High Dynamics - Quiet and Smooth

plastics for longer life

System E3

System E3
New E-Chain series for highly dynamic applications
Cycle times in automation get shorter, while demands for low noise and vibration levels are increasing. For the broad range of small size E-Chain applications, igus now introduces the new product family System E3, that fully meets those requirements: Smooth motion through tested and tried "E6" design principle, 38dB(A)* Elastic, dampening connector strip replaces pins and bores Short link pitch Modular 3-piece link design Cost effective cross bar-, separator and connector modules Fast an easy cable access through zipper opening mechanism Good unsupported strength through solid, interlocking side links Easy lengthening and shortening Also suits flat cables Accessories: separators, integrated strain relief, mounting brackets

* Figure determined in the igus laboratory in accordance with DIN 45635, taking into consideration background noises, for the E3.22.060.44 series at v = 1.8 m/s

The igus System E3 is of specific interest for the following industries: Semi-conductor manufacturing and handling Optic Pick and place robots Handlings and robots Other material handling applications Applications where micro chains are being used Printers and plotters

+++ More information, CAD data and PDF downloads online

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High Dynamics, Quiet and Smooth

3
3-piece E-Chain, featuring many new ideas
The new igus System E3 combines small pitches, smooth running, stability, easy assembly and economic efficiency all in one. The spring element as connector replaces the pin hole principle and avoids relative movements between the joints. This allows being almost free of wear. To reduce production and assembling costs, the spring band is not mounted individually, but on a length of ten chain links. Another realized aim regarding the E3 is an absolutely safe ESD performance. A modified spring element made of electrically conductive material, which connects the chain links mechanically and electrically, permanently guaranties constant electric conductance, even at high bending stress and in any position.

The abbreviation E3 stands for an Energy Chain consisting of three basic elements: Chain link body Zipper style opening lids Separator module

Cost efficient modules for whole chain sections, not individual links
The new Energy Chain System allows faster assembling times. Opening and closing the Energy Chain is made by "zipperbars on a thread". Also in this case a thread covers the length of ten chain links. When the Energy Chain links are moving into the bending radius, the meander-shaped thread extends without any problems. The change-over of the individual band segments can be additionally tied together, so that endless bands can be mounted. The same principle of the elastic thread was transferred by the designers to the separators of the System E3. Five separators in one thread are simultaneously mounted on the crossbars. This generates ordered chambers which protect the sensitive cables against failure. Vertical separators on a band divide carrier space

Zipper style opening lids on a band for quick and easy installation

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System E3
Product range and installation dimensions
E3.10 series - E3 Energy Chain system with an internal height of 10 mm to be snapped open along the outer radius. Pitch: 16.7 mm per link = 60 links/m (1002 mm)
R
Part No. E3.10.060.015 E3.10.060.018*

Bi[mm]
60 60 60 60 60

Ba[mm]
72 72 72 72 72

Hi[mm]
10 10 10 10 10

Ha[mm]
14 14 14 14 14

R[mm] Bending radius

015 018 028 038 048

8 max.
Bi Ba

10 14

E3.10.060.028* E3.10.060.038* E3.10.060.048* * in preparation

E3.15 series - E3 Energy Chain system with an internal height of 15 mm to be snapped open along the outer radius. Pitch: 16.7 mm per link = 60 links/m (1002 mm)
R
Part No. E3.15.060.032 E3.15.060.038*

Bi[mm]
60 60 60 60

Ba[mm]
72 72 72 72

Hi[mm]
15 15 15 15

Ha[mm]
20 20 20 20

R[mm] Bending radius

032 038 048 075

13 max.
Bi Ba

15 20

E3.15.060.048* E3.15.060.075* * in preparation

E3.22 series - E3 Energy Chain system with an internal height of 22 mm to be snapped open along the outer radius. Pitch: 16.7 mm per link = 60 links/m (1002 mm)
R
Part No. E3.22.060.044 E3.22.060.050*
22 27

Bi[mm]
60 60 60

Ba[mm]
72 72 72

Hi[mm]
22 22 22

Ha[mm]
27 27 27

R[mm] Bending radius

044 050 075

E3.22.060.075* * in preparation

20 max.
Bi Ba

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High Dynamics, Quiet and Smooth

3
Accessories
Individual vertical separators, slotted
Energy Chain E3.10 E3.10 E3.15 E3.15 E3.22 E3.22 Part No. E3.10.01 E3.10.11 E3.15.01 E3.15.11 E3.22.01 E3.22.01 unassembled assembled unassembled assembled unassembled assembled

Vertical separator band

Energy Chain E3.10 E3.15 E3.15 E3.22 * in preparation Mounting angle Part No.. * E3.15.01.10 E3.15.11.10 * unassembled assembled

Mounting bracket, snap-on with a tiewrap plate Art. no. E3.00.200, supplied with a tiewrap plate Universal, for all E3 series

Mounting angle
Energy Chain Part No. E3.10 E3.15 E3.22 E3.10.00 E3.15.00 E3.22.00 A 12 18 25 B 16 22 A 29 B

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System E3
Tested at the igus laboratory

Low noise - long term: 38 dB(A)*

Long-term tests in the igus acoustic laboratory showed reduction of 19-20 db(A) compared with standard Energy Chains, measured at a speed of 1.8 m/s and an acceleration of 3 m/s2. Taking into account that already 3 db(A) are like a 50% noise reduction for human ears, we can easily imagine its positive effect on modern machines.
* Figure determined in the igus laboratory in accordance with DIN 45635, taking into consideration background noises, for the E3.22.060.44 series at v = 1.8 m/s

Long term durability

During long-term tests the System E3 with the spring band connector easily passes 18.4 million (Issue 01.09.2004) cycles at a bending radius of 44 mm and an acceleration of 4 m/s2. The tests are continued. Corresponding tests with the similar System E6 currently pass 120 million cycles without damage.

Test setup at the igus lab

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High Dynamics, Quiet and Smooth

Please fax us your System E3 application data: +49(0)22 03/96 49-222

What size are you looking for?
Inner height Hi Inner width Bi mm mm

Which bending radius?

bending radius mm

Which measures would you recommend for improvement?

I have already used an E3 E-Chain in the past.

Yes No

Send me a free E3 sample!

Order sample

My contact information:
Company: Department: Contact name: Street/no.: Postal code/town: Phone: Fax: Email:

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System E3

igus System E3 online http://SystemE3.igus.de (German)

More information on the new System E3 is also available online.
3D CAD data - free download Online catalogues with free PDF downloads Press releases Information material and ordering samples Questions for the product experts

A lot more information on the new E3 system

with free PDF downloads

MAT 0070638.2, Issue 09/2004. Subject to technical alterations!

how to order samples

and free downloads of 3D CAD data

More news and information about other igus products is available under www.igus.de

igus GmbH Spicher Str. 1a D-51147 Kln Tel +49-22 03-96 49-800 Fax +49-22 03-96 49-222 info@igus.de www.igus.de
The terms "igus", "Energy Chain", "Energy Chain System" and "E-Chain"are legally protected trademarks in the Federal Republic of Germany and in case also in foreign countries

plastics for longer life