UNDER THE GUIDANDE OF: MR. B.D. RICHHARIYA (SR.

MANAGER) BHEL JHANSI

BY:
Rohit kumar pradhan 0919521026 EN

CONTENTS1. BHEL Introduction 2. Manufacture units of BHEL 3. Product Profile 4. Dry Type Transformer 5. Power Transformer 6. Traction Transformer 7. ESP (Electrostatic Presepitator Rectifier Transformer)

BHARAT HEAVY ELECTRICALS LTD.

1st unit set up in Bhopal in August 1956. B.H.E.L. is the largest engineering and manufacturing enterprise in India in the energy/infrastructure sector with strong man force of 82000 people. B.H.E.L. manufacture over 180 products under thirty major product groups and caters to core sectors of the Indian Economy viz., Power Generation and Transmission, Industry, Transportation, Telecommunication, Renewable Energy, etc.

Certification acquired by B.H.E.L are SystemsISO 9001, Environmental Management SystemsISO 14001 and Occupational Health and Safety Management Systems-OHSAS 18001 and has also adopted the concepts of Total Quality Management. B.H.E.L. has installed equipment for over 90,000 MW of power generation- for Utilities, Captive, and Industrial users. BHEL Jhansi is set up in 1974.

MANUFACTURING UNITS OF BHEL

First Generation Units
BHOPAL HARDWAR HYDERABAD TIRUCHY Heavy Electrical Plant Heavy Electrical Equipment Plant Heavy Electrical Power Equipment Plant High Pressure Boiler Plant

Second Generation Units

JHANSI HARDWAR TIRUCHY Transformer and Locomotive Plant Central Foundry and Forge Plant Seamless Steel Tube Plant

Unit Through Acquisition and Merger

BANGALORE Electronic Division Electro Porcelain Division Boiler Auxiliaries Plant Insulator Plant Component and Fabrication Plant Industrial System Group

New Manufacturing Units

RANIPAT JAGDISHPUR RUDRAPUR BANGALORE

Product Profile
TRANSFORMER
TYPE
Power Transformer
Rectifier Transformer Furnace Transformer Voltage Transformer Current Transformer

RANGE
Up to 220 kV 250 MVA
Up to 132 kV 120 KVA Up to 33 kV 60 MVA Up to 220 kV Up to 400 kV

Traction Transformers Single Phase Freight Loco Up to 25 kV 5400 KVA Three Phase Freight Loco Up to 25 kV 7475 KVA Transformer for ACEMU Cast Resin Dry type Transformer Up to 25 kV 1550 KVA Up to 33 kV 3150KVA

DRY TYPE TRANSFORMER

The major components of Dry Type transformers are: Core Winding Epoxy Resin Fiber Glass Mat Fiber Glass End Blocks and Cylinders Enclosure Marshalling Box Epoxy Bushings and Insulators Temperature Scanner and PT-100.

MANUFACTURING PROCESS OF DTT:

1): WindingsCopper conductor is used for the winding of both LV & HV. After the winding wound coils are placed in separate steel mould.

2): CastingCasting is done by utilizing the unique properties offered by pure liquid epoxy system. 3): Cutting and Dressing
4): Assembly of Transformer

CHARACTERITICS & FEATURES OF DTT: 1. Self-extinguishing and fire retardent 2. Maintenance free nature 3. Immediate switch on 4. Resistance against temperature fluctuation 5. Space saving 6. Lower losses and higher effienciency 7. Moisture proof 8. Increased in performance by forced cooling 9. Nonpolluting

APPLICATION OF DTT:
Power Plats-thermal, hydro, nuclear plants Steel rolling Oil rings and refineries Chemical and Fertilizer plants Metro railways Underground Sub station and Milling

POWER TRANSFORMERS

The major components of power transformers are:

Core

Winding
Tank & Fabricated fittings & Accessories Marshalling Box & RTCC panel Transformer Oil Radiators, fans, pumps or OFWF coolers OLTC ( On load tap changer) Bushings

Buchholz relay

TRACTION TRANSFORMERS

All assemblies, requirement of material & components and process for manufacture for traction transformers is similar to power transformers. Traction transformer require special HV cable bushing termination to connect to overhead catenary. All the material & stages of manufacture of traction transformer are inspected by RDSO & require their approval.

ESP TRANSFORMERS

The major components of ESP transformers are, Core Winding Tank & Fabricated fittings & Accessories Thermometer Box Oil (in few cases Silicone Oil) Radiators (in few cases) Bushings Instruments Pressure relief valve, Buchholz relay. Magnetic oil Gause, Diode stack, Resistor board, Shunt resistor, Glow tube

INSTRUMENT TRANSFORMER

The major components of Instrument Transformers are, Hollow porcelain Insulated Primary conductor (Cu tube, Al tube, PICC) Secondary winding on Ring Cores & C cores (Synthetic Enamel Round Copper wires) Tank & Top chamber Assembly Primary Terminal & Secondary Epoxy board, Pressure Relief Device

QUEREY??????

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