Exhaust Gas Recycling Generator

Mini Project presented by V.P. Gobinath, (09ME22) R.Joel, (09ME28) M.Kabilan. (09ME29) Third Year Mechanical Hindusthan college of engineering and Technology

Project Guide : Mr. Veeramani

Abstract
Importance of electrical energy Waste of energy in the form of Exhaust Exhaust gas recycling generator Conservation of Energy Faradays law of electromagnetic induction

NECESSITY OF AN ALTERNATE SOURCE

The electricity sector in India supplies the world's 6th largest energy consumer ALMIGHTY ELECTRICAL POWER Urgent need of an alternate resource The country has also invested heavily in recent years for Renewable energy Utilization simple device which can produce the electric power by using the waste exhaust gases

EXHAUST STROKE AND WASTAGE OF ENERGY

Exhaust gas is emitted as a result of the combustion Discharged into the atmosphere through an exhaust pipe There is no use of Exhaust gases but they are one of the major air pollutant. With EGR generator ,we can produce power with these waste exhaust gases.

PRINCIPLE OF EGR GENERATOR

Faradays law of electromagnetic induction When a current carrying Conductor is moved in a stationary Magnetic field EMF is induced due to Electro Magnetic induction

CONSTRUCTION
The Important Parts of EGR Generator are listed below: Fan blades Shaft Coating shield Perforated gas screener Coil Permanent magnets

MOTOR SPECIFICATION
Voltage Range (VDC): 8.4-15 Current (Amps): 0.073 Rated Speed (RPM): 2400 Torque (g-cm):8 Shaft Diameter: 0.2cm Shaft Length: 5cm Size:1.38"D x 0.98"L DC Motor MOTOR MODEL EG-530AD-2F MOBISHI DC MOTOR TYPE : SLIP RING

RELAY SPECIFICATION
CONTACT ARRANGEMENT CONTACT MATERIAL CONTACT RATING RATED VOLTAGE MAXIMUM VOLTAGE MAXIMUM POWER RATING NOMINAL COIL POWER OPERATING POWER WEIGHT LIFE EXPECTANCY :1 FORM A 1 FORM C, 2FORM C : SILVER ALLOY : 230 VAC/24 VDC :250VAC/110 VDC : 1380/460 VA : 1.5W :0.75W : 18GMS : 1* 106 OPERATIONS.

COPPER WIRE TITANIUM BLADE ROTOR DISC POWER OUTLET

HEAT RESISTANT SHIELD

SHAFT PERFORATED AIR FILTER

SHAFT BEARING PERMANENT MAGNETS

CLAMP

CALCULATION
bore dia of 100cc bike = 87.5mm stroke length of 100cc bike = 83.1mm

5.2 CALCULATING THE INTAKE AIR FLOW RATE:

cubic inch displacement CID= no of cylinder x 0.7854 x bore2 x stroke CID = 1 X 0.7854 X 87.52 X 83.1 CID = 0.000499m3 Intake air flow rate = (cid x rpm x ve)/3456 =(0.000499 x 7500 x 0.92)/3456 Exhaust flow rate = intake flow rate x 4.185 = 0.120m3/s Velocity = Q /A = 0.120/A A = (3.14 * 0.015*0.015)/4 = 1.767 * e-4 sqm

WORKING
The Exhaust gases with the High Pressure strikes the fan blades The rotor is being rotated inside a Stationary Magnetic field ,which cuts the flux lines According to the principle of electro magnetic induction an Induced Emf is produced.

SCOPE
EGR Generator may look simple but if it is installed in each and every two wheelers, its conservation of energy is greater than anything. Little Drops makes a Big ocean as this proverb says, this little effort in conservation of energy makes a mighty result in saving energy. The cost of this device is estimated around Rs.850 which is not a big amount for those who are buying the vehicles for Rs.50000. If many modifications are made, the manufacturing cost may be reduced.

QUERIES

THANK YOU