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X.-L. Zhao
a
, S.-Q. Li
a,
, G.-Q. Liu
a
, Q. Yao
a
, J.-S. Marshall
b
a
Key Laboratory for Thermal Science and Power Engineering of the Ministry of Education,
Department of Thermal Engineering, Tsinghua University, Beijing, 100084, China
b
School of Engineering, The University of Vermont, Burlington, VT 05405, USA
Available online 4 December 2007
Abstract
A Discrete Element Method (DEM) is used together with the continuum model of turbulent fluids to simulate the periodic spouting of granular
solids in a two-dimensional spouted bed. The bed is contained in a rectangular column of 152 mm width and 15 mm depth with a tapered base.
Glass beads with a diameter of 2 mm are used as bed material. Simulations using the DEM together with a low Reynolds number k turbulence
model for the fluid phase yield predictions of the unstable spout regime, characterized as a periodic upward-moving particle jet. The simulation
results compare well to experimental data obtained using a particle image velocimetry (PIV) technique, including fluid flow fields, time-averaged
particle velocity profiles, and spout shape. Finally, DEM predictions for distribution of drag and net force on the particles, particle concentration
fields, gas velocity and turbulence field are discussed.
2007 Elsevier B.V. All rights reserved.
Keywords: Spouted bed; Particle flow pattern; Discrete Element Method; Particle image velocimetry; Fluidization
1. Introduction
Spouted beds are widely used in physical and chemical
applications such as drying, coating, granulation, combustion,
gasification, chemical vapor deposition, etc., in order to provide
efficient mixing rate and high gassolid contact area for coarse,
irregular granular materials [15]. Different from conventional
fluidized beds, the granular phase in spouted beds is agitated by
the gases through a single nozzle, which causes the flow pattern
of particles in spouted beds to be more regular than that in
fluidized beds. Specifically, the particle flow in spouted beds
consists of two distinct regions: a dilute phase core of upward
gassolid flow called the spout, and a surrounding region of
downward quasi-static granular flow called the annulus. From
the point of view of technological need, fundamental studies of
flow pattern of granular solids are of great importance in de-
signing spouted beds for optimal mixing. In addition, better
understanding of the dynamics of spouted beds agitated by a
single nozzle is crucial as a first step toward understanding the
more complex, inhomogeneous convection of particles in multi-
nozzle bubbling beds [6].
The Discrete Element Method (DEM), which can resolve
particle flow behaviors at an individual particle level, has been
widely used for studying granular-fluid flow in fluidized-bed
systems [712]. However, DEM simulations have not been as
successful for simulating the behavior of spouted beds [1317].
Takeuchi et al. [14] report that a primary difficulty is that two-
dimensional DEM simulation has serious problems establishing
stable spouting regardless of adjustments of parameters such as
particle diameter, gas velocity and nozzle-to-bed size ratio, etc. In
fact, our earlier experimental results demonstrated that the
spouting of two-dimensional spouted beds (2DSB) is inherently
not stable, but has a periodicity of approximately 6.4 Hz [18]. The
existing DEM work of spouted beds was mainly focused on 3-D
cylindrical beds, for which unstable problems can be avoided
[1315]. An additional difficulty is that single-point optical
probes were previously used in the measurement of solid flow in
3-D beds, which are not able to effectively validate DEM results
over the whole flow field, particularly in unsteady flows. The
current work uses a two-dimensional spouted bed together with a
whole-field velocity measurement approach (PIV) in order to
permit direct visual observation of the bed behavior.
Another difficulty with previous spouted bed computational
studies was to do with modeling of turbulence within the fluid
phase. In particular, it is necessary to utilize an appropriate
Available online at www.sciencedirect.com
Powder Technology 184 (2008) 205213
www.elsevier.com/locate/powtec
Corresponding author.
E-mail address: lishuiqing@mail.tsinghua.edu.cn (S.-Q. Li).
0032-5910/$ - see front matter 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.powtec.2007.11.044
turbulence model to predict the central jet that penetrates the bed
materials. Nearly all existing DEMwork for spouted beds ignored
the effects of fluid turbulence, which leads to difficulties in
modeling the spoutannulus interface. Such problems did not
become serious in the DEM simulation of the spouted bed with a
draft tube to separate spout and annulus regions [16,19] and even
the simulations of more disordered granular flowin fluidized beds
with dozens of nozzles [12]. Since spouted beds have two distinct
flow regions the dilute spout and the dense annulus the effect
of turbulence on the spout and annulus is complex and influences
the selection of turbulence model.
In this paper, we first present a DEM simulation on the
incoherent spouting of granular solids in a 2DSB, in which a low
Reynolds number k turbulence model is used for the
continuumfluid dynamic (CFD) simulation and a rolling friction
is considered for simulation of particle interactions. In a parallel
experimental investigation, the particle image velocimetry (PIV)
method is used to determine particle velocity distributions from
digital images of the whole bed flow field. The results of the
experimental study are used to validate the simulation results.
2. Numerical models
2.1. DEM of particle motions
We consider a bulk of particles labeled 1, 2, 3,, n, contained
in a spouted bed. The translational and rotational motions of
particle i are governed by the linear and angular momentum
equations,
m
i
d
v
i
dt
j
F
n;ij
F
t;ij
_ _
m
i
F
f ;i
1
I
i
d
i
dt
j
r
i
F
t;ij
M
ij
_ _
2
in which v
i
,
i
, I
i
and F
f,i
are the linear velocity vector, angular
velocity vector, moment of inertia, and drag force of particle i,
respectively, and F
n,ij
, F
t,ij
and M
ij
are normal contact force,
tangential contact force and rolling resistance torque of particle
i with a neighbor particle j that is in contact with particle i. The
normal and tangential contact forces are given by, respectively,
F
n;ij
k
n;ij
v
ij
n
ij
_ _ _
n
ij
3
F
t;ij
min k
t;ij
v
ij
s
ij
_ _
; j
F
n;ij
j
_ _
s
ij
4
where n and s are normal and tangential unit vectors, respectively,
and
n
and
t
are particle displacements in the normal and
tangential directions. The parameter k is the spring stiffness, and
is the coefficient of particle dissipation.
The drag force on particle i can be written as
F
f ;i
1
v
p
_ _
jp
_ _
V
p
; 5
where u
d
2
p
1:75
f
1
d
p
j
v
p
j when V0:8
3
4
C
D
f
1
d
p
j
v
p
j
1:65
when N 0:8
:
_
_
6
Here, C
D
is the drag coefficient for a single unhindered particle
evaluated using
C
D
24 1 0:15Re
0:687
_ _
=Re when Re b 1000
0:44 when Re N 1000
_
7
and the particle Reynolds number, Re, is defined as Re=
f
| u
p
|d
p
/
f
.
In Eq. (2), the role of rolling friction is especially considered
in this work. The relative rotation between contacting particles
or between a particle and a wall in contact will produce a rolling
resistance due to the resulting elastic hysteresis loss, related to
the time-dependent particle deformation [20,21]. Since the
particles undergo an internal circulating flow in spouted beds,
they can acquire great rolling velocity, and therefore the rolling
resistance can also become correspondingly large. The rolling
resistance expression proposed by Brilliantov and Poeschel [22]
is used here, given by
M
ij
r
r
i
i
j
F
n;ij
j: 8
The expression (8) is used up to a maximum value for the
rolling torque magnitude, given by
jM
i
j j
j
M
ij
jVI
i
i
=t: 9
The main parameters of DEM simulation are presented in
Table 1.
Table 1
Parameters for particle and fluid simulation
k (kg/s
2
) 800
(kg/s) 0.0042
n
400
e 0.9
0.3
r
0.03
Time step (s) 1.010
6
C
0.09
C
1
1.44
C
2
1.92
k
1.0
1.3
f
exp
2:5
1Ret =50
_ _
f
1
1
f
2
1.00.3exp(Re
t
2
)
206 X.-L. Zhao et al. / Powder Technology 184 (2008) 205213
2.2. Continuum equations of fluid motion
The continuity and momentum equations for the gas phase
are given by
t
f
_ _
x
i
f
u
j
_ _
0 10
f
u
i
_ _
t
x
j
f
u
i
u
j
_ _
x
j
f
t
_ _
u
i
x
j
u
j
x
j
_ _ _ _
p
x
i
f
d
f
g
11
where ,
f
,
f
,
t
and f
d
are local voidage, gas density, gas
viscosity, turbulence viscosity, and fluid drag force, respectively.
Since the gas turbulence mechanisms in the annulus and the
spout have significant differences, the turbulence model
selected here should cover the two distinct regions of spouted
beds. A suitable model appears to be the low Reynolds number
k turbulence model derived by Jones and Lander [23], for
which the governing equations for the turbulence parameters is
given by
f
k
_ _
t
x
j
f
ku
j
_ _
x
j
f
t
k
_ _
k
x
j
_ _
f
G
k
t
12
f
t
_ _
t
x
j
t
u
j
_ _
x
j
f
t
_ _
t
x
j
_ _
t
k
C
1
f
1
f
G
k
C
2
f
2
t
_ _
13
where k and
t
are turbulence kinetic energy and dissipation
rate, respectively. The source term G
k
and turbulence viscosity
t
are the given by
G
k
t
q
f
2
u
x
_ _
2
v
y
_ _
2
_ _
u
y
v
x
_ _
2
_ _
14
t
C
f
k
2
=
t
; 15
where f
1
, f
2
, f
k
c
i1
i
p
6
d
3
p
_ _
V
16
where V(= xyd
p
) is the volume of the cell, and
i
is the
volume percentage of particle i occupied by the local cell.
Xu and Yu [9] emphasized that the coupling between the
continuum fluid model and the particle DEM must satisfy
Newton's third law. Therefore, the drag force of gases on
particles should be calculated using the drag forces of the
particles in the cell by the expression
f
d
k
c
i1
i
F
i;f
V
: 17
3. Experimental
3.1. Set-up and conditions
The experiments are performed using the same conditions as
used for the DEM simulation, using a pseudo-2D spouted bed.
A schematic overview of the 2DSB is given in Fig. 1. The depth
of 2DSB is only 15 mm, which is 1/10 of the width (152 mm) to
ensure particle pattern with little change along the depth
[18,25]. The bed depth is assumed to be sufficiently small to
display pseudo-2D behavior, which is essential for using PIV
technology as a whole-field measuring technique and to validate
the two-dimensional DEM. In addition, wall effects are
negligible since the bed depth is about 7.5 times of particle
diameter, which exceeds the critical value of 5 in literature [33].
The bed is composed of glass beads with a diameter of 2.03 mm
and a density of 2.3810
3
kg/m
3
. The experiments and
simulations are conducted at static height H
c
of 100 mm,
superficial gas velocity U
g
of 1.58 m/s (for a minimum spouting
velocity U
ms
=0.91 m/s).
3.2. Particle image velocimetry
A full plane glass is attached to the front open surface of the
bed as the transparent window for observation and photograph-
ing. Images of solid flows in 2DSB were recorded using a high-
speed camera (Photron, FASTCAM Super 10 K). The camera
provides 512 pixels 480 pixels resolution at 250 frame per
second (fps) and 256 pixels 240 pixels resolution at 1000 fps,
Fig. 1. Schematic overview of the spouted bed set-up.
207 X.-L. Zhao et al. / Powder Technology 184 (2008) 205213
and can continuously record for several seconds depending on
the resolution and frame speed.
The particle velocities are analyzed by PIV technology using
direct normalized cross-correlation (DNCC) as the interrogation
algorithm. The process of DNCC can be described as follows.
First, the flow field in the first frame is broken up into small
regions called interrogation windows (IW). Next, a search is
performed in the second frame around the neighboring area of
each IW to determine the image window that is most similar to
IW. The similarity is evaluated by cross-correlation coefficient
C
fg
defined by
C
fg
N
i1
N
j1
f
ij
P
f
_ _
g
ij
P
g
_ _
N
i1
M
j1
f
ij
P
f
_ _
2
N
i1
M
j1
g
ij
P
g
_ _
2
18
where f and g are the digital gray images of the IW and the
consecutive window chosen to compare with the IW, respec-
tively. The f
ij
(or g
ij
) refers to the gray value of a single pixel
indexed by (i, j), while f
n,ij
Normal contact force of particle i with particle j
F
t,ij
Tangential contact force of particle i with particle j
F
f,i
Drag force on a single particle i
M
P
ij
Rolling friction torque of particle i with particle j
f
d
Fluid drag force
k Turbulence kinetic energy
Drag force coefficient
Voidage
t
Turbulence dissipation rate
n,ij
Normal displacement of particle i to particle j
s,ij
Tangential displacement of particle i to particle j
k Spring stiffness
Coefficient of particle dissipation
n
ij
Normal unit vectors from particle i to particle j
s
ij
=Tangential unit vectors from particle i to particle j
Friction coefficient
r
Coefficient of rolling friction
f
Fluid viscosity
t
Fluid turbulence viscosity
Acknowledgements
This work is supported by the National Natural Science
Foundation of China (No. 50306012) and National Key
Fundamental Research Project (No. 2002CB211600). After
2007 this work is continuously supported by the NSFC-AF joint
project (No. 50711130637). We are grateful to Dr. Yanlong He
for sending us his dissertation. Author S.Q. Li is grateful to
Dr. Yulong Ding of University of Leeds and Dr. Colin Thornton
of University of Birmingham for their help. The patient
correction to this paper by Ms. Jordan Hartmann and Ms. Yun
Huang is highly appreciated.
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