SURYA ENGINEERING CO. SURYA ENGINEERING CO.

BOSE PARK, T.N. BANERJEE ROAD. PO: SUKCHAR, KOLKATA- 700115. Ph: 033 25632032, 033 25443898, 9830217654,9830091468.Fax:(033) 28430370.

Email: surya_engg12@yahoo.co.in ; Web : www.suryamachinery.com;

ROTARY KILN
The Rotary Kiln is used for calcination of different type of materials at required Temperatures. SHELL : Made of. thick B.Q. Plate as per IS 2002 Gr. B or of equivalent quality, electrically welded, Cylindrical type, 2 sets of Tyres are fixed with the Kiln at the both ends of the shell which rotates on 4 Nos. Rollers, fixed with the shaft, Bearings in water cooled Bearing Blocks. The shell thickness below the Tyre section and below Gear section will be of Thicker B.Q plate The shell of the kiln is rolled to maximum tolerance with high precision & is sufficiently Strong to accept reasonable overloads and thermal Stresses. At the feeding end of the Shell, a Conical shell made of B.Q. Plate is fixed for easy Flow of Flue. The Kiln of the Shell is mounted on a heavy Duty sturdy. Base Frame with 4 Nos. supporting Rollers, Bearings and Bearing Housings supporting 2 Nos of steel Tyres & Thrust Rollers.

The Firing End of the Rotary Kiln. The Burner is fixed at this end.

RIDING RING : There are 2 Nos. riding rings (Tyres) fitted on the Kiln Shell. It is designed for full floating and are machined all over the surfaces. The inside diameter of the riding ring & outside diameter of the riding ring pads are designed to have sufficient clearance so that when the kiln becomes hot, the riding rings will snug fit and adjust the expansion of the material. The riding rings are made of Alloy Steel Castings as per IS1030, Gr. I.

Rotary Kiln Foundation

SUPPORTING ROLLER : Made of Alloy Steel properly machined. Alloy steel shaft (Forged EN- 8) is fitted with the Roller. Each roller is fitted with two water cooled C.I. Housing Blocks which are fitted with the Phosphorus Bronze Bush. The Bush of the Bearings are well lubricated by self Oil Lubricating system in the Bush housing. Custom made Roller Bearing are also supplied if requested by the Customer.

GIRTH GEAR & PINION : Made of Alloy Steel as per IS 1030, Gr.1 properly Machined. The teeth of the Gear are properly hardened and Heat Treated. The Gear is fitted on the outside diameter of the kiln shell.

DRIVE & POWER TRANSMISSION : A Girth gear is fitted on the shell and the Pinion is fitted with the Radicon (GREAVES) make three stage Helical Gear Box. The Driving shaft rotates through Chain, Sprocket and Power is transmitted by the Motor. The Motor is fitted with Gear Box through a Heavy Duty Resilient Spring Grid Coupling.