HJHJHJ

Version 1.
BladeModeler
3.0 TurboSystem Overview
3/23/2007 2007 ANSYS, Inc. All rights reserved.
BladeModeler 11.0 ANSYS, Inc. Proprietary
Inventory #002498 3-1
Version 1.0
Outline
Training Manual
Workbench Environment BladeModeler BladeGen

Vista CCD/CPD
BladeEditor TurboGrid Turbo System - Assisted Workflow Automated, Unstructured Blade Meshing Turbo Pre Turbo Reports
3/23/2007 2007 ANSYS, Inc. All rights reserved. BladeModeler 11.0 ANSYS, Inc. Proprietary
Version 1.0
Outline
Training Manual

Vista CCD/CPD
Version 1.0
What is ANSYS Workbench?

Training Manual
ANSYS Workbench is a new-generation solution from ANSYS that provides powerful methods for interacting with the various ANSYS solvers. This modular environment provides a unique integration with CAD systems, and your design process, enabling the best CAE results.
External CAD WORKBENCH
Version 1.0
Workflow
Training Manual
There are two typical workflows used for CFD analysis of turbo machinery in Workbench
1. With a TurboGrid License

BladeGen
Create blade geometry
TurboGrid
Turbo Pre
Create structured mesh
Set up boundary conditions and physics
Solver
Turbo Post
Iterates to converged solution
Analyze solution
Version 1.0
Workflow
Training Manual
2. Without a TurboGrid License

BladeGen DesignModeler
(BladeEditor)
Create blade geometry
Import geometry to DesignModeler using BladeEditor feature
CFX-Mesh Turbo Pre Solver Turbo Post

Create unstructured mesh
Set up boundary conditions and physics
Iterates to a converged solution
Analyze solution
Version 1.0
Structural Analysis
Training Manual
Workbench can also be used for structural analysis of turbo machinery components
Version 1.0
Workbench Databases
Training Manual
There are various types of files used by Workbench, each differentiated by the file extension
.wbdb Workbench Database .agdb .dsdb .fedb Finite Element Database .cmdb CFX-Mesh Database .cmdat CFX-Mesh Data
ANSYS Geometry Design Database Simulation Database

Version 1.0
The ANSYS Start Page

Training Manual
Launching Workbench modules: Workbench modules are all launched using the ANSYS Workbench icon, under Start Menu > Programs > ANSYS 11.0 Users can launch the Workbench from within a supported CAD system
Version 1.0
The ANSYS Start Page

Training Manual
After launching ANSYS Workbench, the StartPage displays what options/modules are available to the user:
Launch a new BladeModeler Session
Select file type to load existing files
Change default settings
Version 1.0
Options Page
Training Manual
Before entering a Workbench module, the current and default options may be selected through the Options button This is useful for setting the default working units, modifying the graphics style etc. Preferences for all Workbench modules can be controlled through this dialog box
Version 1.0
The ANSYS Project Page

Training Manual
The project page lists all files associated with the current project The menu on the left is context-sensitive. Depending on the file selected, options available will differ
Version 1.0
Outline
Training Manual

Vista CCD/CPD
Version 1.0
BladeModeler
Training Manual
BladeModeler consists of three components: BladeGen

Blade Design
DesignModeler
CAD tool to add additional features to blade Fillets, blade trimming, shroud covers Generation of fluid volume Creation of scrolls, housings, volutes, etc.
BladeEditor
DesignModeler add-on that provides seamless geometry connection between BladeGen and DesignModeler
Version 1.0
What is BladeModeler?
Training Manual
User IO
70 0.0 2 N 0 33 1.000000 0.000000 1.000000 0.100000 1.000204 0.100000 1.001623 0.100000 0.000000 0.000000 0.077093 0.154129 -5.000000 -3.000000 -2.814457 -2.628919
WORKBENCH
BladeGen DesignModeler
External CAD
User IO
70 0.0 2 N 0 33 1.000000 0.000000 1.000000 0.100000 1.000204 0.100000 1.001623 0.100000 0.000000 0.000000 0.077093 0.154129 -5.000000 -3.000000 -2.814457 -2.628919
Version 1.0
What is BladeGen?
Training Manual
BladeGen
DesignModeler
A blade geometry creation tool

Define blade type Initial blade geometry setup Set tip gap, shrouded/unshrouded Report generation Geometry modification
Version 1.0
Outline
Training Manual

Vista CCD/CPD
Version 1.0
Vista CCD/CPD
Training Manual
CCD Centrifugal Compressor Design CPD Centrifugal Pump Design These are initial sizing tools useful for compressor and pump design Lectures 6 and 7 cover the details of CCD/CPD
Vista CCD: Duty and Aerodynamic Data
Version 1.0
Training Manual
Vista CPD: Pump duty and fluid dynamic data
Version 1.0
Training Manual
Note option to specify the Head Coefficient, 2gH / U22

Version 1.0
What is DesignModeler?
Training Manual
BladeGen
DesignModeler
A CAD-like modeler with analysis modeling goals:

Performs unique geometry modification capabilities for simulation: Feature Simplification Enclosure Operation Fill Operation Spot Welds Split Surfaces Surface Model Extraction Planar Body Extraction Beam Modeling
Version 1.0
What is DesignModeler?
Training Manual
BladeGen
DesignModeler
Blade fillets
Shroud cover
Revolved trim
Version 1.0
What is BladeEditor?
Training Manual
BladeGen
BladeGen
DesignModeler
An Add-in to DesignModeler
Provides geometry connection between BladeGen and DesignModeler Allows for easy editing of blade geometry from Blade Gen Allows for the import of multiple BladeGen models into one DesignModeler session Components from another CAD source can be imported and combined with blade geometry (ie A volute)
BladeEditor
DesignModeler
Version 1.0
Outline
Training Manual

Vista CCD/CPD
Version 1.0
TurboGrid
Training Manual
High quality Hex mesh Highly automated Reliable Repeatable High resolution b.l.
Courtesy PCA Eng.
Version 1.0
Outline
Training Manual

Vista CCD/CPD
Version 1.0
TurboSystem Assisted Workflow

Training Manual
The ANSYS TurboSystem is a new feature in ANSYS 11.0 The assisted workflow is a set of three new project page tasks that automate the process of setting up and running a single blade analysis, including meshing, solving, and report generation This functionality is an alternative to the BladeGenPlus analysis capability (Legacy product)
Version 1.0
TurboSystem Tasks
Training Manual
New BladeGen model Starts BladeGen

New blade mesh Imports selected BladeGen model into DM and then creates an unstructured mesh using CFX-Mesh
New blade CFD simulation Starts CFX-Pre in Turbo Mode with selected mesh
Version 1.0
TS: New blade mesh

Training Manual
Solid model creation is automatic Meshing is automatic Named selections created for hub, shroud, etc. Periodic interface specified Inflation created on hub, shroud and blade
Version 1.0
TS: Mesh size

Training Manual
Mesh parameters based on cmdb template (BladeModeler/BladeEditor/etc/ template.cmdb) Mesh size can be adjusted by changing the Mesh Scale Factor (MSF) in CFX-Mesh Default MSF is 0.6 Larger meshes produced for tall thin axial blades than for radial blades CFX-Mesh MSF preference has no effect on template MSF, only on new mesh sessions
Version 1.0
TS: Mesh Tips

Training Manual
CFX-Mesh is fairly robust with the default template settings, but can fail for usual reasons: edit in CFX-Mesh to diagnose and fix the problem Mesh is relatively coarse, but finer than typical meshes produced in BladeGenPlus (No inflation on hub/shroud in BG+) May need to add mesh controls to resolve details, e.g. the wake region downstream of the blade
Version 1.0
TS: New blade CFD simulation

Training Manual
What is new in ANSYS Turbo Pre 11.0? Minor changes made to CFX-Pre Turbo Mode:
Machine Type specified in Basic Settings Slight changes to Component Definition
Turbo CCL data now passed to CFX-Post for turbo initialization and report creation Must write def file from Turbo Mode to get full benefit of the Turbo CCL data, otherwise only subset of information is passed
Version 1.0
TS: Solver Manager

Training Manual
Compression/expansion efficiency variables written to res file by default for compressible fluids when using Turbo Mode; the global efficiency values can be monitored in Solver Manager When simulation is complete, Solver Manager now asks user whether to load the new solution in CFX-Post
Version 1.0
TS: Turbo Reports

Training Manual
Turbo Report Templates for typical single bladerow components Reports can be used for multibladerow analyses by loading components individually
Version 1.0
TS: Turbo Reports

Training Manual
Reports are similar in content to BG+ reports:

Mesh summary Physics summary Computed results 1D charts for blade loading and averaged quantities 2D/3D plots
Report templates can be modified by the user (CFX\etc\PostReports)

Version 1.0
TS: Blade Design Iteration

Training Manual
User wants to go back to BladeGen and update design Manual steps for re-analysis: Update geometry in Meshing Application and regenerate mesh Reload the mesh file in CFX-Pre and rewrite def file Rerun solver Load new res file with existing report (state file) or reload report template
Version 1.0
TS: Improvements from BG+

Training Manual
Better control over meshing Interactive 3D graphics for easier visualization of model, results, etc. All the benefits of the latest CFX software (Pre/Solve/Post), e.g. real gas, turbulence models, parallel solver Easier to move from simple blade analysis to full CFX functionality, e.g. multi-bladerow, advanced physics, FSI
Version 1.0
Key Point
Training Manual
BladeModeler is a blade geometry creation product that consists of three components: BladeGen Blade creation and editing tool DesignModeler Workbench CAD solid modeler BladeEditor Add-In to DesignModeler that can import and convert BladeGen geometry into a solid model BladeModeler is a useful tool for generating blade geometry for a CFD or FEA analysis

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Version 1.

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-1

Workbench Environment BladeModeler BladeGen

Inventory #002498 3-2

Workbench Environment BladeModeler BladeGen

Inventory #002498 3-3

What is ANSYS Workbench?

External CAD WORKBENCH

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-4

1. With a TurboGrid License

Create structured mesh

Set up boundary conditions and physics

Iterates to converged solution

Inventory #002498 3-5

2. Without a TurboGrid License

Create blade geometry

Import geometry to DesignModeler using BladeEditor feature

CFX-Mesh Turbo Pre Solver Turbo Post

Create unstructured mesh

Set up boundary conditions and physics

Iterates to a converged solution

Inventory #002498 3-6

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-7

ANSYS Geometry Design Database Simulation Database

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-8

The ANSYS Start Page

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-9

The ANSYS Start Page

Select file type to load existing files

Change default settings

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-10

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-11

The ANSYS Project Page

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-12

Workbench Environment BladeModeler BladeGen

Inventory #002498 3-13

BladeModeler consists of three components: BladeGen

Inventory #002498 3-14

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-15

A blade geometry creation tool

3/23/2007 2007 ANSYS, Inc. All rights reserved.

BladeModeler 11.0 ANSYS, Inc. Proprietary

Inventory #002498 3-16

Workbench Environment BladeModeler BladeGen

Inventory #002498 3-17

3/23/2007 2007 ANSYS, Inc. All rights reserved.