PROCHEM INSTRUMENTATION

w w w. p r o c h e m . c o m . a u

Stainless Steel
A B S O L U T E P R E C I S I O N . . . A B S O L U T E

Specialists
R E L I A B I L I T Y

Mission: To contribute to the productivity and growth of each customers business with a range of instrumentation products each reecting an uncompromising commitment to excellence and innovation, backed by a quality of service second to none.

Prochem Pipeline Products Pty Ltd is an Australian owned group of companies specialising in the supply of stainless steel to industry. With national distribution supported by seven ofces across the country dedicated to supply Piping and Instrumentation products. The Instrumentation group is dedicated to providing a comprehensive range of high quality instrument ttings, valves, regulators, tubing and associated instrumentation products to a broad cross section of industry. After many years in the market place, Prochem has established a sound reputation and has a proven track record of reliable service, high quality products and people who not only understand the business, but are highly focused on meeting customers needs. Prochem provides the solution for all your instrumentation and process control equipment applications. Our products are employed
Stainless Steel Tube 20 20 21 22 24 25 25 25 GO Regulator Inc. HOKE Precision Pipe Fittings Atkomatic Solenoid Valves Anderson Greenwood Valves Pacson Valves 12 14 15 16 19

Contents
HOKE Gyrolok Twin Ferrule Tube Fittings HOKE Gyrolok Features and Benets HOKE Instrumentation Valves Circle Seal Valves 2 6 8 10

around the world in a wide range of industries including oil, gas, petrochemical, semiconductor, biotechnology, pharmaceutical and shipbuilding. Each product principle is committed in the design, development and manufacture of innovative, precision engineered products for critical control applications. Todays business success is based on specialised knowledge and on partnering with those organisations which can provide the particular services you require in a manner that is advantageous, accountable and cost effective. We invite you to allow Prochem Pipeline Products Pty Ltd to partner you company in achieving these goals.
Tube Saddles Leak Check P.V.C./Copper Tube Stainless Steel Tube Chart Teon Lined Braided Hoses BuTech Threaded Fittings

WARNING: Improper selection or use of products described herein can cause personal injury or property damage. Whilst every care has been taken in preparation of the data contained in this handbook, Prochem accepts no liability for the accuracy of information supplied. It is solely the responsibility of the system designer and user to select products suitable for their specic application requirements and to ensure proper installation, operation, and maintenance of these products. Material compatibility, product ratings, and application details should be considered in the selection.

Hoke Gyrolok
HOKE Gyrolok tube ttings have been carefully designed and manufactured to provide a wide range of outstanding leak-tight application capabilities.

Gyrolok to Tube Union

Gyrolok to Male Pipe

2

HOKE has built a rst-class reputation for designing and manufacturing state-of-the-art products. In striving for maximum quality and value, HOKE has set the industry standards for product safety, operability, durability and reliability. HOKE Gyrolok ttings are available as standard in brass, 316 Stainless Steel and Monel. Also available for custom orders in special shapes and materials: Hastelloy C276 HC Duplex 2205 DX3 Super Duplex 2507 D50 Inconel 600 INC Inconel 625 625 Incolloy 825 825 254 SMO 6MO Titanium Grade 5 Ti
Inconel, Incolloy, Hastelloy and Monel are registered tradenames.

Twin Ferrule
Gyrolok to Female Pipe
HOKE Gyrolok
Pressure Rating

TUBE FITTINGS
HOKE Gyrolok tting ends are rated for working pressures higher than the tubing recommended for use with HOKE Gyrolok. Tubing should not be utilised at pressures above its maximum allowable working pressures. Check the HOKE Tubing Data Charts for specic information. If no pressure is identied for a given size and wall thickness of turbine, that tubing is not considered suitable for use with tube ttings. Pressure ratings may vary for other tting ends, such as NPT or O-Ring-Seal. Contact your local distributor or HOKE directly for more information. Vacuum Rating HOKE Gyrolok offers deep vacuum capability. With good quality tubing, HOKE Gyrolok ttings will be leak-tight at vacuum levels at 10-9 torr while tested with a leakage sensitivity of 10-9 sccs. Temperature HOKE Gyrolok ttings provide safe, reliable performance from cryogenic temperatures to high temperature bake out levels, depending on material. 316 Stainless Steel: -325F to 800F (-200C to 426C) Brass (copper tubing): -325F to 400F (-200C to 203C) Monel: -325F to 800F (-200C to 426C) Nylon: -6F to 150F (-53C to 65C) Training and Engineering Support We train every one of your craftspeople to make sure each understands how a HOKE Gyrolok tting functions. By teaching the proper tubing preparation and installation procedures, we ensure maximum product performance. We take the time to assist our customers in nding the HOKE Gyrolok tting that is right for their specic needs. Contact Prochem for more of our informative support materials and catalogues.
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Gyrolok to Welded Systems

Gyrolok Stub Connectors/Adaptors

Gyrolok to 37 Flare (AN)

Gyrolok Cap and Plug

Gyrolok

Gyrolok Components

Count on HOKE Safety We pride ourselves on our solid commitment to safety. HOKE products are machined with total precision, for a long life and maximum performance. Standard materials include 316 Stainless Steel, Brass and Monel. Hastelloy C276, Inconel, Titanium, 254 SMO, Duplex 2205 and Super Duplex 2507 are used to meet special customer requirements. Each product is manufactured to resist the detrimental effects of corrosives, and to withstand extreme pressures or vacuum conditions, as well as temperatures ranging from cryogenic -325F to 1200F (-198C to 648C). HOKE products meet the most stringent standards for safety, reliability and quality: AGA (American Gas Association), ANSI (American National Standards Institute), ASME (American Society of Mechanical Engineers), ASTM (American Society for Testing and Materials), MSS (Manufacturers Standardization Society) and NACE (National Association of Corrosion Engineers). As a result, HOKE products are the choice of OEMs, reners, chemical manufacturers and all those whose primary concern is safe, reliable performance. If you have any questions about the design specications of HOKE products, contact Prochem.

Gyrolok RT & RS Gyrolok to O-Ring Seal & Tube to SAE/MS Gyrolok Specials

Hoke Gyrolok
HAND ASSEMBLED
15

FULLY ASSEMBLED FITTING & TUBE

7 3 5 4

15

Rear Ferrule Front Ferrule

Nut

Body

1 ,2

THE HOKE GYROLOK DESIGN HOKE Gyrolok Tube Fittings have been carefully designed and manufactured to provide a wide range of outstanding leaktight application capabilities. Materials HOKE Gyrolok ttings are available as standard in Brass, 316 Stainless Steel and Monel: 316 Stainless Steel Forgings: ASTM A-182 316 Stainless Steel Bar Stock: ASTM A-479 Brass Forgings, Alloy 377: QQ-B-626 Brass Bar Stock, Alloy 353: ASTM B-453 Brass Bar Stock, Alloy 360: QQ-B-626 Monel Forgings, Alloy 400: QQ-N-281 Monel Bar Stock, Alloy 405: QQ-N-281 Monel Bar Stock, Alloy K500: QQ-N-286 HOKE ttings are also available for custom orders in special shapes and special materials: HastelloyTM C276: HC Duplex 2205: DX3 InconelTM 600: INC Super Duplex 2507: D50 InconelTM 625: 625 Titanium: Ti 254SMO: 6MO IncolloyTM 825: 825 Contact Prochem for further information. Certied Material Test Reports (CMTRs) Bodies and nuts of HOKE Gyrolok ttings in all materials other than Brass are heat code traceable. To obtain CMTRs for these components, place separate orders for such items and specify CMTRs required on all items.
Inconel, Incolloy, Hastelloy and Monel are registered tradenames. 6

Pressure Rating HOKE Gyrolok tting ends are rated for working pressures higher than the tubing recommended for use with HOKE Gyrolok. Tubing should not be utilised at pressures above its maximum allowable working pressures. Check the HOKE Tubing Data Charts for specic information. If no pressure is identied for a given size and wall thickness of tubing, that tubing is not considered suitable for use with tube ttings. Pressure ratings may vary for other tting ends, such as NPT or O-Ring-Seal. Contact Prochem for more information. Vacuum Rating HOKE Gyrolok offers deep vacuum capability. With good quality tubing, HOKE Gyrolok ttings will be leak-tight at vacuum levels of 10.9 torr while tested with leakage sensitivity of 10.9 sccs. Temperature HOKE Gyrolok ttings provide safe, reliable performance from cryogenic temperatures to high temperature bake out levels, depending on material. 316 Stainless Steel: -3250F to 8000F (-2000C to 4260C) Brass (copper tubing): -3250F to 4000F (-2000C to 2030C) Monel: -3250F to 8000F (-2000C to 4260C) Nylon: -650F to 1500F (-530C to 650C)
CAUTION (For Stainless Steel): Intermittent use to 12000F is possible, however prolonged exposure to temperatures over 8000F is not recommended. CAUTION (For Nylon): Material strength decreases rapidly as temperature increases (e.g.: allowable pressure at 2120F is approximately 40% of allowable pressure at 750F.)

Features AND Benets

FEATURES BENEFITS Provides maximum user safety under high pressure/vibration conditions. Prevents overstressing, which causes tubing failure and possible injury. System efciency is improved by maximising ow. Provides unmatched remake life. Maximises value and economy.

CONTROLLED FERRULE DRIVE

Roll-in locking action of rear ferrule: During tting makeup, 15 angles close between the rear ferrule and nut, and between the rear ferrule and front ferrule thus preventing overstressing of tubing or excessively reducing tubings inside diameter.

Front ferrule shoulder: Front ferrule shoulder prevents body expansion and nut jamming, caused by overtightening.

HOKE VALVES WITH INTEGRAL HOKE GYROLOK END FITTINGS

Controlled ferrule drive prevents end connection expansion, thus prolonging valve life and eliminating the need to use female ended valves with separate ttings. Eliminates a possible leak path and extends valve life.

Long product life and maximum value. Safety and economy.

STAINLESS STEEL FERRULE MANUFACTURE

Front ferrules no surface treatment in any size. Rear ferrules no surface treatment in sizes 1 2 (12 mm) and under. Sizes over 12 treated and plated.

Increased resistance to media and atmospheric corrosion extends product life and user safety.

BUTT SEAL

Provides a second, series seal and eliminates dead space.

Maximises tting leak integrity and user safety. Can seal with scratched tubing. Increases accuracy in sampling applications. Reduces pump-down time in vacuum applications.

SIZING ANGLE

Slight taper in the tube sockets base of the tting body reduces possibility of tube sticking.

Less tube sticking during disassembly saves time and money.

MATERIAL TRACEABILITY ON FITTING BODY AND NUT

Bodies and nuts made of 316 Stainless Steel and Monel and special materials are heat code traceable to Certied Material Test Reports.

Traceability provides added safety. Certied Material Test Reports are available for review and verication.

SILVER-PLATED NUT THREADS

Silver plating extends tting life by preventing galling, up to 1200C.

Extended product life at extreme temperatures.

ONE SET OF ASSEMBLY INSTRUCTIONS

Regardless of material, line size or pressure, only one set of Assembly Instructions is required.

Safe, consistent correct assembly. Every time.

GYROLOK SAFETY CHANGER NUT & FERRULE SETS

Nut and ferrule sets supplied on rods, already correctly oriented. (Not necessary to handle ferrules when replacing components.)

Safest, simplest device for component replacement.

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GYROGAGE

Marks tubing to show that tubing has been properly inserted into tting, and that tting has been properly tightened.

Maximum safety resulting from ability to verify correct tube insertion and proper tightening.

Hoke Instrumentation

The extensive HOKE product range includes a wide variety of needle valves, ball valves, pneumatic actuated valves, check valves, bleed valves, lters and gauge valves.

Valves
Needle
HOKE manufactures a complete line of precision needle valves for both general purpose and severe service applications. A variety of user benets including reduced fugitive emissions and extended product life, are provided by features such as HOKEs Dyna-Pak packing and positive handwheel drive. HOKEs specialised needle valves, called metering valves, provide extremely precise uid control in four different sizes.

Severe Service Metering

Forged 2-Way Flo-mite

Components

Check Valves

Micron Filters

3-Piece Bolted

Bleed Valves and Safety Release Devices

HOKEs extensive product range includes a wide variety of uid control products such as check valves, lters, bleed valves and gauge valves. Check valves come in two types: ball or poppet with four different cracking pressures offered as standard. Filters are manufactured in 3 styles: in-line, by-pass and removable with ve micron ranges available. Bleed valves are available in different congurations including a popular new bleed union.

Roto-ball Bar Stock

HOKE ball valves are available in 2, 3, 4 and 5 way designs. Outstanding features include oating ball design, check seal, and pressure assisted sealing. These combined attributes give HOKEs ball valves the higher temperature and pressure capabilities needed for demanding applications. HOKEs Ultramite series ball valves offer the added safety of xed end connections. Quarter turn valves are also available in a rotary plug design.

Fixed End 2-Way UltramiteTM

Actuated
Selected HOKE valves can be remotely actuated. Pneumatic or electric operators provide exibility and convenience. HOKEs pneumatic actuators feature a unique space saving concept and the ability to operate two valves at the same time. electric actuators are offered both as weather-proof or explosion-proof units in 115 Volt AC or 24 Volt DC versions.

3-Way Selecto-mite

Ball Valves
4/5-Way Multimite

Circle Seal
Circle Seal Controls Inc. is a manufacturer of reliable solutions in valves and controls for hydraulic, pneumatic, and cryogenic systems. We offer the industrys widest choice of quality precision valves and controls for industrial and aerospace/military applications. Our products include check valves, relief valves, shutoff valves, solenoid valves, cryogenic valves, sampling and bleed valves, electro-mechanical valves, oat, vacuum, and pilot operated valves; pressure regulators; tire ll valve gauges; gauge savers; temperature compensating pressure regulation systems.

Excess Flow

Stop uncontrolled discharge of system media in the eventuality of a downstream line rupture. Safety shut-off Surge protection Variety of end connections Variety of seals Automatic reset

Check Valves

A wide selection of check valves for liquid and gas service. Connections from 1/8 to 2 in compression, female pipe, US and British threaded ends. Various body materials ie. stainless steel, brass, carbon steel, aluminium Pressure ratings to 20,000 psig Zero leakage at low back pressure Various seat materials Inline and right angled adjustable pressure relief valves. Connections from 18 to 112 (sizes vary for different models) Stainless steel, brass, steel and aluminium Operating range 0-10,500 psig Zero leakage 0.5 to 10,500 psig cracking pressure Positive reseal

Relief Valves
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Controls

A selection of needle and plug valves designed for various isolation applications. Globe and angle needle valves, suitable for throttling, metering or isolating Pressure ratings to 12,000 psig 2/3 way Plug valves Stainless steel and brass

2/3 way Solenoid Valves suitable for gas or uids. Bi-directional ow Balanced poppet design Explosion proof per MIL-STD-810B High ow capacity

Shutoff Valves

Solenoid Valves

Regulators

Industrial Ball Valves and Actuators

A comprehensive range of two piece ball valves which can also be provided with a full line of Pneumatic and Electric actuators to t your automation needs. 1/4 to 2 NPT 316 stainless steel, bronze and carbon steel Pressure ratings to 2,000 psig WOG Full range of options available Fully machined mounting pad standard

A selection of manually adjustable and dome loaded pressure reducing regulators. Liquid and gas service Pressure rating 0 to 10,000 psig Various seat and seal material options Stainless steel and brass

Cryogenic Valves
For liquid and gas industrial applications. Vacuum jacketed globe and angle valves Check and relief valves Vacuum seal-off valves Extended stem valves

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GO Regulator Inc. provide a comprehensive range of high purity, industrial and analyser products which include pressure reducing regulators single stage, two stage, back pressure, vaporising as well as a range of relief valves, lters and automatic changeover systems to complement their range of control components.

A versatile range of pressure reducing regulators designed to full a wide range of needs in instrumentation, sample systems and other applications such as semiconductor processing gases.

Selection features include: Gas or liquid service Various seat materials Various orice sizes Operating temperatures of -40 to 537 Material selection Stainless Steel 316L, Brass, Monel, Hastelloy or Titanium Pressures to 10,000 PSI

Single Stage

Similar in design to pressure reducing regulators, which regulate outlet pressures, back pressure regulators control the inlet pressures. Standard features allow service in many varied applications including corrosive uids and with the optional features available, the user can tailor these units to suit virtually any application. Subatmospheric or positive back pressure control Stainless steel or brass Optional wetted materials of construction Monel, Hastelloy or Titanium Liquid or gas service Bubble tight shutoff

Single and dual stage precision pressure reducing regulators for all cylinder gas, instrumentation industry applications where precision pressure supply is required. Stainless steel, brass and exotic alloys CGA, BS and DIN outlet and connection accessories Various porting congurations Pressure gauges 2 dual scale Maximum inlet pressure: 3,600 psig Low internal volumes
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Back Pressure Cylinder Gas

GO Regulators

Heated / Vaporizing

Designed to heat and/or vaporize a gas or liquid sample before entering the analyzer system. A steam or electrically heated inlet heat exchanger is utilized to vaporize the sample stream to ensure the ow media stays a gas. Steam or electrically heated CSA and ISSeP (Cenelec) approved 316L stainless steel or Monel Low internal volume

A selection of automatic changeover systems are available to deliver a continuous supply of gas from alternate sources. Available in stainless steel and brass (other materials on request) 0.01% pressure control accuracy Allows changing of cylinders during operation Complete panel system including gauges and vent valves for easy installation

Cross Over System

Diaphragm Valves

The DV Series Diaphragm Valves are totally free of springs, bellows, packing, o-rings and lubricants in the process wetted area. Metal to metal seals to atmosphere ensure that there is no absorption of undesirable elements into the ow stream. Eligiloy diaphragms insure the utmost in corrosion resistance and life span.
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Hoke Pipe Fittings

HOKE Precision Instrument Pipe Fittings are manufactured with high quality NPT tapered threads in a wide variety of congurations to provide broad application capabilities.

Ratings and specications are as follows: Threads utilized on HOKE Precision Instrument Pipe Fittings are National Pipe Taper (NPT) which exceed the requirements of ANSI B1.20.1. Pressure Ratings for temperatures up to 100F are identied for each individual pipe tting in the dimensional data charts. Temperatures noted below apply to basic tting capabilities. In all cases consideration must also be given to the type of thread sealant used. For example, teon tape has a maximum temperature rating of 450F. 316 Stainless Steel: -325F to 1200F (-198C to 648C) Note: Prolonged exposure to temperature over 800F is not recommended. Brass: -325F to 400F (-198C to 204C) Materials: HOKE Precision Instrument Pipe Fittings are available as standard in Brass and 316 Stainless Steel. HOKE Pipe Fittings can also be supplied in other materials including Monel, Hastelloy C, Inconel, Incolloy, Duplex, Super Duplex and Titanium, and in special shapes. Specications for standard materials are: 316 Stainless Steel Forgings: ASTM A-182 316 Stainless Steel Bar Stock: ASTM A-479 Brass Forgings, Alloy 377: QQ-B-626 Brass Bar Stock, Alloy 353: ASTM B-453 or Alloy 360: QQ-B-626 Heat Traceability: HOKE Precision Instrument Pipe Fittings in all alloys except brass are heat code traceable. To obtain certied material test reports (CMTRs) for these components, place separate orders for such items and specify CMTRS required.

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Atkomatic Solenoid Valves

Heavy-duty process solenoid valves for clean air, gases, liquids, steam, corrosive uids and cryogenic uids. 1/8" to 3" fnpt or BSPT, pressures to 10,000 psi, uid temperatures from -420 to +750F, bronze or stainless steel construction. Efcient Design Packless no stem packing except on manual opening/throttle device. Tight closing resilient seats on most valves to assure positive shutoff. Minimum number of moving parts a piston and plunger assembly. Easy maintenance coil replacement without opening pressure containment. Internal parts can be replaced without removing the entire valve from the pipe line (on most valves). Rugged Construction Features Highest quality materials for maximum corrosion resistance, stainless steel valves are 316 stainless and bronze valves are Naval M bronze. Full ported ow capacities able to withstand full pressure drop to rated pressures. Continuous duty coils hermetically sealed coils on most valves. Extensive Product Testing All valves are operationally tested at the maximum and minimum operational pressures. Fully ported valves (pilot operated and semi-direct lift) are tested on full ow systems to assure proper piston operation. All valves are tested on oil, air and/or water to simulate the uid for which the valve is ordered. Each valve is tested against exact factory standards for internal and external leakage. Atkomatic has 60 years experience in designing and manufacturing quality solenoid valves. Many of our valves have been in service more than 40 years and are still providing valuable service to our customers.
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Anderson Greenwood offer the complete range of

INSTRUMENTATION PRODUCTS

instrument valve product.

Anderson Greenwood supply the ideal valve for each application, be it simple isolation or manifolds for pressure, ow and level measurement instruments. In addition to its comprehensive range of standard valves and manifolds, Anderson Greenwood has also developed a number of products for primary isolation applications. Keyblok double block and bleed integral manifolds, Anderson Greenwood has overcome the weight and space restrictions associated with many of these traditional installations compared with traditional piping valves. Continuing along the line of meeting space savings, the Monoange manifold is designed to mount directly to process anges, providing maximum safety and minimum vibration. The Monoange also combines compactness with easy access in the eld since its versatile design allows for horizontal or vertical mounting.

Hand Valve

Pressure Manifold

Anderson Greenwood hand valve and gauge valves include multi-port and block and bleed styles suitable for gauge isolation, calibration and venting with a choice of either globe pattern or through-bore designs. A wide choice of end connections and comprehensive range of standard gauge accessories allows complete exibility for individual installations. Specications Materials: CS, SS, Duplex and other exotic materials Seats: Metal (globe and plug) Soft (globe and plug) Orrice Size: 1/8 inch (3mm) to 5/8 inch (16mm). Pressure (max): 10,000 psig [690 barg] Temperature (max): 1,000F [538C]

Multi-Port Gauge

Rising Plug

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Anderson Greenwood

Distribution Manifold

Distribution Manifolds designed to distribute air for panel and cabinet instrumentation and can easily be wall or pipestand mounted. This distribution manifold is manufactured from barstock material in stainless steel and is available with needle valves with hard seats. Valves are suitable for pressures to 6000 psig [414 bard]. The manifold body has 1/2 inch to 1 inch NPT end connections and 1/4, 3/8 inch and 1/2 inch NPT side outlets. Available with any of number of bonnet/outlet connections to 12 way. Outlets are equally spaced.

Manifold Valves

Anderson Greenwood has the largest and most innovative range of differential pressure ow manifolds available in the world with models available for every kind of D/P instrument. These include conventional three and ve valve manifolds as well as purpose designed models for special applications. The range of pressure manifolds is suitable for all types of static pressure instruments from gauges to smart pressure transmitters. Available for direct or remote mounting, the pressure manifolds enable isolation, calibration and venting in a single unit. Integral manifolds are those uniquely connected to the transmitter of a specic manufacturers model and cannot be used on a different transmitter brand. This section is presently characterized by manifolds designed specically for Rosemount Transmitter Models 3051, 2024 and 3095.

Modular Mounting System

SaddleMount

The SaddleMount system is designed for close coupling DP transmitters to orice ange unions. The system can be used on DP measurement for gas, liquids and steam. The SaddleMount is totally self draining and can be mounted horizontally or vertically. The system features a straightthrough 3/8 inch [10mm] bore directly from the orice taps to the transmitter sensing module which reduces pulsation induced error. Pulsation error is one of the leading causes of inaccurate transmitter measurement. The system allows mounting of traditional DP or co-planer style (Rosemount 3051) DP transmitters with a choice of 3 or 5 valve instrument manifolds for power, process or natural gas measurement. The system does not require impulse lines, thereby considerably reducing installation and maintenance costs. The Modular Mounting System for instrument impulse line installations has been developed in conjunction with Shell International (SIPM) and has particular applications in the petrochemical and rening industries. Based on a standard mounting plate, it allows components to be either pre-assembled in the workshop or assembled at a later stage, providing maximum exibility without compromising quality and safety. The Modular Mounting System has a full range of manifolds for differential pressure, pressure and gauge applications and accessories including GRP enclosures, heating blocks, seal pots, purge blocks and test connection boxes.

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Anderson Greenwood
PRIMARY ISOLATION VALVES
INSTRUMENTATION PRODUCTS
The range of primary isolation double block and bleed valves meets both instrument and piping engineers specications, offering signicant savings on space, weight, installation and cost. Suitable for line isolation, sample connectors and chemical injection service, Keyblok manifolds use ball valves, outside screw and yoke (OS&Y) bonnets and threaded bonnet instrument valves, and are available with a full range of threaded and anged connections up to API 10K. Bore size is 3/8 inch (10mm) to 2 inch (50mm). The Monoange manifolds can be mounted directly onto vertical or horizontal anged connections, allowing a gauge to be kept in an upright position. Suitable for both primary isolation (double block and bleed) and instrument (block and bleed) duties, Monoange provides isolation, venting and instrument mounting in a single compact unit. The designs incorporate safety features that limit vibration and reduce the overall height of a gauge installation. Bore size is 0.2 inch (5mm). Root Valves are an integrally forged one-piece double block and bleed assembly for primary isolation of pressure take-offs where the valve is either screwed or welded directly into the vessel or process pipe without the need for a anged connection. Instruments may be directly mounted to the valve outlet or alternatively remotely mounted with gauge lines/impulse pipe work. Bore size is 0.2 inch (5mm) to 3/8 inch (10mm).

Keyblok

Monoange

Root Valve

Conventional Double Block and Bleed

Keyblok

Monoange

Root Valve

Root Valve

Specications Materials: CS, SS, Duplex & other exotic materials Seat: Needle Valve = Metal Ball Valve = PTFE, Devlon or Peek Instrument Connections: Threaded, 360 swivel connection and anged Process Connections: Flanged 1/2 to 2 ANSI, DIN and API 10K, Threaded Pressure (max): 10,000 psig [690 barg] Temperature (max): 1,000F [538C]

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Pacson Valves is involved in the design and manufacture of reduced and full bore pipeline valves for the Oil, Gas and

OFFSHORE OIL AND GAS SPECIALITY VALVES

Petrochemical industries.

Servicing the high standards demanded by the oil industry, from ocean oor to renery gate, Pacson Valves has built up a considerable reputation and track record. Valves have been supplied to many of the most technically challenging projects undertaken, both on the surface and subsea, demonstrating their strength and reliability in the most severe applications around the world.

Pacson Valves

Check Valves, Gate Valves, Globe Valves, Needle Valves, Actuated, Manual and ROV Options

Ball Valves

Ball Valves Multiple Congurations Double block and bleed Multi-valve manifolds Block and bleed 15 NB to 150 NB Carbon steel, stainless steel and exotic alloys

Subsea

Surface and subsea, standard valve designs, Single isolation valves, Double block and bleed, Common applications process isolation, chemical injection, isolation of control instrumentation from process, sight glass isolation, bleed and drain line isolation.

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Stainless Steel

Tube
Seamless Tube Prochem leads the eld in the supply of high quality instrument tube stocked in Australia specically for use with compression ttings. The tube is dual graded, 316/316L and dual specied A269/A213 to not only cover instrumentation applications, but boiler, superheater and heat exchanger applications as well. All tube in sizes 4.76mm (3/16") to 25.40mm (1") OD inclusive are dual specied, contain 2.5% minimum molybdenum to provide maximum corrosion protection and are produced to a maximum hardness of RB 80. Sizes from 1" through 2" are supplied to ASTM A269/213 TP 316. High quality seamless tube from Prochem is fully certiable and available in standard 6m lengths although 1/8" OD tube is supplied in coils. Other sizes maybe supplied in coils if required.

PVC Sheathed Copper

Tube
20

Ideally suited for instrumentation and control line installations, the PVC sheathed tubing combines the formability and strength of metal with the corrosion resistance of plastic. Withstands corrosive atmospheres found in many plants with the PVC jacket protecting the tube from external chemical attack. Seamless copper tube is supplied in accordance with ASTM B75, copper No. C12200 and available in both metric 6, 8, 10, 12mm and imperial sizes 1/4", 3/8", 1/2". The PVC sheathed tubing is continually marked, coiled and supplied on a wooden drum.

STAINLESS STEEL

Tube Weights and Working Pressures MPA

TUBE WALL THICKNESS
0.45 mm 26 SWG 0.030 36.70 5324 0.034 23.68 3435 0.065 17.45 2531 0.083 13.82 2004 0.101 11.44 1659 0.136 8.51 1234 0.51 mm 25 SWG 0.034 42.20 6120 0.053 27.09 3929 0.073 19.91 2888 0.093 15.74 2284 0.113 13.02 1888 0.153 9.68 1404 0.193 8.16 1184 0.233 6.78 983 0.273 5.79 840 0.313 5.06 733 0.61 mm 23 SWG 0.039 51.71 7500 0.073 32.91 4773 0.086 24.09 3494 0.110 19.00 2756 0.134 15.69 2275 0.182 11.64 1688 0.230 9.81 1422 0.277 8.14 1180 0.325 6.95 1008 0.373 6.07 880 0.71 mm 22 SWG 0.043 61.71 8950 0.093 38.91 5644 0.099 28.37 4114 0.127 22.32 3237 0.154 18.40 2668 0.210 13.62 1976 0.266 11.47 1663 0.321 9.51 1379 0.377 8.11 1177 0.432 7.08 1027 0.488 6.28 911 0.543 5.64 818 0.91 mm 20 SWG 0.051 83.29 12080 0.113 51.51 7471 0.122 37.22 5399 0.158 29.14 4226 0.193 23.94 3472 0.265 17.66 2561 0.336 14.84 2152 0.407 12.28 1781 0.478 10.47 1518 0.550 9.13 1324 0.621 8.09 1173 0.692 7.26 1054 0.835 6.03 875 0.977 5.16 748 1.120 4.50 653 1.22 mm 18 SWG 1.63 mm 16 SWG 2.03 mm 14 SWG 1/8

&

PSI
3.25 mm 10 SWG

APPROXIMATE WEIGHT AND THEORETICAL WORKING PRESSURE FOR SEAMLESS TUBE

TUBE O.D.
O.D. mm 3.18 4.76 6.35 O.D. inch 2.64 mm 12 SWG

3/16 1/4

7.94 9.53 12.70 15.88 19.05 22.23 25.40 28.58 31.75 38.10 44.45 50.80 63.50 76.20 88.90 101.60 127.00 152.40 203.20

5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 2 1/2 3 3 1/2 4 5 6 8

0.154 51.80 7514 0.202 40.22 5834 0.250 32.87 4768 0.345 24.09 3494 0.441 20.18 2928 0.536 16.66 2417 0.632 14.18 2057 0.727 12.35 1791 0.823 10.93 1585 0.919 9.81 1423 1.110 8.14 1180 1.301 6.95 1008 1.492 6.07 880 1.874 4.84 701 2.256 4.02 583

0.190 72.90 10573 0.254 55.93 8112 0.318 45.37 6581 0.445 32.96 4781 0.573 27.51 3990 0.700 22.63 3283 0.828 19.21 2787 0.955 16.70 2422 1.083 14.76 2141 1.211 13,23 1919 1.466 10.96 1589 1.721 9.35 1356 1.976 8.15 1182 2.487 6.49 941 2.997 5.39 782 3.508 4.61 669 4.018 4.03 584 5.039 3.22 466 6.060 2.68 388 8.102 2.00 290

0.549 43.67 6334 0.714 36.28 5262 0.878 29.72 4311 1.042 25.16 3649 1.207 21.82 3165 1.371 19.26 2793 1.535 17.24 2500 1.864 14.25 2066 2.193 12.14 1761 2.522 10.58 1534 3.180 8.41 1220 3.837 6.98 1012 4.495 5.96 865 5.153 5.21 755 6.468 4.15 602 7.783 3.45 501 10.414 2.58 375

1.068 38.21 5542 1.275 32.23 4675 1.482 27.88 4044 1.689 24.56 3562 1.895 21.95 3184 2.309 18.10 2625 2.722 15.40 2234 3.135 13.40 1944 3.962 10.64 1543 4.789 8.82 1279 5.616 7.53 1092 6.443 6.57 953 8.096 5.24 760 9.750 4.35 631 13.057 3.26 472

1.266 48.27 7002 1.521 40.56 5882 1.775 34.98 5074 2.030 30.74 4459 2.284 27.43 3978 2.793 22.56 3272 3.302 19.16 2778 3.811 16.65 2414 4.829 13.19 1913 5.847 10.92 1584 6.864 9.32 1352 7.882 8.13 1179 9.918 6.47 939 11.954 5.38 780 16.025 4.02 582

1. Figures shown in shaded are the Theoretical Weight of tube, calculated using the nominal outside diameter and wall thickness as in the formula:
W = C(d-t)t Where: W C d t = = = = Weight (kg/m) 0.02466 Specied O.D. (mm) Specied W.T. (mm)

2. Figures shown are the Theoretical Working Pressure (MPa) of Grade 316, 304 and 321 seamless tube, calculated using the ASME B31.3 formula. Where P = 2tSE D-2tY
P = Internal gauge pressure; S = Stress value for material (ie: 137.89 MPa); E = Quality factor = 1; D = Outside Diameter of the tube; Y = Coefcient = 0.4; t = Wall Thickness (Where D is 3.18 to 12.7 inclusive, t x 0.85 and D>12.7, t x 0.9 to make allowances for Wall Thickness Tolerance allowable in accordance with Standard ASTM A269

3. Figures shown are the Theoretical Working Pressure (PSI) of Grade 316, 304, and 321 seamless tube, calculated using the ASME B31.3 formula. Where P = 2tSE D-2tY
P = Internal gauge pressure; S = Stress value for material (ie: 20000 PSI); E = Quality factor = 1; D = Outside Diameter of the Tube; Y = Coefcient = 0.4; t = Wall Thickness (Where D is 3.18 to 12.7 inclusive, t x 0.85 and D > 12.7, t x 0.9 to make allowances for Wall Thickness Tolerance allowable in accordance with the Standard ASTM A269

21

Teon lined
STAINLESS STEEL

TECHNICAL DATA

Prochem offers 316 Stainless Steel Braided Hose with 316 Stainless Steel Hose Ends featuring Carbon-Impregnated Teon.

Dash Size

Tube O.D. (Stand Pipe)

Minimum Wall Bend Thickness Radius (inches) Static

Hose I.D. in mm in

Hose O.D. mm

Operation Pressure PSI BAR

Room Temp Burst PSI BAR

Braid Material

End Connect Material

-4 -6 -8 -12 -16

1/4 3/8 1/2 3/4 1

1.5 3.5 4.5 6.0 9.0

.040 .040 .043 .047 .047

3/16 5/16 13/32 5/8 7/8

4.8 7.9 10.4 15.8 22

5/16 7/16 9/16 13/16 1 1/32

7.9 11.11 14.28 20.63 26.19

3000 2500 2000 1500 1000

207 172 138 103 69

12000 10000 8000 6000 4000

827 689 552 413 276

316 316 316 304 304

316 316 316 304 304

HOSE CODING

BH
Series Material
316 SS 304 SS

Tube Size
-4 = 1/4 -6 = 3/8 -8 = 1/2 -12 = 3/4 -16 = 1

Overall Length
0300 = 300mm 0500 = 500mm 0750 = 750mm 1000 = 1000mm 1500 = 1500mm
Note: Custom made length option

OD Connections
A = Stand Pipe B = Gyrolok Nut & Ferrule C = Fitting* Note D = J.I.C. Female Swivel (304 only)

*Note: Add standard Gyrolok tting designator to complete your selection if required, please refer to the Gyrolok catalogue for complete tting selection. If sizes other than the tube size are required on the outer end of the Gyrolok tting, full Gyrolok tting part number is required. Examples: 1, BH 316-4-0500-CC*CM-LM = 1/4 Hose 500mm long c/w Gyrolok Connector Male x Gyrolok Male Elbow 2, BH 316-6-0300-AC*CF= 3/8 Hose 300mm long c/w Stand Pipe x Gyrolok Connector Female.

Gyrolok
Designator if required

OVERALL LENGTH

22

Braided hoses
Prochem Smooth Bore Hose of Teon is specied in many of the most difcult applications in industry. The extruded tube has excellent ex life, high temperature resistance and chemical resistance. Additionally, since teon is steam compatible and nonadhesive, Prochem hose is an excellent choice in applications requiring steam cleaning of an assembly used in the transfer of a highly viscous media, such as adhesives, paints or food products. The 316 stainless steel wire reinforcement/outer cover provides the strength necessary to carry the working pressure and has the durability to withstand harsh environments. High temperature hydraulic and pneumatic systems, like those found in steel mills, foundries, transit buses and air compressors, are ideal locations to offer Prochem hose as a problem solver. Additionally Prochem has incorporated the S.C. hose which is identical to the S hose (Virgin Teon) with one exception. SC hose has an internal conductive static dissipating liner that provides a path to the hose end ttings for applications where ow induced electrostatic charges can occur. A selection of optional end connections that are available. Please refer to the Gyrolok catalogue for complete tting selection.

MATERIALS
Braid End Connections Inner Core Temperature Range

WARNING: Improper selection or use of products described herein can cause personal injury or property damage.

316 Stainless Steel 304 Stainless Steel 316 Stainless Steel 304 Stainless Steel

For sizes -4 -6 -8 For sizes -12 -16 For sizes -4 -6 -8 For sizes -12 -16

Smooth bore virgin teon carbon impregnated 65F to + 400F (-54C to + 204C)

Product information described herein is offered for use by the system designer and user. It is solely the responsibility of the system designer and user to select products suitable for their specic application requirements and to ensure proper installation, operation, and maintenance of these products. Material compatibility, product ratings, and application details should be considered in the selection.

23

BuTech Pressure Systems is the worlds leading supplier of high pressure piping components.

BuTech
PRESSURE SYSTEMS
Tubes & Fittings Sub-Sea
BuTech has maintained ISO-9001 certication for guaranteed quality and reliability. BuTech Pressure Systems is a leading supplier to the oil, natural gas, compressed gas, chemical and petrochemical industries as well as aerospace, marine, government and niche industrial markets. System components are available in every imaginable alloy to handle pressures form vacuum to 150,000 PSI (10,000 bar) in tube and pipe sizes from 1/8" to 1" and temperatures from -423F (-253C) to over 1200F (649C). Any extreme application of erosive or corrosive solids, liquids or gases is where BuTech products feel right at home. The following components are available to satisfy your high pressure piping requirements: Sub-Sea Valves Needle Valves Ball Valves Relief Valves Metering Valves Check Valves Elbows, Tees, Crosses Quick Disconnect Couplings Adapters & Couplings Bulkheads Safety Head Assemblies Rupture Discs Tube Nipples Filters Anti-Vibration Assemblies Pressure Gauges and Snubbers Thermocouples Assembly Tools Tubing High-Pressure Hose
24

Valves

Threaded Fittings

Saddles
saddles fabricated from the highest quality 316 marine grade stainless steel.

Prochem offer a complete range of stainless steel

Complete Tubing Control with Stainless Steel Saddles 316 Marine Grade Stainless Steel CUSTOMISED Weather and corrosion resistant MANUFACTURING 18g reinforced rib for added strength The Prochem solution to your tting needs in for sizes up to and including 12.7mm (1/2) exotic materials and special stainless steels. Manufactured to precision tube tolerances Tired of paying exorbitant prices for those Prochem offer a complete range of stainless steel Exotic materials and Special Stainless Steels? (316) single saddles ranging from 6.35mm (1/4) to Tired of lengthy delays for those imported ttings 50.8mm (2). Saddles for two, three and four in Exotic materials and Special Stainless Steels? tube capacity are available in sizes 6.35mm Frustrated with the inferior standard of imported (1/4), 9.52mm (3/8) and 12.7mm (1/2) only. ttings in Exotic materials and Special Stainless Fabricated from the highest quality 316 Steels? marine grade stainless steel, these saddles Prochem has expanded its manufacturing base to are specically designed for corrosive include pipe ttings in Exotic materials and Special environments such as the marine, Stainless Steels. Produced from forgings, pipe or bar petrochemical, food processing and stock, these ttings are manufactured to the exacting chemical industries. international standards governing Butt Weld, NPT, BSP and Socket Weld, or may be designed and manufactured in accordance with customers requirements.

SCREWED PRODUCTS

Covering the complete size range (from 6 (1/8") - 80 (3") NPT), in stainless steel, Prochem offers the highest quality ttings, with substantial stocks.

Leak Check
Leak-Check is chemically formulated to be used for the detection of leaks in compressed air and gas systems. Leak-Check is a non-toxic non-corrosive and non-ammable liquid effective over a wide temperature range from 0C to 76C.

Our NPT ttings are designed for high-pressure (class 3000 class 6000) applications that are also complimented with a complete range of 10,000 psi threaded pipe ttings. All ttings are fully certied and manufactured to have a distinctive prole for maximum strength. As with our BSP range, all NPT products are checked with calibrated gauges during the manufacturing process and each batch is further conrmed as being in compliance with the international thread standard. Before they are released into the market, each item is subject to a nal visual and dimensional inspection by thread proling. Materials used comply with ASTM A403 or A182.

Fittings can be specially manufactured to suit customers requirements in a variety of stainless and special alloys. Forward us your application data now for a prompt quotation.

Leak-Check can detect the smallest of leaks in any compressed air, gas, or oxygen systems as well as in vacuum lines undergoing pressure testing. The scientically formulated liquid can check for escaping gases in piping, inated equipment. It nds use in both industrial and residential application. Outstanding Characteristics Non-breakable, pocket sized container. Big, long-lasting bubble from a few drops. Bubble size indicative of size of leak.
25

To complete your material selection please contact Prochem Pipeline Products for your set of comprehensive manufacturers catalogues.

ADELAIDE
Phone: (08) 8241 7633
Fax: (08) 8241 7644 Email: adesales@prochem.com.au

HOBART
Phone: (03) 6272 8828
Fax: (03) 6272 8688 Email: hobsales@prochem.com.au

BRISBANE
Phone: (07) 3265 2711
Fax: (07) 3265 7430 Email: brisales@prochem.com.au

MELBOURNE
Phone: (03) 9543 6777
Fax: (03) 9543 7739 Email: melsales@prochem.com.au

SYDNEY
Phone: (02) 9727 0044
Fax: (02) 9728 6766 Email: sydsales@prochem.com.au

PERTH
Phone: (08) 9458 7777
Fax: (08) 9351 8170 Email: persales@prochem.com.au