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Case Study of Automotive Industry Logistics & SCM

Present by : Group 5 Loxy MBA-Logistics RU (SEC.1)

Case Study of Automotive Industry Present by : Group 5 Loxy MBA-Logistics RU (SEC.1) .

1. Background of Business

1. Background of Business

2. Supply Chain ( Domestics )


Local Supplier Factory W/H Manufacturing

Import Supplier Factory W/H

3PL W/H

2. Supply Chain ( Export )


Local Supplier Factory W/H

Manufacturing

Import Supplier Dealer 3PL W/H

Focus in Logistics Activities


A. Receive & Storage B. Picking & Supply C. Production D. Transfer to Warehouse E1 - Prepare Transportation ( Domestics Customer ) E2 - Transportation Process ( Domestics Customer ) F1 - Prepare shipment ( Export Customer ) F2 - Shipment Process ( Export Customer )

G. Inventory Control

A. Logistics Activity ( Receive & Storage )

Unloading from Truck

Check Receive - Item, Qty, Document -

Record data to System --Refer PO, Invoice, etc--

Move to Storage In Raw Material W/H

Warehouse Operator Record stock card

Keep Important Doc. & Forward Important Doc To other business unit

**Present : All steps work under manual operation **

B. Logistics Activity ( Picking & Supply )


Day - 2
Production Plan ( Confirm )
Link data

Day - 1

Day ( Production Date)

Picking from Shelf and Prepare For supply

Key Picking data For Cut stock

Picking Slip Issue Waiting Supply

Supply to Line

Picking Operator Check Stock

* Part supply will set as lot by lo *

** Supply to Line by period In every 2 hours **

C. Logistics Activity ( Production )

Ticket
- Production Lot - Order Date - Item No - Lot Qty - Etc.

Operator in Each Station

Supply part into each station

D. Logistics Activity ( Transfer to W/H )


Load to PC Wait to Delivery ( Domestics )

Read QR-code Tag On Each Box

Load data and Check List from Monitor

Storage into area ( In Warehouse )

Wait for Shipping ( Export ) Update to Database Flow of Process

E-1. Logistics Activity ( Prepare transport for Domestics Customer )


Confirm Transport List Receive Confirm Transport Sheet Update to Database

Read Cross check Load Delivery List To Handheld 1. Read Delivery List 2. Read Box Label

Load Reading via PC And Check Detail on Display Monitor

Confirm Delivery via System & Record data

E-2. Logistics Activity ( Transportation to Domestics customer )

Loading Dolly to Truck

Allocation on Truck ( Divide each customer )

Transport Direct Or Milk Run

Empty Box

F-1. Logistics Activity ( Prepare shipment for Export Customer )


Pallet shipment List Shipment order data < Data confirm from Customer service > Wait for Shipment

Check Stock in each shipment order

Arrange data For each pallet Via PC and Print Out Pallet List Each pallet Contain various SKUs

Shipping Mark 1. Pallet Process 2. Scan check ( Pallet List + Box Label ) 3. Print-out Shipping Mark

Load for Error checking Via PC And Record data Of Pallet-SKUs to Database

Update to Database

F-2. Logistics Activity ( Shipment to Export Customer )


Shipment Order Sheet

Shipping Mark Contact to Freight Forwarder for pick up And Issue Shipment Order sheet Scan check for confirm Shipment Order Sheet + Shipping Mark Unload from Rack And load to truck Freight forwarder Support shipment To customer

G- Logistics Activity ( Inventory Management )


Inventory List Update to Database

Inventory List Issue for stock Item ( Both R/M And F/G )

Read QR-code for Check Stock F/G only And Manual check For R/M

Load Reading List to PC And Check Detail on Display Monitor

Confirm Inventory and update stock data To Stock control system

Logistics Problem : Receive & Storage Raw Material with Manual Operation
Problem 1. Difficult to manage various items and supplier 2. Use Long time when receive & check items 3. Human Error Problem 4. Difficult to trace about Historical data of operation 5. If have any problem about parts when supply to line, can not search data for feed back to suppliers

Improve Logistics Activity ( Receive & Storage )


Unloading from Truck Check Receive - Item, Qty, Document Record data to System --Refer PO, Invoice, etc--

Move to Storage In Raw Material W/H

Warehouse Operator Record stock card

Keep Important Doc. & Forward Important Doc To other business unit

New System ( Improvement )


1

Scan Bar-code

Load data and Check on system

Confirm Process And Record data to Database

< Operation both Storage and Picking for supply production >

Scan Bar-code Each Box

Read Location Bar-Code and Storage

- Load data - Record database - Add / Cut stock

Improvement plan ( Solution )


Solution 1. Evaluate Performance in each suppliers 2. Select supplier for define objective ( WIN-WIN solution ) 3. Plan for create Pilot Project and Action plan together 4. Go-Project and Evaluate success 5. Conclusion and study for feasibility of project for next suppliers

Thank you for attention


Present by : Group 5 Loxy MBA-Logistics RU (SEC.1)

Present by : Group 5 Loxy MBA-Logistics RU (SEC.1) .