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Here the burning zone is just below the main reactor wall. And the reactor comes in direct contact with the flames of burning material. The life of 16 mm plate reactor is not more then 3-4 years The plant comes frequently to zero production. Because of minor problems in single big reactor. Here Once the reactor fired whole factory staff comes comes to wait and watch position for next 18 to 24 hours. You get out put once in 24 hour
Manufacturer of Vertical Tyre Pyrolysis Plant (First and Only manufacturer in India). F 2237, RIICO Industrial Area, Ramchandrapura ( Sitapura Extn.), Jaipur.
Due to smaller quantity of material used, the cooling time is low. Each cycle takes maximum 12 hours. So each reactor can be charged twice in 24 hours. Due to controlled temperature heating The quality of carbon black is better then the other system. So there are are chances of industrial use of this carbon black. The content of Carbon particle in condensed oil is lower. Since the out let for oil vapors is from the top of the reactor and the inner material is stationary. The point no. 7 is self explanatory about safety of this system. The out-let of rector can never be blocked due to heavy material. The quality of steel wire separated from tyre is without deformation. So we get better price of steel.
Only one cycle is possible in 24 hours. If every operation is mechanized or otherwise even more time required.
The Quality of carbon black is very poor (Content of semi burnt polymers is more then the pure carbon black The oil vapor outlet is from the centre of rotary reactor. And the whole material is dynamic. It gives very high percentage of heavy oil and carbon contet in oil. Very high chances of blockage of outlet pipe due to deposition of semi solid carbon black mixture on the neck of outlet pipe. The steel recovered by this system is in the form of entangled wire bunch resulting in lower market price. THE BELOW FIGURE IS SELF EXPLAINATORY.
10
10a
Steel scrap obtained from Horizontal reactor Steel Scrap obtained from Vertical reactor
Manufacturer of Vertical Tyre Pyrolysis Plant (First and Only manufacturer in India). F 2237, RIICO Industrial Area, Ramchandrapura ( Sitapura Extn.), Jaipur.