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Many process operations require the removal of entrained gas or non-gas particles from multi-phase stream. The removal of these gas or non-gas particles is the process in itself
For proper separator design, partcle size analysis is important for correct equipment selection
Electrosatatic Precipitator
Centifugal Separator
Wet Scrubber
Impingement Separator
Filter Separator
portion of the vessel. The force used to separate the solids from tge gas is gravity, The primary
physics involved is the terminal velocity of the particulate. It cab be seen that the gas velocity must be very low in order for separation to accur
CENTRIFUGAL SEPARATOR
Velocity is the primary factor in the performance of a
centrifugal separator. For a given size centrifugal separator, the size of the separated particulate is inversely proportional to the square root of the gas velocity. Consequently, the success of a centrifugal separator is dependent on gas velocity obtained. The minimum particle size to be separated is dependent
IMPINGEMENT SEPARATOR
Velocity is the primary factor in the performance of a
centrifugal separator. For a given size centrifugal separator, the size of the separated particulate is inversely proportional to the square root of the gas velocity. Consequently, the success of a centrifugal separator is dependent on gas velocity obtained. The minimum particle size to be separated is dependent
FILTER SEPARATOR
Velocity is the primary factor in the performance of a
centrifugal separator. For a given size centrifugal separator, the size of the separated particulate is inversely proportional to the square root of the gas velocity. Consequently, the success of a centrifugal separator is dependent on gas velocity obtained. The minimum particle size to be separated is dependent
SPRAY SCRUBBER
Dust is removed by counter-current washing with a liquid, usually water, the solids are removed as a slurry. The principal mechanism involved is the impact (impingement) of the dust particles and the water droplets. Particle sizes down to 0.5 /xm can be removed in suitably designed scrubbers. In addition to removing solids, wet scrubbers can be used to simultaneously cool the gas and neutralise any corrosive constituents. Spray towers have a low pressure drop but are not suitable for removing very fine particles, below 10 /zm. The collecting
SPRAY SCRUBBER
efficiency can be improved by the use of plates or packing but at the expense of a higher pressure drop.
ELECTROSTATIC PRECIPITATOR
Capable of collecting very fine particles, <2 /im, at high efficiencies. Their capital and operating costs are high, should only be considered in place of alternative processes, such as filtration, where the gases are hot or corrosive. Their main application is probably in the removal of the fine fly ash formed in the combustion of pulverised coal in powerstation boilers. The basic principle of operation : The gas is ionised in passing between a high-voltage electrode and an earthed (grounded)
electrode; the dust particles become charged and are attracted to the earthed electrode.
The precipitated dust is removed from the electrodes mechanically, usually by vibration, or by washing. Wires are normally used for the high-voltage electrode, and plates or tubes for the earthed electrode.
ELECTROSTATIC PRECIPITATOR
ELECTROSTATIC PRECIPITATOR