KERRI ENGINEERING WORKS

76, Sidhartha Nagar, Vadlapudi (Post), Visakhapatnam - 530 046. Ph: 0891 - 2766440, Fax: 2700574, E-mail: kerri_srija@yahoo.co.in

Ref. No. DSR/HZL/8064 To M/s Hindustan Zinc Limited, Udaipur, Rajasthan - 312021.

Dt. 18-08-09.

Kind Attention: Mr Leeladhar Patidar (Lead smelter Operation). Dear Sir, Sub: Regarding submission of Budgetary offer for Pneumatic Sample Conveying System. Ref: Your mail dt.18-8-09. Thank you very much for sending your requirement of Pneumatic Sample Conveying System for sending samples from smelter to lab for chemical analysis. As required by you here we give our budgetary offer as follows. We also enclosed the following documents for your ready reference. 1). Technical Specification 2). General terms & conditions of sale. 3). Bill of qty and price. We hope the above offer is in line with your requirement and in case if you wants any clarifications please feel free to contact us. Thanking you and assuring you of our best services always. Yours faithfully, For Kerri Engineering Works

(D. SRINIVASA REDDY). Mobile No. 098482 53198.

TECHNICAL DESCRIPTION

General working Introduction The pneumatic sample transport system will serve sample receiving/ dispatching stations in the various metallurgical processing areas from where samples will be dispatched to the laboratory for chemical analysis with the help of sample carrier. Similar sample receiving/ dispatching stations will be provided at laboratory. These two terminal stations will be connected with a specially prepared single tube, which can be used for receiving/ dispatching of samples in the same line. This is a single line two way system ( sample carrier along with sample can be send to lab and empty sample carrier can be returned to furnace area in the same line to send next sample to lab). The sample carrier is made use of to send the samples and to get the results also. The maximum speed of the transportation will be preferably be limited to 10mtr /second. When the carrier with the sample is dispatched by closing the door with the help of handle & latch at furnace area to lab. At the same time in lab an audio/ visual signal automatically indicate that a carrier is in transit from furnace to lab. This audio /visual signal remains in operation till the carrier reaches the lab and than cancels itself indicating the line is free to send carrier from either end. However , should by any chance the audio/visual signal fails even than the carrier can not be sent from the lab end due to in built design features of inter locking mechanism. This is for operator safety at either ends. TERMINAL STATION &CONTROL PANNEL This consists of a terminal chute with a preference to send/ receive the sample carrier. This is also acts to reduce the sample carrier transportation speed to zero. This instrument will incorporate suitable instrumentation's Timer, Relays and audio/ visual signal to control sample carrier movement and to indicate carrier is in transit and for interlock. For the operator safety a suitable interlocking of proven design will be provided to ensure that new sample carrier can not be inserted when a carrier is already in the system and also to prevent simultaneous operation from the both the ends irrespective of audio/ visual system failure.

TUBES Seamless tubes are normally of 80mm nominal bore of length varying from 3 to 6 meters. The tubes are selected after quality check. They are than machined for parallelity and ends chamfered to suite the final application. The tubes are also moused to ensure the required quality standard is attained. This process ensure that the carrier of almost the same diameter as that of the internal diameter of the tubes is free to travel at the speed of 30 ft./sec. The tubes are than chemically treated and primed both internally and externally and finish coat of paint is given only on the external surface. Finally a weatherproof tape will be wrapped around the pipe. AS a result of the above mentioned process imparted to the transported tubes , a minimum life span of 25/30 years ensured. The tubes are joined with sleeves. BENDS Bends are formed in quadrants of specially designed radius. These bends are formed out of the same tube as above and special offset bends and S bends will be prepared at site to suit to the site conditions out of the standard bends. The bends are joined with the sleeves. AIR PREPARATION EQUIPMENT The air preparation equipment will be designed to utilize the available compressed air provided by the customer for transportation of the carrier ( The required Quantity of Air is 350 cfm at 5Kg/cm2 ) The air preparation system includes the required Pressure reducing valves, Pressure gauge, Air Filter, Solenoid Valve, Gate Valve etc. and other piping connections.

CARRIERS Carriers are designed to carry steel samples from the processing zone to lab and the results from the lab to furnace area. The body construction of this carrier is of metal/aluminum with square threads for locking and having both sides rubber buffers. Optimum carrier transfer speed will be approximately 10 meters /second

CONTROL CABLE Suitable armored copper Cable considered and will be laid all along the pipe from lab to furnace and clamped along the tube. INSPECTION BOX Inspection box made out of Cast Iron are located at every length of 30-40 meters for preventive maintains.

For KERRI ENGINEERING WORKS,

(D. SRINIVASA REDDY)

GENERAL TERMS AND CONDITIONS OF SALE

Packing Taxes

: :

Packing charges will be Extra @3% ED, CST, and any other tax Leviable at the time of dispatch will be charged extra to your account. If octroi is applicable this will be to your account. Rs. 40,000/- extra for transportation.

Octroi Freight charges

: :

Delivery

EQUIPMENT :- 6 months from the date of receipt of your order complete with

i.e e x

technical and commercial clearance and receipt of Advance payment. COMMISSIONING:1.5 month from the date of the site being made fully available. Validity Payment : : Our offer is valid for a period of 30 days from the date of this quotation. For supply of equipment: 20% advance along with order. 75% against proforma invoice before dispatch. Balance 5% with in 30 days commissioning of the system. after

For erection & commissioning:20% of the erection value to paid as mobilization advance. 75% of the erection value on prorata basis. Balance 5% immediately after Commissioning of the system and with in 30 days. Guarantee : The equipment offered will carry a 12 months warranty from the date of hand over of the system. The system design has been formulated on the basis of your requirement. The bill of quantities is based on your requirement and does not allow for any change in the quantities. In case if it is required any extra quantity will be supplied at extra cost and would result in an appropriate adjustment in price. Storage of material will responsibility of the client. be the

System design

Storage

Insurance

Insurance cover for equipment during the storage period and whilst on site to be the responsibility of the client. Price includes all tube clamps and associated fittings. All small pipe supporting materials (angular) will be provided by you. In case if it is required any structural / towers and under ground supporting dummy pipes are provided by you. One No. Welding transformer and 50 mtrs welding cable will be provided by you for erection purpose for 30 days on free of cost. All civil works will have to be done by you. A single phase 220v AC supply to be provided by you. Visual and physical inspection of the material offered can be inspected at our factory. It is also possible to give a sequential functional tests of the control panel coupled with terminal chute can be demonstrated. Manufactured certificates will be provided wherever made available but only proven/ reputed manufactured items will be used. Final test and acceptance will be given after the installation and commissioning of the system at site. The test at site should establish the following: 1. A Traveling speed of 8 10 mtrs/sec. 2. Function of interlocking mechanism and to establish that when a carrier is in transit another carrier can not be sent from opposite direction. 3. Functions of vary audiovisual signals.

Supports

Exclusion

Inspection

Final test

Tools

Maintenance tools are included in our supply.

For KERRI ENGG. WORKS.

(D. SRINIVASA REDDY)