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Screwpump Series
Product description
Flow volume: 15-180 l/min Max differential pressure: 16 bar Applications: Lubrication, circulation and transfer
ACE3 1121.02 GB
Application
The Std Line (standard) ACE pumps come in two executions; Lube Line and Fuel Line. The main differens is the shaft seal design, optimized for light duty and heavy duty respectivly. The pumps are used for handling non-aggressive uid with sufcient lubricating properties. When so required the Std Line ACE pump may be certied according to any of following classication societies: DnV, BV, LRS, ABS, RS, GL, RINA, KR, NK or CCS. Typical applications are: Lubrication of diesel engines, gears, gas and steam turbines, hydro turbines and paper machines. Circulation for cooling and ltration in large machineries, hydraulic systems and transformer oil for insulation in transformers. Transfer onboard ships, in oil factories, reneries, tank farms etc. Fuel supply duties for diesel engines.
Technical data
Discharge pressure
Maximum discharge pressure is 16 bar.
Differential pressure
Maximum differential pressure is 16 bar but is reduced at low viscosities as shown in the table below. Viscosity (cSt) 2 6 10 20 Max. diff. pressure (bar) 8 12.4 15.2 16
Inlet pressure
Maximum inlet pressure is 7 bar. Minimum inlet pressure is shown in the Selection guide.
Displacement
Size, lead Displacement (cm3/r) 025L 9.8 025N 13.9 032L 20.6 032N 29.1 038K 38.8 038N 49.1 038D 57.3
Drive
The pump is designed to be connected to an electrical motor by a exible shaft coupling.
Rotation
The ACE pump is designed to operate in one rotational direction only, as standard clockwise when facing the shaft end. Pumps for CCW operation can be delivered on special request. For shorter periods of time, a few minutes for emptying a discharge line, the pump may be operated in reverse direction, provided the back pressure is limited to 3 bar.
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ACE3 1121.02 GB
Fluid viscosity
Min. viscosity, all oil types 1.6 cSt Lube Line (Seal version code V): Max. viscosity, lube & hydraulic oils 800 cSt Max. viscosity, fuel oils 200 cSt Fuel Line (Seal version code T): Max. viscosity 3 500 cSt For higher viscosity contact IMO AB.
Moment of inertia
For bare shaft pump Size 025 032 038 -6 2 20 60 140 10 kgm
Mounting attitude
The ACE is mounted vertically with the shaft pointing upwards or horizontally with pipe connections facing upwards or sideways. On special request a pump for horizontal mounting with pipe connections facing downwards can be delivered.
Fluid temperature
Lube Line: Fuel Line: -20C to 90C. -20C to 155C
Sound level
A typical sound level from a pump with standard driver is 58 dB(A). This value refers to free eld conditions at 5 bar, 2940 rpm and 40 cSt, measured according to ISO-3741.
For handling of uids that may be aggressive to above materials consult your IMO-representative.
Viscosity table
cSt SSU 2 32.6 4 39.2 8 52.2 20 99.4 37 174 75 346 200 927 400 1850 800 3700 1500 6940
Units
The following units are frequently used for specication of pumps: SI IMO USA Conversion Pressure Pa (MPa) bar psi 1 bar = 14.5 psi = 0.1 MPa Speed r/s rpm rpm 1 rpm = 0.016667 r/s Viscosity mm2/s cSt SSU mm2/s = cSt (see table) Temperature C C F C = (F-32)/1.8 Length m mm inch 1 mm = 0.0394 inch lit/min GPM 1 lit/min = 0.264 GPM Flow rate m3/s
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ACE3 1121.02 GB
Performance guide
Typical performance values at 5 bar
Flow calculated at 26 cSt, power at 500 cSt For values under other operating conditions, please refer to the IMO AB pump selection software WinPump (download it from www.imo.se and apply for licence).
m3/h 12 10 8 6 4 2 0 l/min 200 167 133 100 67 33 0
25L
25N
32L
32N
38K
38N
38D
rpm 1470 1770 2950 3550 rpm 1470 1770 2950 3550 rpm 1470 1770 2950 3550
025L l/min 10.0 12.9 24.5 30.4 032L l/min 22.8 29.0 53.3 65.6 038K l/min 45.5 57.1 102.9 126.2
kW 0.3 0.4 0.9 1.1 kW 0.5 0.7 1.3 1.7 kW 1.0 1.3 2.5 3.2
025N l/min 13.5 17.7 34.1 42.5 032N l/min 35.9 44.6 79.0 96.4 038N l/min 55.8 70.5 128.4 157.9
kW 0.4 0.5 1.0 1.3 kW 0.8 1.0 1.9 2.4 kW 1.3 1.7 3.2 4.1 038D l/min 59.1 76.2 143.9 178.2 kW 1.4 1.8 3.4 4.3
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ACE3 1121.02 GB
ACE3 1121.02 GB
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Pump dimensions
Pump ACE
Dimensions in mm (The counter flanges are accessories)
Flange size FH FI FR FY 25 37 25 27 30 40 42 40 42 49
Main dim. A 225 261 273 B 73 73 83 B1 81 81 83 Outlet P 25 25 40 PL PM PN PO PR PS PT 14 14 15 28 28 40 46 54 55 9 9 11 62 82 25 62 82 25 90 115 33 T 25 40 40 C 50 50 50 D 60 68 75 E 60 75 85 F 175 211 223 N 110 133 151 Inlet TM TN TO TR TS 28 32 40 41 40 45 9 11 11 W G 12 12 15 H 6 6 6
Flange dim. J 130 130 145 K 160 160 170 L1) 110 110 120 LG 9 9 11 Weight Z Z1 CoG kg M5 75 10 M5 92 12 M5 100 15
Shaft X2) Y
62 82 29 90 115 29 90 115 34
14 16 5 14 16 5 19 21,5 6
Pump dimensions
Pump unit ACE
Dimensions in mm (With standard electric motor)
H D1
Main dim. A
481 521 565 611 624 517 557 601 647 660 569 613 659 672 744
Foot dim. C
98 112 112 155 155 98 112 112 155 155 112 112 155 155 185
A1
208 238 272 308 321 208 238 272 308 321 238 272 308 321 371
A2
213 239 247 309 322 213 239 247 309 322 239 247 309 322 373
AC
140 160 178 199 215 140 160 178 199 215 160 178 199 215 255
B
171 185 185 228 228 171 185 185 228 228 195 195 238 238 268
D D1 E
60 60 60 60 60 68 68 68 68 68 75 75 75 75 75 156 88 98 109 109 164 96 106 117 117 103 113 124 124 130 60 60 60 60 60 75 75 75 75 75 85 85 85 85 85
F
105 90 90 230 230 105 90 90 230 230 90 90 230 230 270
G G1 H
70 19 60 15 60 15 75 185 22 75 185 22 70 19 60 15 60 15 75 185 22 75 185 22
J
205 210 210 250 250 205 210 210 250 250
K
180 180 180 215 215 180 180 180 215 215 180 180 215 215 265
Outlet P
25 25 25 25 25 25 25 25 25 25 40 40 40 40 40
Inlet PS
30 30 30 30 30 30 30 30 30 30 49 49 49 49 49
Dismantling S
30 30 30 30 30 49 49 49 49 49 49 49 49 49 49
Weight Z
48 58 68 78 78 48 58 68 78 78
PB
37 37 37 37 37 37 37 37 37 37 42 42 42 42 42
PR
27 27 27 27 27 27 27 27 27 27 42 42 42 42 42
T
25 25 25 25 25 40 40 40 40 40 40 40 40 40 40
TB
37 37 37 37 37 42 42 42 42 42 42 42 42 42 42
R
27 27 27 27 27 42 42 42 42 42 42 42 42 42 42
V
98 108 118 128 128 98 108 118 128 128 108 118 128 128 150
V1
48 58 68 78 78 48 58 68 78 78 58 68 78 78 100
Y
68 68 68 68 68 68 68 68 68 68
CoG kg
283 291 287 285 281 302 310 305 300 295 327 323 317 312 309 20 24 30 40 45 22 26 32 42 47 29 35 45 50 75
68 58 68 68 68 78 68 78 70 100
ACE3 1121.02 GB
Fig. 2 7 www.imo.se
Sectional view
ACE all models
732
7310
463
463A
xQxx SealGuard
501 509 506 122 351 (112) 401 1020 202
CC
556 551 537
537A
EE
557
557A
Fig. 11 8 www.imo.se
ACE3 1121.02 GB
List of components
Pos No Denomination 1020 113 122 125 202 351 401 440 451 453 462 462A 463 463A 501 506 509 Power rotor Key Ball bearing Secondary seal Idler rotor Balancing bush Pump body Return valve Screw Screw Plug Sealing washer Plug Sealing washer Front cover Gasket Shaft seal Pos No Denomination 537 537A 551 556 557 557A 6000 605 608 608A 6120 613 614 615 7310 732 Deaeration plug Washer Rear cover Gasket Plug Washer Compl. valve element O-ring Valve spindle Tension pin Set screw Pin Valve piston Valve spring Compl. SealGuard Gas generator
ACE3 1121.02 GB
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Installation
The ACE-pump is designed to be angemounted to an electric motor via a connecting frame and a exible shaft coupling and has an angle bracket for mounting horizontally and vertically, see mounting instructions. Two pump units can also be mounted to a double assembly on a common frame with inlet and outlet pipe connections. The double assembly saves space and facilitates installation, maintenance, service and supervision. See Product description for T4. The pump unit, pump with connecting frame and motor, is designed to work in an air temperature between +2 C and +40 C. This with a maximum humidity of 80 %. For other environmental conditions, please contact your IMO-representative. The pump body, however, can be heated to maximum uid temperature. For more information about installation, see the Installation and Service instruction for ACE pumps.
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ACE3 1121.02 GB
A bare shaft pump (Fig. 3) can be ordered with the accessories in g. 4-10.
Accessories
Fig. 10 SealGuard
SealGuard enhances shaft seal life when handling Heavy Fuels, having a tendency to form hard deposits impairing the shaft seal performance.
ACE3 1121.02 GB
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IMO AB:
P. O. Box 42090, SE 126 14 Stockholm, Sweden Telephone: +46 8 50 622 800, Telefax: +46 8 645 1509