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BENETTON
Companys Inception
The Problem
The Options
Knitwear Industry
HOSIERY
Highly Capital Intensive Almost all processes can be mechanized with minimum human intervention Huge manufacturing set up Developed in US Used Synthetic Fibres
OVERWEAR
More Steps More Labour Less Expensive Equipment Lower Levels of Technology Italy became the largest producer in Europe Used natural wool and cotton
Knitting
Dyeing
Assembly
Finishing
Manufacturing womens stockings seamlessly using the same machines which made seamed stockings.
Dyeing critical for quality, but a bottleneck due to time taken. Benetton started dyeing assembled garments, instead of dyeing the yarn. Using re-meshing process for assembling the garment parts with invisible seams.
THE COMPLEX MANUFACTURING SET UP OF BENETTON Internally and externally decentralized operations 9 factories of its own (7 in Italy, 1 in France and 1 in Scotland), each performing one, more or all operations. Over 220 other production units (groupers and subcontractors) Jeans manufacturing completely outside of Benettons factory Purchasing, Technical Research and Planning at the headquarters Ponzano Veneto, Italy. Wool bought from Italy, pre-dyed cloth for jeans imported from US.
Production Planning of woven cotton and woolen items starts 8 10 months before the scheduled launch (Spring-Summer or Autumn-Winter Collections) Presentations to Agents Agents to Customers and Orders Received Trial Productions made, rough production plans made, negotiations and purchase orders placed for Raw material and Accessories Orders produced and delivered to stores
May July
July End
November - January
October
Stores planned with limited storage space merchandize placed directly to the shelf
No manufacturing without order in hand Order Collection by agents and relaying the same to Benetton for production Merchandize pre-marked in currency of destination country Sophisticated information system New warehouse of 200,000 sq foot at Castrette 10 robot stacker cranes handling 250,000 boxes of merchandize, 15,000 boxes handled daily
All the boxes labeled at the factory. Can be read by optical scanners that routed the
merchandize through warehouse.
PRICE
Median Retail Price $ 20, ranging from under $ 10 to $ 120 Pricing was lower compared to the
PROMOTION
Stores at Prime locations wit bright , inviting appearances, open shelves Advertisements in Television, Press, and even sponsored sports events such as Italian rugby team and handball team, also a race car in 1983 for F1 Maintained the youthful and sporty image, with lots of bright colors.
Spent a lot of money on magazine advertisements , aimed at young adult All stores to use Benettons fixtures and follow or child.
basic merchandizing concepts like open shelves.
THE PROBLEM
Increased competition from Italy and Europe Benettons product line had reached a saturation point
Benetton
Arrival and spread of bigger brands such as Kappa Sport and Stefanel Increased imports from far east and stagnant Italian economy
Alternatives
Marketing Support
Operational Support
New Plant with Dyeing Facilities and a Warehouse ? New Warehouse only to stock the merchandize coming from Italy ? Direct Distribution to US Retail Sites from Europe Air Shipments
THE SUGGESTION
Direct Distribution to US Sites from Europe + Alternative Products in Japan