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\
|
u
=
60
3/1/2013 CSE, CUET 41
A = 2 (for simplex wave-winding)
= P (for simplex lap-winding)
N K E
a g
u =
A
ZP
K
a
=
-For a given dc m/c, Z, P, and A are constant
-N (rps)
Loss in Generator
Occur in different parts of the machine.
All appear as heat, i.e. they represent conversion to unless thermal
energy.
Losses has two major effects:
(i) Losses raise the temperature inside the m/c, and thus affect the
performance/life of the materials of the m/c, particularly insulation.
Therefore losses determine the upper limits on machine rating.
(ii) Losses are a waste of energy, and energy costs money; therefore losses
result in a waste of money( in the operating cost of the machine).
$$ Losses cannot be eliminated, but they can be reduced by proper design;
-design must also provide for ventilation to disperse the heat generated.
Thus, losses have a significant effect on the initial cost of the
machine.
3/1/2013 CSE, CUET 42
Copper Losses
The power lost in the form of heat in the armature winding of
a generator is known as COPPER LOSS.
Heat is generated any time current flows in a conductor.
Copper loss = I
2
R , which increases as current increases.
The amount of heat generated is also proportional to the
resistance of the conductor.
The resistance of the conductor varies directly with its length
and inversely with its crosssectional area.
Copper loss is minimized in armature windings by using large
diameter wire.
R L/A, A|, R+
Copper Losses
1. Armature copper loss:
- W
a
= I
a
2
R
a
- 30 to 40% of full-load losses
2. Field copper loss,
-W
f
= I
sh
2
R
sh
/I
se
2
R
se
- 20 to 30% of full-load losses
3. Brush contact loss
- Due to the brush contact resistance
Magnetic/Iron/Core Losses
1. Hysteresis Loss
-W
h
B
max
1-6
f
2. Eddy current loss
-W
e
B
2
max
f
2
- Both losses total up to 20 to 30% of full-load
losses
Hysteresis Loss
Hysteresis loss is a heat loss caused by the magnetic
properties of the armature.
When an armature core is in a magnetic field, the magnetic
particles of the core tend to line up with the magnetic field.
When the armature core is rotating, its magnetic field keeps
changing direction.
The continuous movement of the magnetic particles, as they
try to align themselves with the magnetic field, produces
molecular friction.
This, in turn, produces heat. This heat is transmitted to the
armature windings.
The heat causes armature resistances to increase.
How to reduce Hysteresis Loss?
To compensate for hysteresis losses, heat-
treated silicon steel laminations are used in
most dc generator armatures.
After the steel has been formed to the proper
shape, the laminations are heated and
allowed to cool.
This annealing process reduces the hysteresis
loss to a low value.
Eddy Current Loss
Eddy Current
The core of a generator armature is made from soft
iron, which is a conducting material with desirable
magnetic characteristics.
Any conductor will have currents induced in it when
it is rotated in a magnetic field.
These currents that are induced in the generator
armature core are called EDDY CURRENTS.
The power dissipated in the form of heat, as a result
of the eddy currents, is considered a loss.
Eddy Current Loss
Affected by the
resistance of the
material in which the
currents flow.
The resistance of any
material is inversely
proportional to its
cross-sectional area (R
L/A, A|, R+)
Eddy Current
Fig. B, shows a soft iron core of the
same size, but made up of several small
pieces insulated from each other. This
process is called lamination.
The currents in each piece of the
laminated core are considerably less
than in the solid core.
The currents in the individual pieces of
the laminated core are so small
Sum of the individual currents is much
less than the total of eddy currents in
the solid iron core.
R L/A, A +, R | I +
How can eddy current be reduced?
As you can see, eddy current losses are kept low when the core
material is made up of many thin sheets of metal.
Laminations in a small generator armature may be as thin as
1/64 inch.
The laminations are insulated from each other by a thin coat of
lacquer or, in some instances, simply by the oxidation of the
surfaces.
Oxidation is caused by contact with the air while the
laminations are being annealed.
The insulation value need not be high because the voltages
induced are very small.
Most generators use armatures with laminated cores to reduce
eddy current losses.
Mechanical Losses
1. Friction loss at bearings and commutator
2. Air-friction/Windage loss of rotating armature
-10 to 20% of full load losses
Stray Losses: Magnetic + Mechanical losses
-Rotational Losses
Constant/Standing Losses: (Shunt Cu + Stray)
Losses
3/1/2013 CSE, CUET 52
Total Loss = Variable Loss + Constant Loss
I
a
2
R
a
Shunt/Compound
Total Losses: Summary
3/1/2013 CSE, CUET 53
Total losses
Copper
shunt
series
Iron
hesteresis
eddy
Mechanical
Friction
Windage
Classification of Losses
Loss type rotati
onal
With
load
dependence
Armature circuit copper loss E No variable oI
A
2
Series field copper loss E No variable oI
A
2
Shunt field copper loss E No constant oV
t
2
Brush contact loss E No variable oI
a
Hysteresis loss M Yes constant ofB
X
max
Eddy current loss M Yes constant of
2
B
2
max
Friction loss ME Yes constant o Power of n
Windage loss ME Yes constant o Power of n
Stray load loss E+M
E
Yes variable indeterminate
Power Stages
3/1/2013 CSE, CUET 55
=output
of
driving
engine
Mechan
ical
power
input
Friction
losses
Iron and =E
g
I
a
Electrica
l power
develop
ed in
armatur
e
=I
a
2
R
a
Cu
losses
=VI
Electrica
l power
output
A B C
Generator Efficiency
3/1/2013 CSE, CUET 56
1. Mechanical Efficiency
2.Electrical Efficiency
3. Overall/Commercial Efficiency
engine driving of output
I E
supplied power mechanical
armature in generated watts total
a g
= =
m
q
a
I
g
E
VI
e
= = =
generated watts total
circuit load in available watts
B
C
q
supplied power mechanical
circuit load in available watts
A
C
= =
c
q
e m c
B
C
A
B
A
C
q q q = = =
~95% for good generator
Condition for Maxm Efficiency
Generator Output W
o
= VI
Generator input, W
i
= output + losses
= VI + (I
a
2
R
a
+W
c
)=VI + (I + I
sh
)
2
R
a
+ W
c
[I
a
= I + I
sh
]
-I
sh
is negligible as compared to load current (I)
3/1/2013 CSE, CUET 57
I
a
= I + I
sh
= I
Condition for Maxm Efficiency
3/1/2013 CSE, CUET 58
c a a
W R I VI
VI
+ +
= =
2
in
o
W input,
W output,
, Efficiency q
| | I I
W R I VI
VI
a
c a
=
+ +
=
2
q
-(1) - - -
1
1
2
|
.
|
\
|
+ +
=
+ +
=
VI
W
V
IR
VI
W
VI
R I
VI
VI
VI
VI
c a
c
a
q
I
1
1
Condition for Maxm Efficiency
Efficiency is maximum when denominator is
minimum
3/1/2013 CSE, CUET 59
0 I or,
0
VI
R I
or,
0
V
R
or,
0
2
2
a
2
2
a
=
=
=
=
|
.
|
\
|
+
c a
c
c
c a
W R
W
VI
W
VI
W
V
IR
dI
d
c
W
a
R =
2
I
Thus, Generator Efficiency is maximum when
Variable loss (I
2
R
a
) = constant Loss (W
c
)
a
R
c
W
a
R
c
W
=
=
I or,
2
I
Example
3/1/2013 CSE, CUET 60
In a long-shunt compound generator, the terminal voltage is
230 V when generator delivers 150 A. Determine (i) induced
emf (ii) total power generated and (iii) Distribution of this power.
Given that shunt field, series field, divertor and armature
resistances are 92O, 0.015 O, 0.03 O, and 0.032 O
respectively.
Given,
V=230 V
I = 150 A
R
sh
= 92 O
R
se
= 0.015 O
R = 0.03 O
R
a
= 0.032 O
E
g
= ?
P
total
= ?
P
dist
= ?
Solution
3/1/2013 CSE, CUET 61
A
L
o
a
d
R
s
h
=
9
2
O
R
d
=
0
.
0
3
O
R
s
e
=
0
.
0
1
5
O
V=230 V
R
a
=
0
.
0
3
2
O
I = 150 A
I
sh
= 2.5 A
: = + = + =
= = =
O = + = + =
O =
+
= = =
= + = + =
= = =
=
V 4 . 236 4 . 6 230 V V E voltage, Generatd
V 4 . 6 042 . 0 5 . 152 R I V R at drop Voltage
042 . 0 01 . 0 032 . 0 R R R
01 . 0
03 . 0 015 . 0
03 . 0 015 . 0
03 . 0 015 . 0 R R R
A 5 . 152 5 . 2 150 I I I
A 5 . 2
92
230
R
V
I
R I V (i)
atotal g
atotal a atotal atotal,
c a atotal
d se c
sh a
sh
sh
sh sh
Solution
3/1/2013 CSE, CUET 62
: = = = Watt 5 . 152 4 . 236
a
I
g
E
a
P
Armature in Generated Power Total (ii)
36,051
( )
( )
: = + + + =
+ + + =
= = =
= = =
= = =
= = =
36051 34500 575 232 744
P P P P P power, of on distributi Total
34500 150 230 P load, to delivered Power
Watt 575 5 . 2 230 VI P ing, shunt wind in loss Power
Watt 232 01 . 0 5 . 152 R I P Divertor, and series in loss Power
Watt 744 032 . 0 5 . 152 R I P armature, in loss Power (iii)
Load sh c a dist
Load
sh sh
2
c
2
a c
2
a
2
a a
VI
Self Study
Solve the Following Problems:
Example 24.3, 24.4, 24.5 24.7, 24.21, 24.22,
24.23, 24.24, 24.25
Exercise: 2, 9
3/1/2013 CSE, CUET 63
CT#01
3/E, Monday
Syllabus: Up to 36
3/1/2013 CSE, CUET 64