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Reena Panwar
INTRODUCTION
Zara is in the clothing apparel business, owned by Inditex. It has built an extraordinarily well-performing value chain. Right now is that the system that they use, P-O-S (Point of Sale terminals) which runs on DOS. PDAs- ordering, transmitting information. This case views Zara's business strategies and how IT supports their business decisions.
CONT..
Xan salgado badas Head of IT for inditex. Bruno sanchez Technical lead for POS system. Zara uses DOS operating system for their point-of-sale (POS) terminals, which was supported by Microsoft.
POS at each store has a dial-up modem that is used to transmit sales data to headquarters.
The decision making process is based on the judgment of employees throughout the company.
ISSUES
Zara is to decide whether it has to upgrade the present system or not. Lack of expertise in windows based OS.
Zara dont share inventory information electronically and so inventory management becomes highly difficult and manual.
BUSINESS MODEL
1)
BUSINESS MODEL
More responsibilities to employees and decision making . Asking what they need
Advertisement only for twice yearly sales expenditure only 0.3 percent of revenue
BUSINESS MODEL
APPROACH
IMPLICATIONS ON SHOPPERS
Buy product on the spot Visiting stores often Clothes to be worn 10 times
OPERATIONS
ORDERING
FULFILLMENT
ORDERING
Most regular, precisely defined and standardized. All major sections (Men, Women, Children) place the order at La Coruna twice a week
ORDERING PROCESS
Determine replenished quantities Managers know this by handheld computer linked each night at La Coruna OFFER- included description and pictures of new available items Store manager divides the offer into segments and beamed into segments using Infrared Manager would send completed form now called ORDER
FULFILLMENT
Main job is to match supply of finished clothes coming from DC with stores demands SKU is the combination of garment + size + color + fabric When supply and demand equaled for one SKU commercial divided inventory by a computer to one that wanted it.
Total pool of information is combined from aggregated orders from all stores and total supply of inventory in DC
CONTD
If demand > supply, commercial determined which store would get the items Commercials and product managers determined future production for each SKU, thus catering to the production Commercials also sent items to stores they didnt order, they were new garments for which Zara wanted to assess the demand
GOAL- To produce and deliver when needed, and so clothes flowed quickly from Factories -> DC -> Stores without stopping and negligible inventory
New designs at start of fall/winter & spring/summer Bought out new items + made changes in existing items Zara introduces 11000 new items, credit given to the vertically integrated manufacturing operations
MANUFACTURING PROCESS
Production requirements distributed across network that quickly produced and delivered goods to Zara Zara owned a group of factories around La Coruna to do capital intensive for initial steps of dyeing and cutting cloth Cut fabric was sewn into garments in Galicia and Northern Portugal Finished garments sent to Zara facility where they were ironed, inspected and given a machine readable tag Sent to DC RESULT- Consistent new design production in three weeks and garment on sales racks within next two days
decision making. Applications were written by Salgado and Castelleno rather than buying commercial software. Applications to support ordering, fulfillment and manufacturing were developed internally.
LA CORUNA
Internally developed applications were used to prepare the offer and distribute it over the Internet to stores, receive orders and sort them.
Each store transmitted daily sales record from the stores POS terminal back to la coruna.
Theoretical inventory helped in allocating products.
FACTORIES
Simple applications were used to present factory managers with quantities and due dates for all production requests. Large computer controlled equipment cut cloths into patterns. These machines minimized scrap and cut over 100 layers of fabric at a time
Cut fabric was then sent from Zara factories to external workshops for sewing.
DISTRIBUTION CENTRES
DCs
Conveyor belts facilitated receiving bulk quantities of garment from factories & then recombining these garments into shipments for each store. IS tracked location of each SKU at the DCs and then controlled the conveyer belts to pick them up & drop them off at the appropriate places. Manpower took garments off the belts and put them on hangers or racks or cardboard boxes
STORES
Stores used identical handhelds PDAs & POS systems since 1995 for ordering, handling garment returns to DCs & transmitting information from Headquarters to all stores.
Before fax order forms were used. Unreliable fax machines, paper shortages & other similar problems caused delays in the ordering process
POS terminals using DOS was effective. No IT support was required to open a new store as the manger simply inserted 2 floppy drives into each blank POS terminal which contained DOS and other applications. POS & PDAs terminal was not connected to La Coruna, other stores & other in store network.
R ECOMMENDATION
Zara should install modern POS terminals in each Zara store. Train employees on the non-DOS based new commercial software. Exchange of critical information (via store canvassing, telephone conversations, and experience-driven intuition) with non-dial up internet connections.
H OW
Control most steps in supply chain: design , production and retailing Efficient Operating model High Varieties Control over distribution process
W HAT
FOCUS Advertisements
Opening New Stores (Best Known Streets)
H OW
Z ARA ENSURE HIGH GARMENT TURNOVER ? W HY DID Z ARA NOT OPT FOR ONLINE ORDERING & S ALES ?
DID
Company DCs were not configured for picking small orders and shipping them to consumers It would be complicated to handle returns of merchandise bought online.
A website www.zara.com existed but it served as a digital display window showing few typical garments
G ROWTH
Inditex operates 1550 stores and 550 were part of Zara. So One third of total has been occupied by Zara. Zara generates 73.3% of the group sales. Profitable growth and geographic expansion. Italy Ample opportunity for growth existed with in its current market. Western European largely support with its current infra structure.
W HAT
Ordering by canvassing, ensured they could get to know new product designs and demands according to the consumer, whereas ordering through inventory only ensured that they would replenish the existing items, and could not get to know about any new trends.