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Points of discussion
Parameters General preparation before boiler light up System readiness for first light up Protection and interlock
Parameters
Parameter Unit Predicted
Load
Total fuel Superheater O/L pressure Drum pr First stage pressure Reheater I/L pressure Reheater O/L pressure Super heater O/L steam flow Feed water flow Superheater spray flow Reheater spray flow
MW
MT Kg/sqcm Kg/sqcm Kg/sqcm Kg/sqcm Kg/sqcm T/hr T/hr T/hr T/hr
500
344 176.7 191.3 157.44 43 41 1498.5 1488.5 13 0
Parameters
ECO I/L temp degC 253
degC
degC degC degC degC degC degC mmWC T/hr T/hr T/hr
324
540 540 338 127 338 127 830 652 993 1847
O2%
3.6
BOILER PROTECTIONS
FSSS
Furnace Safeguard and Supervisory System:
TO HAVE ALL THE MFT (03) DPUS HEALTHY. MFT CIRCUIT IS READY.
TO HAVE PROPER AIR FLOW FOR REMOVAL THE UNBURNT FUEL LEFT IN THE FURNACE
NO FLAME IN FURNACE
BOILER PURGE
A 9 minute mandatory cycle in which FD and ID fans are run with 30 to 40% air flow, with NO Fuel input to the
TO FACILITATE OPEARTOR TO TRIP BOILER MANUALLY IN IMPENDING SERIOS CONDITION. BOTH HARDWIRED & SOFT TRIP.
All elevations voted no flame (no delay) AFTER any feeder is proven in service for 2 seconds. An elevation is said to vote for no flame if the feeder is not proven, OR if 3/4 oil guns are not in service AND 2/4 fireball flame is not sensed
All oil and coal inputs to the boiler are sensed as closed or OFF (no delay) i.e. - All LONV closed OR LOTV closed + All HONV closed OR HOTV closed + All Feeders OFF (after any LONV/HONV opens partially)
All oil and coal inputs to the boiler are sensed as closed or OFF (no delay) i.e. - All LONV closed OR LOTV closed + All HONV closed OR HOTV closed + All Feeders OFF (after any LONV/HONV opens partially)
2/3 running BCWPs sense DP less than 10 psi=0.67 ksc (5 sec delay)
Boiler ON AND Drum Pressure > 8 ksc AND Flow through reheater tubes is interrupted (10 sec delay). To maintain flow through reheater, both MS to CRH and HRH to condenser paths should be not fully closed. Either HP Turbine path or HPBP path should be not fully closed AND LP Turbine path or LPBP should be not fully closed
Furnace Pressure Very high > +150 mmwc 2 out of 3 logic from 3 pressure switches
2 out of 3 logic. 1 from electronic water level indicators (eg. Hydrastep) and 02 from transmitters limit value (average of left and right)
2 out of 3 logic from 2 electronic water level indicators (eg. Hydrastep) and transmitter limit value (average of left and right)
Loss of 24V DC in 2 out of 3 MFT panels. Loss of 24V DC generates hardwired protection.
Total air flow (secondary near windbox + primary to individual mills) is less than 30% of full load rated flow I.e. 540 TPH (no delay)
3 contacts generated in Station C&I logic and then hardwired to MFT panels. Air Heater OFF is sensed as Electric Motor OFF AND Air Motor OFF i.e. Solenoid valve exit pressure low.
Loss of both communication networks in 2 out of 3 MFT processors OR Processor failure in 2 out of 3 processors OR Processor outputs frozen in 2 out of 3 processors