spigot is correctly chamfered.
Jointing Tips
The sockets should point uphill when the

pipeline is laid on a slope.
The spigot should be inserted into the

socket. The direction of flow has nothing
to do with direction of the socket.
Step 2 : Hold the gasket as shown and place
inside the socket.
Never use petroleum based lubricants

during jointing. It may damage the
gasket.
against displacement as recommended in
Step 3 : Apply a thin film of lubricant to the

inside surface of the gasket and the outside surface
of the spigot for about 50mm for sizes up to and
the laying specification.
Note: Please follow the health and safety guidance

provided with the lubricant.
Spigots should be inserted into the

socket up to the white insertion mark to
including DN600 and 120mm for pipe sizes DN700

and above.
All fittings should be suitably anchored
ensure proper jointing.
The joint deflection should not be more

than the recommended deflection.
Step 4 : Apply lubricant on the spigot. Please

check that the spigot end is properly chamfered.
Step 5 : Align both the pipes.
Step 6 : Gently push the spigot into the socket.

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ANCHORED
OPTIONS
Pipelines are subject to forces caused by changes in direction, bends, tees, blank
ends etc. At these points additional restraint is required to avoid spigot and
socket separation. In instances where external thrust blocks are not suitable, a
range of options are available each using the proven socket and spigot flexible
joint.
Anchor Gaskets
The use of anchor gaskets provides a cost effective solution to anchoring problems.
Resistance to joint separation is provided by stainless steel teeth moulded into the
rubber gasket. As the joint is pressurised the teeth bite into the pipe spigot and
resist separation.
Benefits
Low cost solution in sizes 80-600mm
Easy to install
Ideal for confined spaces
Proven solution
In instances where the use of anchor gaskets is being considered contact the
Electrosteel UK technical team for advice on the number of anchored joints
required.
Tied Socket & Spigot Joint

The tied socket and spigot joint utilises a standard gasket
together with flanges and tie rods to provide an anchored
solution as an alternative to the use of concrete anchor blocks.
D
Particularly useful in very soft ground conditions, or in remote

and difficult locations, the joint retains the flexibility of the
normal socket and spigot joint but resists joint separation.
The tied joint comprises a simple welded spigot end flange
and a loose flange behind the socket together with tie bolts.
Working pressure (bar)

Nominal
Dia DN
150
200
250
300
350
400
450
500
600
10
D
275
340
400
460
525
580
635
690
800
16
Tie Bars
No.
dia.
4
4
4
4
4
4
4
4
4
10
10
10
12
12
16
16
16
20
D
275
340
400
460
525
580
635
690
800

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Fax: 01246 264 224
Tie Bars
D
No.
dia.
Dimensions in millimetres
4
10
275
4
10
340
4
12
400
6
12
460
4
16
525
4
20
580
6
16
635
6
20
690
8
20
800
25
40
Tie Bars
No.
dia.
4
4
6
6
6
6
8
8
12
10
12
12
16
16
20
16
20
20
D
275
340
400
460
525
580
635
690
800
Tie Bars
No.
dia.
4
6
6
6
6
8
10
12
16
10
12
16
16
20
20
20
20
20
ANCHORED
Restrained Joint
OPTIONS
This is a joint where a restraining mechanism is incorporated into a normal flexible

push-fit joint. In some site conditions or laying profiles, axial pull-out forces are
generated by internal pressure at cross-sectional and directional changes. Normal
flexible push-fit joints are incapable of withstanding such axial forces, even with
the help of conventional thrust blocks. As a result, there is the potential for socket
and spigot separation.
Such joints ideally suit the following conditions :
Directional changes in pumping.
Unstable ground conditions such as marshy grounds,
areas of subsidence, seismic zones etc.
Hilly terrains.
Available in sizes ranging DN 80 to DN 1000, the mechanism adopted by Electrosteel
for the restrained joint involves a weld bead at the spigot end, glands, locking ring
and nuts and bolts. The gland and locking ring, connected to the socket collar by
nuts and bolts, create restraining force against the weld bead of the spigot. The
accessories are supplied generally in ductile iron.
The restrained joint from Electrosteel offers the same degree of deflection as that
of a flexible push-fit joint.
Please contact out technical department for further information.
Mechanical Joint
The mechanical jointing system is an easy to assemble and bolted flexible jointing
system. A seal is obtained by applying pressure to the gasket by mechanical means
ie. a separate gland. When the pipe is bolted, the gland exerts pressure on the
sealing rubber gasket and makes the joint leak-proof. Accessories consist of a
gasket, a follower gland and hook bolts with hexagonal covered nuts. The gland
and bolts are made from ductile iron. The advantage of the mechanical joint is
that it does not require extra equipment to push the spigot into the socket, only a
ratchet spanner is needed to tighten the nuts on the hook bolt.
Main advantages of mechanical joints are:
If the joint leaks the bolts can be tightened to stop the leakage
Should the joint fail, the gasket can be changed externally and the joint can
be reestablished.
Mechanical joints offer a higher angle of deflection than push-on joint.
Jointing procedure
1. Brush the spigot end of the pipe or fitting and the socket of the pipe or
fittings to be assembled.
2. Slide the gland over the spigot end followed by the gasket with the tip
pointing towards the spigot end.
3. Introduce the spigot with gasket and gland, into the socket and check the
assembly for alignment.
4. Slide the gasket along the spigot and engage it in the recess. Slide the gland
until it contacts with the gasket.
5. Engage the hook bolts and tighten the bolts in sequence.

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DUCTILE IRON
FLANGED PIPES
The flanged joint is a rigid pipe joint typically used in above

ground applications such as treatment works, pumping
stations or fire mains.
Flanged ratings from PN10 to PN40 available
Comprehensive range of fittings to complete the system
NB Due to the rigid nature of the joint and the risk of
excessive bending moment being imposed it is advised that
flanged pipework is not buried.
Flanged Joints
Jointing of flanged joints
1. Align the pipes
2. Clean the flange faces to remove rust and dirt
3. Position the gasket. Use 3mm thick moulded rubber gaskets
4. Lubricate bolt threads, all mating surface and flanges
5. Insert the bolts one by one. Tighten diametrically opposite
bolts to the recommended torque
6. If necessary, retighten bolts before pressure testing

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NOTES

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DUCTILE IRON
FITTINGS
Range 80 - 1000mm
Manufacture of fittings
The lost foam process used in the manufacture of fittings
is an advanced casting approach offering improved quality
Hydrostatic Testing
in the end product.
Ductile iron fittings are tested to the following
Advantages of the lost foam process
test pressure as specified in ISO:2531/
Higher productivity. The casting process is much faster.
BSEN:545/IS:9523.
No need for core setting. No core displacement resulting in uneven thickness.
Diameter
(mm)
Test Pressure
(Kg/cm2)
80-300
350-600
700-800
900-1200
25
16
10
10
Reduced potential for pinholes, slag inclusion or blowholes.

Maintains a high dimensional tolerance, vital for watertight joints. Lost foam
process.
In flanged fittings no drilling of holes is necessary as they are all cored.
Lost foam casting technique

1. First an exact replica of the fitting is made with Styrofoam also known as
Thermocole.
2. This replica, moulded in special machines, acts as a pattern for the casting.
The patterns are placed in a mechanised moulding box and packed with sand.
3. When hot metal is poured, the Styrofoam pattern vapourises (a vacuum pump
removes the gases) and the metal takes the shape of the fitting by filling up
the resulting void.
4. After cooling, castings are taken out, shot blasted, fettled and cleaned.
5. After thorough inspection, the castings (fittings) are subjected to hydrostatic
testing.
6. Once tested, fittings are then finished specification. Coatings include fusionbonded epoxy, cement linings and bituminous coatings.

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FITTINGS
RANGE
The principle joint types offered

consist of:
Socketed
Flanged
Rotating flange
Mechanical
In the size range 80 - 1000mm

A wide range of fittings to suit most requirements above and
below ground are available. These include:
Bends
Equal tees
Unequal tees
Tapers
Transition pieces
Blank ends
Fusion Bonded Epoxy Coated

To ensure their performance Electrosteel fittings are finished with
a fusion bonded epoxy coating applied internally and externally.
Alternative coatings are also available on request.
NB - It should be noted that although the principal range of
pipe fittings offered is 80-1000mm, Electrosteel is able to offer a
limited range of fittings in diameters greater than 1000mm.

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
SOCKET FITTINGS
Double Socket 11 Bend

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
30
30
35
40
50
55
60
65
70
75
85
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
40
40
55
65
75
85
95
110
120
130
150
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
55
65
85
110
130
150
175
195
220
240
285

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
100
120
170
220
270
320
370
420
470
520
620

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Fax: 01246 264 224
DUCTILE IRON
SOCKET FITTINGS
Double Socket 90 Duckfoot Bend

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
110
130
180
230
280
325
380
430
480
530
630
110
125
160
190
225
255
290
320
355
385
450
180
200
250
300
350
400
450
500
550
600
700
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
Flanged Spigot
DN SIZE
DE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
98
118
170
222
274
326
378
429
480
532
635
350
360
380
400
420
440
460
480
500
520
560
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
Flanged Socket
DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
130
130
135
140
145
150
155
160
165
170
180
109
130
183
235
288
340
393
445
498
550
655

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
SOCKET FITTINGS
Double Socket Concentric Tapers

SIZE
Body
DN
100
150
150
200
200
200
250
250
250
250
300
300
300
300
300
350
350
350
350
350
400
400
400
400
400
450
450
450
450
450
500
500
500
500
500
600
600
600
600
600
Branch
dn
80
80
100
80
100
150
80
100
150
200
80
100
150
200
250
100
150
200
250
300
150
200
250
300
350
200
250
300
350
400
250
300
350
400
450
300
350
400
450
500
e1
e2
7.20
7.80
7.80
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.20
7.80
8.40
9.00
9.60
7.80
8.40
9.00
9.60
10.20
8.40
9.00
9.60
10.20
10.80
9.00
9.60
10.20
10.80
11.40
9.60
10.20
10.80
11.40
12.00
90
190
150
290
250
150
390
350
250
150
490
450
350
250
150
560
460
360
260
160
560
460
360
260
160
560
460
360
260
160
560
460
360
260
160
660
560
460
360
260
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit

Tel: 01246 264 222
Fax: 01246 264 224
-ve
-2.40
-2.45
-2.45
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.40
-2.45
-2.50
-2.55
-2.60
-2.45
-2.50
-2.55
-2.60
-2.65
-2.50
-2.55
-2.60
-2.65
-2.70
-2.55
-2.60
-2.65
-2.70
-2.75
-2.60
-2.65
-2.70
-2.75
-2.80
L
+ve
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
DUCTILE IRON
SOCKET FITTINGS
All Socket Tee

SIZE
Body
DN
80
100
100
150
150
150
200
200
200
200
250
250
250
250
250
300
300
300
300
300
300
350
350
350
350
350
350
350
400
400
400
400
400
400
400
400
450
450
450
450
450
450
450
450
450
500
500
500
500
500
500
500
500
500
500
600
600
600
600
600
600
600
600
600
600
600
Branch
dn
80
80
100
80
100
150
80
100
150
200
80
100
150
200
250
80
100
150
200
250
300
80
100
150
200
250
300
350
80
100
150
200
250
300
350
400
80
100
150
200
250
300
350
400
450
80
100
150
200
250
300
350
400
450
500
80
100
150
200
250
300
350
400
450
500
600
e1
7.00
7.20
7.20
7.80
7.80
7.80
8.40
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.00
7.20
7.80
8.40
9.00
9.60
7.00
7.20
7.80
8.40
9.00
9.60
10.20
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
170
170
190
170
195
255
175
200
255
315
180
200
260
315
375
180
205
260
320
380
435
185
205
265
325
380
440
495
185
210
270
325
385
440
500
560
190
215
270
330
385
445
505
560
620
195
215
275
330
390
450
505
565
620
680
200
220
280
340
395
455
510
570
630
685
800
85
95
95
120
120
125
145
145
150
155
170
170
175
180
190
195
195
200
205
215
220
220
220
225
230
240
245
250
245
245
250
255
265
270
275
280
270
270
275
280
290
295
300
305
310
295
295
300
305
315
320
325
330
335
340
345
345
350
355
365
370
375
380
385
390
400
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.40
-2.45
-2.45
-2.45
-2.50
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L&H
+ve
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
FLANGE FITTINGS
Double Flanged 11 Bend

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
113
115
113
132
165
175
191
205
349
375
426
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
105
110
109
131
190
210
210
239
349
375
426

Tel: 01246 264 222
Fax: 01246 264 224
DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
130
140
160
180
350
400
298
324
350
375
426
DUCTILE IRON
SOCKET FITTINGS
Double Socket Level Invert Tee with Flanged Branch

SIZE
Body Branch e
e1
DN
dn
80
80
7.00 7.00
100
80
7.20 7.00
100
100 7.20 7.20
150
80
7.80 7.00
150
100 7.80 7.20
150
150 7.80 7.80
200
80
8.40 7.00
200
100 8.40 7.20
200
150 8.40 7.80
200
200 8.40 8.40
250
80
9.00 7.00
250
100 9.00 7.20
250
150 9.00 7.80
250
200 9.00 8.40
250
250 9.00 9.00
300
80
9.60 7.00
300
100 9.60 7.20
300
150 9.60 7.80
300
200 9.60 8.40
300
250 9.60 9.00
300
300 9.60 9.60
350
80 10.20 7.00
350
100 10.20 7.20
350
150 10.20 7.80
350
200 10.20 8.40
350
250 10.20 9.00
350
350 10.20 10.20
400
80 10.80 7.00
400
100 10.80 7.20
400
150 10.80 7.80
400
200 10.80 8.40
400
250 10.80 9.00
400
300 10.80 9.60
400
400 10.80 10.80
450
80 11.40 7.00
450
100 11.40 7.20
450
150 11.40 7.80
450
200 11.40 8.40
450
250 11.40 9.00
450
300 11.40 9.60
450
400 11.40 10.80
450
450 11.40 11.40
500
80 12.00 7.00
500
100 12.00 7.20
500
150 12.00 7.80
500
200 12.00 8.40
500
250 12.00 9.00
500
300 12.00 9.60
500
350 12.00 10.20
500
400 12.00 10.80
500
450 12.00 11.40
500
500 12.00 12.00
600
80 13.20 7.00
600
100 13.20 7.20
600
150 13.20 7.80
600
200 13.20 8.40
600
250 13.20 9.00
600
300 13.20 9.60
600
350 13.20 10.20
600
400 13.20 10.80
600
450 13.20 11.40
600
500 13.20 12.00
600
600 13.20 13.20
170
170
190
170
195
255
175
200
255
315
180
200
260
315
375
180
205
260
320
380
435
185
205
265
325
380
495
185
210
270
325
385
440
560
190
215
270
330
385
445
560
620
195
215
275
330
390
450
505
565
620
680
200
220
280
340
395
455
510
570
630
685
800
165
175
180
205
210
220
235
240
250
260
265
270
280
290
300
295
300
310
320
330
340
325
330
340
350
360
380
355
360
370
380
390
400
420
385
390
400
410
420
430
450
460
415
420
430
440
450
460
470
480
490
500
475
480
490
500
510
520
530
540
550
560
580
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.40
-2.45
-2.45
-2.45
-2.50
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.38
-2.40
-2.45
-2.50
-2.55
-2.65
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.75
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L&H
+ve
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
SOCKET FITTINGS
Double Socket Flanged Branch Tee

SIZE
Body
DN
80
100
100
150
150
150
200
200
200
200
250
250
250
250
250
300
300
300
300
300
300
350
350
350
350
350
350
400
400
400
400
400
400
400
450
450
450
450
450
450
450
500
500
500
500
500
500
500
500
500
500
600
600
600
600
600
600
600
600
600
600
600
Branch
dn
80
80
100
80
100
150
80
100
150
200
80
100
150
200
250
80
100
150
200
250
300
80
100
150
200
250
350
80
100
150
200
250
300
400
100
150
200
250
300
400
450
80
100
150
200
250
300
350
400
450
500
80
100
150
200
250
300
350
400
450
500
600
e1
7.00
7.20
7.20
7.80
7.80
7.80
8.40
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.00
7.20
7.80
8.40
9.00
9.60
7.00
7.20
7.80
8.40
9.00
10.20
7.00
7.20
7.80
8.40
9.00
9.60
10.80
7.20
7.80
8.40
9.00
9.60
10.80
11.40
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
170
170
190
170
195
255
175
200
255
315
180
200
260
315
375
180
205
260
320
380
435
185
205
265
325
380
495
185
210
270
325
385
440
560
215
270
330
385
445
560
620
195
215
275
330
390
450
505
565
620
680
200
220
280
340
395
455
510
570
630
685
800
165
175
180
205
210
220
235
240
250
260
265
270
280
290
300
295
300
310
320
330
340
325
330
340
350
360
380
355
360
370
380
390
400
420
390
400
410
420
430
450
460
415
420
430
440
450
460
470
480
490
500
475
480
490
500
510
520
530
540
550
560
580
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit

Tel: 01246 264 222
Fax: 01246 264 224
-ve
-2.38
-2.40
-2.40
-2.45
-2.45
-2.45
-2.50
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.38
-2.40
-2.45
-2.50
-2.55
-2.65
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.75
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L&H
+ve
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
-ve
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
DUCTILE IRON
FLANGE FITTINGS

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
165
180
220
260
350
400
450
500
550
600
700
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
Double Flanged Concentric Tapers

SIZE
Body
DN
100
200
200
200
250
250
250
250
300
300
300
300
300
350
350
350
350
350
350
400
400
400
400
400
400
450
450
450
450
450
450
450
500
500
500
500
500
500
500
600
600
600
600
600
600
600
Branch
dn
80
80
100
150
80
100
150
200
80
100
150
200
250
80
100
150
200
250
300
100
150
200
250
300
350
100
150
200
250
300
350
400
100
150
200
250
300
350
400
200
250
300
350
400
450
500
e1
e2
7.20
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.00
7.20
7.80
8.40
9.00
9.60
7.20
7.80
8.40
9.00
9.60
10.20
7.20
7.80
8.40
9.00
9.60
10.20
10.80
7.20
7.80
8.40
9.00
9.60
10.20
10.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
200
339
298
300
448
408
300
300
556
515
409
305
300
661
621
515
410
309
300
723
616
513
411
307
300
828
721
618
515
412
306
300
934
828
724
622
519
414
600
940
838
735
630
529
425
600
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.40
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
L
+ve
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
FLANGE FITTINGS
Double Flanged 90 Duckfoot Bend

DN SIZE
80
100
150
200
250
300
350
400
450
500
600
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
165
180
220
260
350
400
450
500
550
600
700
110
125
160
190
225
255
290
320
355
385
450
180
200
250
300
350
400
450
500
550
600
700
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L
+ve
10
10
10
10
10
10
10
10
10
10
10
Tolerance
+ve
3.8
3.8
3.8
3.9
4.0
4.0
4.1
4.2
4.3
4.4
4.6
4.7
-ve
-3.8
-3.8
-3.8
-3.9
-4.0
-4.0
-4.1
-4.2
-4.3
-4.4
-4.6
-4.7
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
All Flanged Radial Tee

Nominal Size
Body
Branch
DN
DN
mm
mm
80
80
100
100
150
150
200
200
250
250
300
300
350
350
400
400
450
450
500
500
600
600
r
approx
mm
545
580
670
760
900
1000
1100
1200
1300
1400
1600
mm
165
180
220
260
350
400
450
500
550
600
700
mm
380
400
450
500
550
600
650
700
750
800
900
mm
330
340
385
430
475
515
560
406
450
490
780
Reducing Flange PN 16
DN
80
100
150
200
250
300
350
400
450
500
600
700
D
200
220
285
340
400
455
520
580
640
715
840
910
Tolerance
+ve
4.5
4.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
7.5
-ve
-4.5
-4.5
-5.5
-5.5
-2.5
-2.5
-6.5
-6.5
-6.5
-6.5
-6.5
-7.5
g
132
156
211
266
319
370
429
480
548
609
720
794
Tolerance
+ve
4.0
4.0
4.5
5.5
5.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
-ve
-4.0
-4.0
-4.0
-4.5
-4.5
-4.5
-4.5
-4.5
-4.5
-5.0
-5.0
-5.0

Tel: 01246 264 222
Fax: 01246 264 224
a=
19.0
19.0
19.0
20.0
22.0
24.5
26.5
28.0
30.0
31.5
36.0
39.5
b
16.0
16.0
16.0
17.0
19.0
20.5
22.5
24.0
26.0
27.5
31.0
34.5
c
3
3
3
3
3
4
4
4
4
4
5
5
Tolerance
+ve
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.0
2.5
2.5
-ve
-2.0
-2.0
-2.0
-2.0
-2.0
-3.0
-3.0
-3.0
-3.0
-3.0
-4.0
-4.0
s1
15.0
15.0
15.0
16.0
17.5
19.5
21.0
22.5
24.0
25.0
29.0
27.5
pcd
160
180
240
295
355
410
470
525
585
650
770
840
Holes
No.
8
8
8
12
12
12
16
16
20
20
20
24
Dia d
19
19
23
23
28
28
28
31
31
34
37
37
DUCTILE IRON
FLANGE FITTINGS
All Flanged Tee

SIZE
Body
DN
80
100
100
150
150
150
200
200
200
200
250
250
250
250
250
300
300
300
300
300
300
350
350
350
350
350
350
350
400
400
400
400
400
400
400
450
450
450
450
450
450
450
450
500
500
500
500
500
500
500
500
500
600
600
600
600
600
600
600
600
600
600
600
Branch
dn
80
80
100
80
100
150
80
100
150
200
80
100
150
200
250
80
100
150
200
250
300
80
100
150
200
250
300
350
80
100
150
200
250
300
400
100
150
200
250
300
350
400
450
80
100
150
200
250
300
350
400
500
80
100
150
200
250
300
350
400
450
500
600
e1
7.00
7.20
7.20
7.80
7.80
7.80
8.40
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.00
7.20
7.80
8.40
9.00
9.60
7.00
7.20
7.80
8.40
9.00
9.60
10.20
7.00
7.20
7.80
8.40
9.00
9.60
10.80
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
12.00
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
330
360
360
440
440
440
520
520
520
520
700
700
700
700
700
800
800
800
800
800
800
850
850
850
850
850
850
850
900
900
900
900
900
900
900
950
950
950
950
950
950
950
950
1000
1000
1000
1000
1000
1000
1000
1000
1000
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
165
175
180
205
210
220
235
240
250
260
265
275
300
325
350
290
300
325
350
375
400
325
325
325
325
325
425
425
350
350
350
350
350
450
450
375
375
375
375
475
475
475
475
400
400
400
400
400
500
500
500
500
450
450
450
450
450
550
550
550
550
550
550
TOLERANCE
e
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.40
-2.45
-2.45
-2.45
-2.50
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e1
+ve
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.80
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L&H
+ve
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
-ve
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
FLANGE FITTINGS
All Flanged Y Pipe

Nominal
Size (DN)
mm
80
100
150
200
250
300
350
400
450
500
600
mm
165
180
220
260
350
400
450
500
550
600
700
Flanged Bellmouth
Nominal
Size (DN)
mm
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
mm
135
140
155
170
190
210
225
245
260
280
300
340
380
420
440
mm
160
185
245
310
340
435
495
560
620
685
810
945
1055
1165
1290
mm
80
85
95
110
120
135
145
160
170
185
210
225
270
255
240
mm
100
106
119
137
150
169
181
200
212
231
262
281
300
319
337
All Flanged Level Invert Tees

Nominal Size
Body
Branch
DN
DN
mm
mm

Tel: 01246 264 222
Fax: 01246 264 224
100
150
200
200
250
250
300
300
300
350
350
350
400
400
400
400
450
450
450
450
500
500
500
500
600
600
600
600
700
700
800
800
900
900
1000
1000
80
80
80
100
80
100
80
100
150
80
100
150
80
100
150
200
80
100
150
200
80
100
150
200
80
100
150
200
150
200
150
200
150
200
150
200
e1
e2
mm
mm
mm
mm
8.4
9.1
9.8
9.8
10.5
10.5
11.2
11.2
11.2
11.9
11.9
11.9
12.6
12.6
12.6
12.6
13.3
13.3
13.3
13.3
14.0
14.0
14.0
14.0
15.4
15.4
15.4
15.4
16.8
16.8
18.2
18.2
19.6
19.6
21.0
21.0
8.1
8.1
8.1
8.4
8.1
8.4
8.1
8.4
9.1
8.1
8.4
9.1
8.1
8.4
9.1
9.8
8.1
8.4
9.1
9.8
8.1
8.4
9.1
9.8
8.1
8.4
9.1
9.8
9.1
9.8
9.1
9.8
9.1
9.8
9.1
9.8
360
440
520
520
700
700
800
800
800
850
850
850
900
900
900
900
950
950
950
950
1000
1000
1000
1000
1100
1100
1100
1100
600
650
670
690
720
730
770
770
195
220
250
250
275
275
305
305
305
340
340
340
365
365
365
365
380
380
380
380
400
400
400
400
435
435
450
450
500
500
540
540
580
580
630
630
DUCTILE IRON
FLANGE FITTINGS
All Flanged Cross

SIZE
Body
DN
80
100
100
150
150
150
200
200
200
200
250
250
250
250
250
300
300
300
300
300
300
350
350
350
350
350
350
350
400
400
400
400
400
400
400
450
450
450
450
450
450
450
450
500
500
500
500
500
500
500
500
500
600
600
600
600
600
600
600
600
600
600
600
Branch
dn
80
80
100
80
100
150
80
100
150
200
80
100
150
200
250
80
100
150
200
250
300
80
100
150
200
250
300
350
80
100
150
200
250
300
400
100
150
200
250
300
350
400
450
80
100
150
200
250
300
350
400
500
80
100
150
200
250
300
350
400
450
500
600
e1
e2
7.00
7.20
7.20
7.80
7.80
7.80
8.40
8.40
8.40
8.40
9.00
9.00
9.00
9.00
9.00
9.60
9.60
9.60
9.60
9.60
9.60
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.80
10.80
10.80
10.80
10.80
10.80
10.80
11.40
11.40
11.40
11.40
11.40
11.40
11.40
11.40
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
13.20
7.00
7.00
7.20
7.00
7.20
7.80
7.00
7.20
7.80
8.40
7.00
7.20
7.80
8.40
9.00
7.00
7.20
7.80
8.40
9.00
9.60
7.00
7.20
7.80
8.40
9.00
9.60
10.20
7.00
7.20
7.80
8.40
9.00
9.60
10.80
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
12.00
7.00
7.20
7.80
8.40
9.00
9.60
10.20
10.80
11.40
12.00
13.20
330
360
360
440
440
440
520
520
520
520
700
700
700
700
700
800
800
800
800
800
800
850
850
850
850
850
850
850
900
900
900
900
900
900
900
950
950
950
950
950
950
950
950
1000
1000
1000
1000
1000
1000
1000
1000
1000
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
165
175
180
205
210
220
235
240
250
260
265
275
300
325
350
290
300
325
350
375
400
325
325
325
325
325
425
425
350
350
350
350
350
450
450
375
375
375
375
475
475
475
475
400
400
400
400
400
500
500
500
500
450
450
450
450
450
550
550
550
550
550
550
TOLERe1
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.40
-2.40
-2.45
-2.45
-2.45
-2.50
-2.50
-2.50
-2.50
-2.55
-2.55
-2.55
-2.55
-2.55
-2.60
-2.60
-2.60
-2.60
-2.60
-2.60
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.65
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.70
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.75
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.80
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
-2.90
e2
+ve
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
No Limit
-ve
-2.38
-2.38
-2.40
-2.38
-2.40
-2.45
-2.38
-2.40
-2.45
-2.50
-2.38
-2.40
-2.45
-2.50
-2.55
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.70
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.80
-2.38
-2.40
-2.45
-2.50
-2.55
-2.60
-2.65
-2.70
-2.75
-2.80
-2.90
L&B
+ve
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
-ve
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25

Tel: 01246 264 222
Fax: 01246 264 224
DUCTILE IRON
FLANGE FITTINGS
Blank Flanges Type PN16

DN
80
100
150
200
250
300
350
400
450
500
600
700
Tolerance
D
200
220
285
340
400
455
520
580
640
715
840
910
+ve
4.5
4.5
5.5
5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
7.5
-ve
-4.5
-4.5
-5.5
-5.5
-2.5
-2.5
-6.5
-6.5
-6.5
-6.5
-6.5
-7.5
Tolerance
+ve
3.8
3.8
3.8
3.9
4.0
4.0
4.1
4.2
4.3
4.4
4.6
4.7
b
16.0
16.0
16.0
17.0
19.0
20.5
22.5
24.0
26.0
27.5
31.0
34.5
All Flanged 45 Angle Branch

Nominal Size
Body
Branch
DN
DN
mm
mm
80
80
100
100
150
150
200
200
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
800
800
900
900
1000
1000
Type
e1 & e2
mm
N
N
N
N
N
N
N
M
M
M
M
M
M
M
M
mm
8.1
8.4
9.1
9.8
10.5
11.2
11.9
12.6
13.3
14.0
15.4
16.8
18.2
19.6
21.0
mm
500
540
640
735
830
930
880
970
1060
1140
1310
1550
1700
1850
2050
mm
375
405
480
560
640
715
790
870
950
1025
1180
1430
1570
1700
1900

Tel: 01246 264 222
Fax: 01246 264 224
-ve
-3.8
-3.8
-3.8
-3.9
-4.0
-4.0
-4.1
-4.2
-4.3
-4.4
-4.6
-4.7
f
3
3
3
3
3
4
4
4
4
4
5
5
Tolerance
+ve
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.0
2.5
2.5
-ve
-2.0
-2.0
-2.0
-2.0
-2.0
-3.0
-3.0
-3.0
-3.0
-3.0
-4.0
-4.0
pcd C
160
180
240
295
355
410
470
525
585
650
770
840
Holes
No.
8
8
8
12
12
12
16
16
20
20
20
24
Dia d
19
19
23
23
28
28
28
31
31
34
37
37
NOTES

Tel: 01246 264 222
Fax: 01246 264 224
INTERNAL
PROTECTION
Electrosteel pipes may be supplied with a number of different

types of coatings and linings depending upon the proposed
application.
Lining Thickness: The normal lining

thickness and the minimum permissible
values are given in the table below:
Thickness mm
DN
mm
Normal Value Tolerance
100 - 300
350 - 600
700 - 1000
3.5
5.0
6.0
-1.5
-2.0
-2.5
Cement Mortar Linings

Pipes are generally supplied with a centrifugally applied cement
mortar lining. This lining creates an alkaline environment at
the internal metal surface and protects the pipe from corrosion
and tuberculation.
Electrosteel offers an Ordinary Portland Cement (OPC) for
use with drinking water applications and this may be further
enhanced by the application of a seal coat of either epoxy (in
accordance with UK Drinking Water Regulation 31) or bitumen.
In sewer applications a High Alumina Cement (HAC) is applied
On contraction of the lining, the formation

of cracks cannot be avoided. These cracks,
together with other isolated cracks which
may develop during transportation, are
acceptable in the standard specifications
up to a width of 0.8 mm. These cracks
heal up when the pipe surface comes into
contact with water.
to allow for operating conditions ranging from pH4 to pH12.
Advantages of Cement Mortar Lining (CML)

Centrifugally applied CML provides a higher Hazen Williams C
value of 140 compared to 100 for bare metallic pipes.
Reduces frictional head loss and pumping cost.
CML passivates the pipe wall against corrosion through the
alkaline reaction of cement.
CML prevents pitting and tuberculation of pipes and stops the
production of red water.
CML helps to maintain the same flow area and coefficient of
friction over a long period of time.

Tel: 01246 264 222
Fax: 01246 264 224
EXTERNAL
PROTECTION
Electrosteel offers customers a choice of external protection

systems to suit the ground conditions that apply.
Zinc
The use of an active external coating of Zinc together with a top coat of bitumen
or a synthetic resin greatly enhances the resistance of the pipe to corrosive attack.
This proven protection system works in 2 stages:
Undamaged, the zinc provides a barrier protection layer adhering tightly to the
barrel.
If an area of zinc is damaged during installation neighbouring zinc cathodically
protects the exposed iron until a healing layer of zinc has migrated over the
damaged area.
Zinc coatings are available on customer request in either 130 gm/m, 200 gm/m or
400 gm/m
Zinc Aluminium Alloy/Pseudo Alloy

The use of a combined zinc and aluminium protective layer is the latest development
in the external protection of pipes. The introduction of an alloy type coating
containing a mix of zinc and aluminium has the impact of improving the protection
provided by reducing the rate at which the zinc is sacrificed. Whilst still allowing
the sacrificial galvanic healing process to take place, a more stable protective layer
is created. The use of this type of coating eliminates the need to externally wrap
the pipe in a certain of ground conditions.
Tape Wrapping
In highly aggressive soil conditions, additional external protection in the form
Epoxy Finishing Layer

All Electrofresh Plus and sewer pipes are
finished with a tough yet porous epoxy coating.
The coating is applied at an optimal thickness
which provides durability and robustness but
also allows the galvanic action of the zinc/
zinc aluminium to continue.
of a spirally applied anti-corrosion mastic tape may be required. This can either
be applied at our works prior to despatch or, if the facility exists, it may be site
applied.
The tape wrap provides high electrical resistance and excellent corrosion protection
in highly aggressive environments.
The pipe is wrapped from just behind the socket to just prior to the spigot insertion
marks. Wrapping can be provided with either a 25mm or 55% overlap.

Tel: 01246 264 222
Fax: 01246 264 224
EXTERNAL
PROTECTION
Epoxy Coated Fittings 80-1000mm

All ductile iron fittings in the sizes DN80-1000 are supplied
with an epoxy coating conforming to BS EN 14901.
Potable water fittings are coated internally and externally
with blue epoxy. The blue epoxy is approved to BS 6920.
Coated products up to and including DN600 are also approved
by the Secretary of State under Regulation 31 of the Water
Supply (Water Quality) Regulations 2000.
Compatibility with Pipe Systems

Epoxy coated fittings are designed to form a complete system
with Electrosteel pipes. The tough epoxy is able to cope with
aggressive soil conditions without the need for additional
protection. Epoxy coated fittings are therefore suitable for
Advantages of
Fusion Bonded Epoxy
Coating (FBE)
Gives high gloss and smooth coatings with
excellent adhesion.
Difficult shapes can be coated evenly.
Provides enhanced corrosion resistance
properties.
A choice of blue or red colours for water or
sewage applications is available.
Film thickness between 100 250 micron,
can be specified as required.
High film thickness (>250 micron) can also
be applied as per required.

Tel: 01246 264 222
Fax: 01246 264 224
use in conjunction with any pipe coating system offered by

Electrosteel.
Fusion Bonded Epoxy Coated Fittings

Ductile iron fittings with fusion bonded epoxy coating/
lining is an effective barrier coating solution. A state of
the art automated facility has been created to coat fittings
with powdered epoxy. This inert coating colour, coded blue
for potable water or red for sewage, is suitable for most soil
conditions.
NOTES

Tel: 01246 264 222
Fax: 01246 264 224
RECOMMENDED PROTECTION FOR
BURIED DUCTILE PIPES
Ductile Iron Pipes for Sewage or Potable Water

Pipe/Fittings for Potable Water
Electrofresh Plus
80-800mm
Pipe coated with
400g/m2 ZnAl
pseudo alloy
finished with blue
epoxy coating
Potable Water
Fittings
Blue fusion
bonded epoxy
coating
Ground Conditions
mm
Natural soils with resistivity above
2500 ohm-cm
Natural soils with resistivity between
1500 and 2500 ohm-cm
Pipe/Fittings for Sewage

Electrosteel Sewage
Pipe 80-900mm
Sewage Fittings
Pipe coated with

400g/m2 ZnAl
pseudo alloy
finished with red
epoxy coating
Red fusion
bonded epoxy
coating
*Red epoxy
coated pipe
+tape wrap
(25mm overlap)
*Red epoxy
coated fittings
+tape wrap
(25mm overlap)
*Red epoxy
coated pipe
+tape wrap
(55% overlap)
*Red epoxy
coated fittings
+tape wrap
(55% overlap)
Range of Application
Natural soils with resistivity less than

1500 ohm-cm with no water table
Natural soils with resistivity between
750 and 1500 ohm-cm with water table
Natural soils with resistivity below 750
ohm-cm
*Blue epoxy
coated pipe
+tape wrap
(25mm overlap)
*Blue epoxy
coated fittings
+tape wrap
(25mm overlap)
Natural soils containing coal, ironstone,

shale or peat
Natural soils with a pH less than 5
Made ground with light chemical
contamination eg. refuse sites,
farmyard waste.
Stray electric currents, eg. close
proximity to cathodically protected
pipelines, DC traction systems
*Blue epoxy
coated pipe
+tape wrap
(55% overlap)
*Blue epoxy
coated fittings
+tape wrap
(55% overlap)
* Contact Electrosteel UK for exact tape

wrap requirement

Tel: 01246 264 222
Fax: 01246 264 224
Made ground containing clinker, bricks,

flints or other materials likely to cause
mechanical damage
Made ground with heavy chemical
contamination, e.g. disused gas plants,
industrial sites, mines, chemical plants
Acidic peaty soils, salty marshes, tidal
waters, e.g. estuaries, shorelines
* Contact Electrosteel UK for exact tape

wrap requirement
NOTES

Tel: 01246 264 222
Fax: 01246 264 224
STEEL
FABRICATIONS
At a time when manufacture of Ductile Iron pipes and fittings

takes place outside of the UK Electrosteel Castings (UK) Ltd
recognise the need to provide a comprehensive Pipework
package to our customers that enable an alternative
solution to be offered in instances of where only short lead
times are available.
Equally we recognise that in certain applications a Steel
Fabricated pipework solution may offer greater flexibility for
example where space may be tight or special configurations
are required.
Our
extensive and quality focussed Steel fabrication
facilities at Chesterfield enable us to manufacture pipe and

fittings specials from 50mm upto 2000mm. Examples of
fittings include:
Flanged Pipes
Bends
Tees
Crosses
Reducers (Concentric and Eccentric)
Bellmouths
Y Pipes
Hatchboxes
Manifolds

Tel: 01246 264 222
Fax: 01246 264 224
STEEL
FABRICATIONS
Capability
Our extensive Steel Fabrication facilities at Chesterfield enable
us to manufacture a wide range of items including pipes and
fittings from 50mm upto 2500mm.. Examples of pipeline
products manufactured include; (then include the list however
the Flanged pipe is just a product not a heading). At the end
of the list it continues as follows: However with the flexibility
that fabricating steel provides we are able to manufacture items
to suit any site dimensions or customer requirement.
Welding Standards
Products are fabricated in accordance with BS 534, with welding
procedures in accordance with BS EN 288 pt3 and welder
approval to BS EN 287 pt1.
Product Testing
All fabricated pipeline products are hydrostatically tested to
the relevant test pressure and dye penetrant crack tested to BS
6443 ; 1984 as standard.
Coatings
In addition we provide a range of fully approved coatings that
meet all major standards including DWI Regulation 31. These
include Fusion Bonded Epoxy, Scotchkote 206N and Rilsan and
wherever required full test and approvals certificates are available
and can be supplied.

Tel: 01246 264 222
Fax: 01246 264 224
QUALITY
CERTIFICATION
Electrosteel Castings Ltd. (ECL) supplies ductile iron pipes & fittings to
QUALITY POLICY
Electrosteel is committed to providing
goods and services which meet its
a large international customer base. Quality consciousness supported

by stringent control is a hallmark of Electrosteels manufacturing
process. The quality system is assessed and approved by agencies of
international reputation and quality approvals have been received
from various national and international bodies.
customers expectations and needs.

The aim is to achieve 'Quality - right the
first time'
Electrosteel is committed to complying
with the requirements of its quality
management system.
Electrosteel seeks to continuously
improve the effectiveness of its quality
ECL is a forward thinking company committed to the continuous

development of ductile iron pipeline systems. The information
contained in the ECL brochure pages provides guidance as to how
ductile iron is manufactured and how it may be used. Conditions and
standards will vary from country to country and we would recommend
that you contact your regional office should you require help and
advice.
management system through teamwork,

training and motivation.
Electrosteel shall formulate quality
objectives for all functions and involve
employees in the fulfilment of these
objectives.
The quality policy and quality objectives
CERTIFICATE NO: FM 45346 FM 58775

BS EN ISO 9001 : 1994 BY BRITISH
will be continuously reviewed to ensure
STANDARDS INSTITUTION
they are fit for purpose.
IRQS A DEPARTMENT OF
RvC ACCREDITED BY THE
THE INDIAN REGISTER OF
DUTCH COUNCIL FOR
SHIPPING ISO 9001
ACCREDITATION ISO 9001
Marque de certification
I N T E R N AT I O N AL
KITEMARK

Tel: 01246 264 222
Fax: 01246 264 224
Institute of Water Officers
Malaysian Mark
South Korean Mark
German Mark
CONTACT
DETAILS

(Formerly Chesterfield Ductile Group)
Ambrose Yard
Broombank Trading Estate
Broombank Road
Off Carrwood Road
Chesterfield
Derbyshire
S41 9QJ
Tel: 01246 264 222
Fax: 01246 264 224
Web: www.electrosteel.co.uk
Head Office
Electrosteel Castings Limited
19, Camac Street, GK Tower
Kolkata - 700 017, India
Phone: +91-33-2283-9990
+01-33-2289-4338
Fax:
Website: www.electrosteel.com
OUR VISION
We will aim to achieve strong consistent
year on year organic growth in our turnover
and profitability through investment in our
people, our customers, and our systems
such that we meet the expectations of our
Customers in Service and Quality.
We will demand the highest ethical standards
from all associated with the Company and
our success will not be at the expense of our
integrity.
We shall respect our employees, provide them
with a safe working environment and treat
them with the importance that such a key
resource demands.
We will respect our customers and their
needs and will work with them constructively
wherever we can to achieve continuous
improvement.
We will respect our environment, recognise
our place within it and will remain committed
to reducing our impact upon it.
European Offices
Electrosteel SA
Zone Industrielle Nord
9, Rue Galilee
13200 Arles
France
Tel: +33(0) 4 90 96 81 30
Fax: +33(0) 4 90 96 81 31
Email: contact@electrosteel.fr
Electrosteel SA Sucursal en Espana
Edificio Forum
Ctra.de Sant Cugat a Rubi 40
08190 Sant Cugat
Barcelona
Spain
Tel: +34 93 583 05 22
Fax: +34 93 589 70 93
Email: jlyu@electrosteel.es

Tel: 01246 264 222
Fax: 01246 264 224

Electrosteel UK Brochure

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Electrosteel UK Brochure

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Ductile Iron Pipes & Fittings

Electrosteels modern facilities produce

process, emphasis has been placed

Electrosteel Castings (UK) Ltd.

DUCTILE IRON PIPE

Why ductile iron?

Ductile Iron Pipe

Min. 420 MPa

Elongation (min) at break

Coefficient of thermal e xpansion 11x10-6 per oC

Max. 230 BHN

Over 200 MPa (appx.)

Bursting strength (min)

Factor of safety against bursting is 8 to 10.

Electrosteel Castings (UK) Ltd.

Suitable for above and below ground applications

QUALITY CHECKS AT EVERY

Strict selection of raw materials is an indispensable requirement to produce

Electrosteel Castings (UK) Ltd.

Electrosteel Castings (UK) Ltd.

Electrosteel is committed to providing

Electrosteel is committed to complying

Certificate of approval from Indian Register Quality Systems an accredited

Electrosteel shall formulate quality

objectives for all functions and involve

management system is in accordance with the requirements of ISO 9001:2000.

employees in the fulfilment of these

RvC ACCREDITED BY THE DUTCH

they are fit for purpose.

Licensed to use KITEMARK

for our products.

ECL is also a member of the IWO

Electrosteel Castings (UK) Ltd.

Electrosteel produces pipes and fittings in the range DN80mm

Electrosteel Castings (UK) Ltd.

DUCTILE IRON PIPE

Electrofresh Plus (EN545)

Sewer pipe (EN598)

Piling applications for ground

Electrosteel Castings (UK) Ltd.

Electrosteel ductile iron pipes and fittings

Socket and spigot push-fit joints

Anchored joint options available where thrust blocks cannot be installed

ARE TYPE TESTED

Comprehensive range of fittings ensures a complete system

The recommended Type Tests as per BS EN

Electrosteel Castings (UK) Ltd.

Cement Mortar Lined weight (kg)

The sockets should point uphill when the

The spigot should be inserted into the

Step 2 : Hold the gasket as shown and place

inside the socket.

Never use petroleum based lubricants

against displacement as recommended in

Step 3 : Apply a thin film of lubricant to the

the laying specification.

Note: Please follow the health and safety guidance

Spigots should be inserted into the

including DN600 and 120mm for pipe sizes DN700

All fittings should be suitably anchored

ensure proper jointing.

The joint deflection should not be more

Step 4 : Apply lubricant on the spigot. Please