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Syllabus / Course business Tour Lab Areas Introduction to Manufacturing (ppt) Lab Manual & Powerpoints available at SAL/TEC_130/
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What is manufacturing?
To make or process a raw material into a finished product, especially by means of a large-scale industrial operation
New American Standard Dictionary
Steel sheets and bars Iron & aluminum ingots Plastic resin pellets Uncured rubber Copper wire Nylon thread Glass sheets
CAR
Casting and Molding Forming Separating / Material Removal Conditioning Assembling / Joining Finishing
Secondary Processes
Casting and Molding processes hold liquid or semi-liquid materials in a mold cavity until the material hardens Forming processes use a shaping device and pressure to cause a material to take on a new shape and size Separating processes remove material to produce a desired shape and surface finish
Secondary Processes
Conditioning processes use heat, chemical reactions, or mechanical means to change the properties of a material Assembly processes join two or more parts or assemblies through mechanical, thermal, or chemical means Finishing processes modify the surface of a material to improve appearance or performance
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Custom manufacturing
Limited number of products built to customer specifications. Requires highly skilled labor. Least efficient (but most flexible) form of manufacturing
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Batch manufacturing
Parts made in lots of 10 1,000 General-purpose machinery (table saw, vertical mill) is used, often run by hand Setup times per part decreases as batches get larger
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Continuous manufacturing
Same product made repeatedly by dedicated machinery (custom built machine NOT CUSTOM built product) Automation becomes more cost-effective Some processes still require batch staging Tooling and setup are large initial expenses
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