Force Feed Lubricator System

Service Bulletin 276 - April 22, 1996

Service Bulletin 276 - April 1996

40:1 Gear Ratio

Cylinder Lubrication Logic Chart (Example)

RAM / MH / WH / WG

RAM

From Main Lube System

Lubricator System
MH / WH / WG

Plugged if external lubricant is used.

Pumps

Gear Box

Coupling & Stub-shaft Mounting Bracket

Pressure Reduction Orifice

#1=.063 #2=.078 Establishes 5-10PSI 7

Force Feed Lube System

Typical Divider Valve Type Lubrication System on Superior C-Force Compressors

Premier Lubricator

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Single Pump Lubricator for Divider Block Type Lubrication Systems C-Force Compressor Premier Model 756701 Lubricator Assembly

2-Pint Reservoir
1-Feed (1/4 Plunger Standard)

Center Rear Rotary Drive

60:1 Reduction
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Premier Lubricator - AXIS

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Premier Model P-55U Pump

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Flow Rate Adjustment

Loosen lock nut on flushing unit Turn flushing unit counter-clockwise to increase flow Turn flushing unit clockwise to decrease flow Tighten lock nut when desired flow rate is achieved

Pump Outlet, 1/8 NPT

Vent Screw

Pump Displacement
Union Nut Flushing Unit Suctio n Inlet

Maximum Output (per stroke): 3/16 Plunger = .010 Cu. In. 1/4 Plunger = .018 Cu. In. 3/8 Plunger = .041 Cu. In. The cubic volume for a pint of oil is 28.9 Cu. In. and average drop size is .002 Cu. In. There are approximately 14,500 drops in a pint, however oil viscosity may vary drop size.

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Typical Pump Sequence of Events

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Premier Model P-55U Pump AssemblyPressurized Suction (Blind Sightfeed)-C-Force Compressor

Premier Part Number 91202

CES Part Number 620-239-001

Plunger Size 1/4

91203

620-240-001

3/8

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Exploded View

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-Typical External Feed Pump Sequence of Events

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Premier Check Valves

Single Ball, Part No. 90040 90 Degree Elbow Type Max. Pressure: 3000 PSIG Double Ball, Part No. 90023 Straight 1/8 NPT Male x Female Max. Pressure: 8000 PSIG

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Premier Injection Point Check Valves

C-Force Compressors

Cylinder Check Valve

Part No. 90025 Double Ball, Stainless Steel Rated for 8,000 PSI
Flow Direction

Packing Check Valve

Part No. 90501 Single Ball, Carbon Steel Rated for 3,000 PSI
Flow Direction

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DropsA SMX Divider Valve Assembly

General Features: Modular Design (Base and Elements)

Integral Porting Adapter f/ Single to Twin Conversion

Air Bleeds Built Into Base Wide Variety of Element Sizes Elements Can Be Serviced Without Disturbing Piping

Zinc Plated Components

Accessories: Cycle Indicators Pin Type Pressure Indicators

Proximity Switches & Digital No-Flow Timers

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Technical Data DropsA SMX Divider Valves

Technical Specifications:

Maximum Pressure: 7,250 PSI (500 Bar)

Minimum Pressure: 215 PSI (15 Bar) O-Ring Material: Viton Oil Viscosity: Minimum 15cSt (77.31 SSU)

Grease: Maximum 200 ASTM (NLGI-4)

Inlet Thread: 1/4 NPT Outlet Thread: 1/8 NPT Temperature Range: -40 F (-250 C) to + 3920 F (+2000 C)

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SMX Metering Element Sizes

SMX Metering Element Chart
Metering Element Size Delivery In3 (Twin) Delivery In3 (Single) Element Part Number

SMX-08 SMX-12 SMX-16 SMX-25 SMX-35 SMX-40 SMX-50 SMX-60 SMX-65

.005 .0075 .010 .015 .020 .025 .030 .035 .040

.010 .015 .020 .030 .040 .050 .060 .070 .080

641516 641790 641517 641518 641519 641520 641521 641522 641523

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Deliron Magnetic (Visual) Cycle Indicator

Features:

Stainless Steel Housing

Highly Visible Orange Cycle Indicator Mounts on Any Size Metering Element Fully Enclosed

Replaces Leaking Mechanical Cycle Pins

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Removing air from the lubricator line.

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Inlet Section

Section No. 1

Section No. 2

1st Stage Cylinder

Section No. 3

O-Ring

End Section

Lube Rates for Superior Compressor Cylinders and Packing Packing

Rod Diameter X 2/5(.2) pint / day

Cylinder
Cylinder Diameter X 1/5(.4) pint / day

Break-in
2 x the normal lube rate
Reference ES 1002

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Divider Valve Cycle Frequency Examples

1. SMX-3 (08T-08T-08T) Divider Valve .030 Cu. In to make 1 complete cycle
@ 18 ppd. @ 9 ppd. @ 4 ppd. .030 x 3,000 Divided By 18 = 5 Seconds Per Cycle (12 Cycles Per Minute) .030 x 3,000 Divided By 9 = .030 x 3,000 Divided By 4 = 10 Seconds Per Cycle (6 Cycles Per Minute) 22.5 Seconds Per Cycle (2.6 Cycles Per Minute)

2. SMX-4 (35T-16S-16T-08S) Divider Valve .090 Cu. In. to make 1 complete cycle @ 18 ppd. @ 9 ppd. @ 4 ppd. .090 x 3,000 Divided By 18 = 15 Seconds Per Cycle (4 Cycles Per Minute) .090 x 3,000 Divided By 9 = .090 x 3,000 Divided By 4 = 30 Seconds Per Cycle (2 Cycles Per Minute) 67 Seconds Per Cycle (.90 Cycles Per Minute)

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DNFT Products Digital No-Flow Timers

DNFT-PRG

DNFT-LCC-AC Mounted on SMX-3 Assy.

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DNFT-LED Digital No-Flow Timer

DNFT Features:

Monitors Movement of Divider Valve Piston

Fixed 2-Minute Alarm Time Closed Loop or Open Loop Requires No External Power

Installs Directly To Divider Valve

Not Affected By Temperature or Viscosity Blinking LED Cycle Indication Dependable Timed Shutdown Protection

Ratings: CSA C-US 186200 Class 1, Div. 1, Groups A,B,C,D: T4 CE 0344 Class 1 Zone 1, Ex md IIC T4 Ex II 2G EE x m IIB T5 KEMA 00ATEX1090 X Amb. 400C+850 C

Field Replaceable Battery is Standard

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Atmospheric Rupture Indicator

Atmospheric Rupture Indicators are used to signal excessive pressure in divider valve type lubrication systems. The Atmospheric Rupture Indicator employs a Rupture Disc which will burst at a predetermined pressure, automatically relieving pressure. Pressures Available: 900, 1175, 1450, 1750, 2050, 2350, 2950 and 3250 PSI with Standard Cap (0.250 Orifice) 3700, 4600, 5500 and 6400 PSI with High Pressure Cap (0.125 Orifice) Discs are color coded for identification

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Any Questions?

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