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Most reservoirs are initially at pressures high enough to allow a well to flow naturally.
Artificial lift use of artificial means to increase the flow of liquids, such as crude oil or water, from a production well. Generally this is achieved by the use of a mechanical device inside the well (known as pump or velocity string) or by decreasing the weight of the hydrostatic column by injecting gas into the liquid some distance down the well.
Producing Characteristics
Selection depends on IPR which define the amount of rate Also water cut affect the selection process Gas liquid ratio will decrease the efficiency of the lifting system.
Fluid properties
Two important prop. Should be considered viscosity and oil volume factor If viscosity is less than 10cp any method will be proper but if the oil is high viscous only some types will be used like HP Formation volume factor which represents the barrels of liquid that must be lifted in order to provide a desired surface production rate should also be considered
Hole characteristics
The artificial lift system should be selected according to hole depth and deviation
Economics
Initial capital investment Monthly operating expense Equipment life Number of wells to be lifted Surplus equipment availability Well life
Formoflift
RodLift
PCP
GasLift
PlungerLift
HydraulicHydraulic LiftJet
ESP
Capillary Technologies
Maximumoperating depth,TVD(ft/m)
16,000 4,878
12,000 3,658
18,000 4,572
19,000 5,791
17,00015,000 5,1824,572
15,000 4,572
22,000 6,705
Maximumoperating volume(BFPD)
6,000
4,500
50,000
200
8,00020,000
60,000
500
Maximumoperating temperature(F/C)
550 288
250 121
450 232
550 288
550550 288288
400 204
400 204
Corrosionhandling
Goodto excellent
Fair
Goodto excellent
Excellent
GoodExcellent
Good
Excellent
Gashandling
Fairtogood
Good
Excellent
Excellent
FairGood
Fair
Excellent
Solidshandling
Fluidgravity(API) Servicing
Fairtogood
>8
Excellent
<40
Good
>15 Wirelineor workoverrig
Fair
>15 Wellhead catcheror wireline
FairGood
>8>8 Hydraulicorwireline
Fair
>10 Workoveror pullingrig
Good
>8 Capillaryunit
Workoverorpullingrig
Primemover
Gasor electric
Gasor electric
Compressor
Wellsnatural energy
MulticylinderMulticylinder orelectricorelectric
Electric motor
Wellsnatural energy
Offshoreapplication Systemefficiency
Limited 45%to60%
Limited 50%to75%
Excellent 10%to30%
N/A N/A
GoodExcellent 45%to55%10%to30%
Excellent 35%to60%
Good N/A
ESP
JetPump
1%oftotalpopulation.
GasLift
ThemostpopularartificialliftsystemafterRod pump,34%oftotalpopulation. Wellgasliftequipmentcostlow,butcompression costandgasdistributionsystemmaybehigh. Centralcompressionsystemreducesoverallcost perwell. Low,GasliftsystemshaveaverylowOPEXdue tothedownholereliability.Wellcostlow. Compressioncostvarydependingonfuelcost andcompressormaintenance.
Lowtomoderate.Costincreasewithdepthand largersurfaceunits.
OperatingCost
DownHole Equipment
Facilities footprint
Efficiency (Operating).
Fairtopoor,maximumefficiencyforidealcaseis 30%thuspowerfluidat2-3timestheproduced fluidrateisrequired.Heavityinfluencedbypower fluidplusproductiongradient.Typicallyoperating efficiencyof10to20%. Goodtoexcellent,powerfluidratesandpressure adjuststheproductionrateandliftcapacityfrom no-flowtofulldesigncapacityofinstalledpump selectionofthroatandnozzlesizesextendrange ofvoluneandcapacity. Goodwithproperthroatonnozzlesizingfor operatingconditions.Mustavoidoperatingin cavitationrangeofjetpumpthroat,relatedto pumpintakepressure.Moreproblemsifpressure >4000psi. Availablecomputerdesignprogramforapplication design.Basicoperatingprocedurefordownhole pumpandwellsiteunit.Freepumpeasily restrictedforon-siterepair.Downholejetoften requirestrialanderrortoarriveatbest/optimum jet.
Flexibility
Excellent,cancontrollproductionrate.
Poor,forfixedspeed.RequirescarefuldesignVSD providesbetterflexibility.
Excellent,gasinjectionratevariedtochange rates.Tubingneedstobesizedcorrectly.
Reliability
Excellent:runtimeefficiency>95%ifgoodrod practicesfollowed.
Excellentifcompressionsystemproperly designedandmaintained.
System(Total)
ESP
Anexcellenthighrateartificialliftsystem.Best suitedfor<200dgreeFand>1000BFPDrates. Mostoftenusedonhighwatercutwells
JetPump
Goodforhighervolumewellsrequiringflexible operationwidedepthrange,hightemperature, highcorrosion,highGOR,significantsand production. Excellent,upto15,000BPDwithadequate flowingbottomholepressure,tubularsizeand HP.
GasLift
Good,flexible,highrateartificialliftsystemfor wellswithhighbottomholepressures.Mostlikea flowingwell.
Volumehighlift capabilities
Excellent,restrictedbytubingsizeandinjection gasrateanddepth.
Volumelowlift capabilities
Excellent,mostcommonlyusedmethodforwells producing<100bfpd.
Fair,>200BFPDfrom4000feet.
Productionrate range
Rateisdependentonsettingdepth.Feasiblefor lowrates(<100b/d)andlowGOR(<250).In generalduetoefficiency,rodpumpisnot recommendedasaliftmechanismofchoiceon highproducingwells. Thepumpdepthandthedynamicheadrestrict achievingalowFBHP.Theexcellentresultcan obtainatintakepressurelessthan25psig providingadequatedisplacementandgasventing, typicallyabout50to100psigFBHP.
Flowingbottom holepressure
IftheFBHPisgreaterthan1000psi,the efficiencyofthegasliftdeterminesthe achievableFBHP.Agasliftedwellnormally workswithFBHPinthisrange.Forrange100to 1000psiFBHP,gasliftcanworkintheupperend ofthisrangeforlowreservoirpressureand productivitywells,howeverthereneedstobe enoughreservoirenergytodelivertheproduced fluidstothesurface.Lessthan100psiFBHP, gasliftcannotdeliverfluidstosurface. Achievabledrawdownislimitedbyabilityto lighternheadoffluidabovegasliftpoint.AOF canneverbeachieved. Gasliftabletohandlealltypesofflowregimesby theystableorunstable. Recommendedforprimaryandsecondary waterflood.Howeverhighwatercutreducesthe abilitytomovelargefluidvolumes. Wellsuited,howeverincreasingwatercutreduces theabilitytomovelargefluidvolumes.
Drawdown
Thepumpdepthandthedynamicheadlimit acievabledrawdown.
Gooddrawdownbutcannotcompletelydepletea well.
Flowstability Recovery
Notrecommendedforunstableflow.
Continuousandsmoothflowofproducedfluids.
Recommendedforprimaryandsecondary waterflood.
Recommendedforprimaryandsecondary waterflood.
Recommendedforprimaryandsecondary waterflood.
Pressuresuppo rt (ConstantPs)
RecommendedforconstantPs.
RecommendedasanESPisabletomovethe samefluidvolumenomatterwhatwatercut.
Recommended,asjetpumpsystemis independentofwatercut%producingfromawell.
ESP
Notrecommendedwhenthereissignificant pressuredrop,therangeofproductionratesthata particularESPdesigncanhandleislimited.Hence thereservoirconditionrateofchangewoulddefine theESPchangeoutfrequencyratherthanESP mechanicalrunlife.Variablefrequencydrives (VFD)allowsomeoperationalflexibilityonmatching theproductionratetotheESPdesign. Recommendedforthefullrangeofwatercut.The ESPislargelyinsensitivttoincreasingwatercut.
JetPump
Notrecommendedwhenthereissignificant pressuredropinthereservoir,therangeof productionratesthataparticularjetpumpdesign canhandleislimited.Anewjetpumpdesign needstobeinplacedtogetoptimumliftforthe well.
GasLift
Recommendedastheflexibilityofgasliftallows oneinstallationtodealwithfallingpressureand productionrates.
WaterCut
Recommendedforthefullrangeofwatercut.
Recommendedforthefullrange.Highwater productionmayincreasetheoperatingcost.
Gasoilratio
RecommendedforLessthan500scf/stb.Problems withgasbreakoutinthepumpwillbeminimised. Forrange500to2000scf/stb,theachievablepump ratewillbelimitedbytheamountofgasbreaking outofsolutionintheareaofthepump.AnESPcan bedesignedtoafreegasvolumehandlingcriteria. Downholegashandlingequipmentmaybe incorporatedintothecompletion.Greaterthan 2000scf/stb,FBHPwillneedtostayabovethe bubblepointpressuretoavoidgascavitationinthe pump. Notrecommendedforhighbubblepoint,asthiswill limitthemaximumdrawdowninthewellduetothe detrimentaleffectsoffreegasinthepump. Recommendedforlowbubblepoint,hencethe FBHPcanbelowallowingmoreproductionwithout theaffectsoffreegasinthepumpregion. Notrecommended
Bubblepoint
Nothighlyrecommendedforhighbubblepoint. Recommendedforlowbubblepoint.
Notrecommendedforhighbubblepoint. Recommendedforlowbubblepoint.
Gasconing Waterconing
Forgassyreservoir,Rodpumphandlingisfairto good. Rodpumpcanbeeffectiveinproducingawellthat coneswater. >8^API. Recommendedforlessthan100cpgasfree viscosityatreservoirtemrature.Goodfor<200cp fluidsandlowrate.Rodfallproblemforhighrates. Higherratesmayrequirediluentstolowerviscosity. Notrecommendedforgreaterthan500cp,as pumpefficiencywillreduce.
Notrecommended.Cavitationinjetpumplikely.
Oilgravity Fluidviscosity
ESP
Fullworkovercouldberequiredeverytwoyears (industryaverage),hencesafetyriskishigherthan gaslift.Electricalfireriskisincreased.
JetPump
Moreriskofinjectionandproductionlinesrupture.
GasLift
Safetyriskislow.Moreriskofblowoutandgas firewithhifh-pressuregaslinesrequired.
Intake capabilities
Poortofair,>350psito5000ftwithlowGLR.
Restrictedbythegradientofthegasliftedfluid. Typicallymoderaterateislimitedtoabout150psi per1000ftofinjecteddepth.Thus,theback pressureon10,000'wellmaybe>1500psi. Good/excellent,canbeanalyzedeasily.BHPand productionlogsurvyeseasilyobtained. Optimizationandcomputercontrolbeing attempted. Gasliftresultsinsimplecompletionsthatallow readyaccesstothereservoirforsurveillanceand remedialwork.
Surveillance
Excellent:canbeeasilyanalyzed.?Improved analysisbyuseofdynamometersandcomputers.
Fair,electricalchecksbutspecialequipment neededotherwise.
Reservoiracces s
Noreservoiraccess.Cnnotrunanytypeof surveillancelog.
DownholeESPequipmentrestrictsaccess.A loggingbypasscanbeinstalledbutthiscomplicates theequipmentanddownsizestheESP.Remedial workrequiresafullworkover.Coiltubingdeployed ESPcansolvesomereservoiraccessproblems, butpullingtheESPwouldberequired. Recommendedforsingleormore.Costofpower equipmentwillbereducedandrationalisedasthe numberofwellscompletedincreases. ChangeoutoftotalcompletionrequiredforESP failure.Averagerunlifeapproximatelytwoyears. Remedialworkwillrequirecompletiontobe removed. WellsuitedtoverticalwellsGoodfordeviated, requireslongraduiswellborebendstogetthrough.
Numberofwelis
Recommendedforsingleormore.
Asthenumberofwellsincreasesthecostofthe compressionfacilitiesbecomesmoreeconomic onawellbywellbasis. Forgasliftvalvechangeoutsslickline intervention>5years.Forremedialworkas requiredwiththeabilitytoperformthroughtubing workovers. Excellent,forverticalordeviated.Fewwireline problemsupto70degreedeviationforwireline retrievablevalves.
Wellinterventi on
Workoverorpullingrig.Runtimeefficiencyis greaterthan90%ifgoodoperatingpracticesare followedandifcorrosion,wax,asphatenes,solid, etc..Arecontrolled. Wellsuitedtoverticalwells.Nothighly recommendedfordeviated.Slantedandcrooked wellspresentafrictionproblem.Thereare increasedloadandwearproblemsinhighangle deviatedholes(>70^).Notrecommendedfor horizontalwell. Notrecommended.
Wellinclination
Excellent,forverticalordeviatedcompletion.
Duals completion
Acomplicatedsystemisrequired.Largercasing require.Possiblerun&pullproblems.
Notrecommended.
Startup
Oncepowerisavailabletothefacility,rodpump systemwillbeabletoberun.
Oncepowerisavailabletothefacility,ESPsystems willbeabletoberun.
Requiressomefluid(wateroroil)tofillthevessels aspowerfluidpriortostartup.
ESP
Notrestrictedbywelldeptt.Usuallylimitedtomotor horsepowerortemperature.Practicaldepthabout 10,000ft.
JetPump
Notrestrictedbywelldepth.Howeverlimitedby powerfluidpressureorhorsepowerasdepth increases.Practicaldepth20,000ft.
GasLift
Notrestrictedbywelldepth.Controlledbysystem injectionpressureandbothgasandfluidrate.
Productiontubingrestrictedto4"tubingwhen installingsidepocketmandrels.
Limitedto<250degreeforstandard.
Excellent,possibletooperateto500degreeF withspecialmaterials. Good/fair,mayrequiresuitabledownholegas separatorbelowpumpintake.Freegasreduces efficiencybuthelpslift.Ventfreegasifpossible. Useagasanchor. Good/excellent,usingspecialmetallurgyand/or chemicaltreatment.Chemicalinthepowerfluid cantreatthetubularforcorrosion.Inhibitorfluid mixeswithproducedfluidatentryofjetpump throat. Fairtopoor.Operatingwith3%sand.Freshwater treatmentforsaltbuilduppossible.
Poorforfreegas(I.e,>5%throughpump).Rotary gasseparatorshelpfulifsolidsnotproduced.
Goodtoexcellent.Usingcorrosion-resistant materialsintheconstructionofsubsurfacepumps.
Sand&solids handlingability
Highsolidsandsandproductionistroublesomefor lowoilviscosity(<10cp)Improvedperformancecan obtainforhigh-viscosity(>200cp)cases.Maybe abletohandleupto0.1%sandwithspecialpumps. Goodforupto<200cpviscosityfluidsandlow rates(400bfpd).Rodflilproblemforhighrates. Higherratesmayrequirediluenttolowerviscosity. Forgreaterthan500cp,notrecommended,as pumpefficiencywillreduce. Goodtoexcellent.Batchtreatinginhibitordown annulusfeasible.
Scalehandling capability
Scalecouldbuildupatintakeandnozzleover timebutcanbetreated.
ESP
JetPump
Good/excellent.Circulateheattodownholepump tomimimizebuildup(hotwater/oiltreatment), mechanicalcuttingandinhibitionpossible.
GasLift
Paraffinmaydepositnearanoperatinggaslift valveduetotemperatureandpressuredrop.This mayleadtoblockageofthegasliftvalvesandan inabilitytobeabletoretrievethem. Introductionofliftgasintotheproducedfluid streammayincreasetheriskofasphaltene deposits.Productionchemistryanalysisfor individualfieldswilldeterminewhetherthisis likelytooccur. Recommendedwhenanytreatmentisrequired. Thesetreatmentshavelittletonoeffectonagas liftedsystem.
Canbetreated.
Thesamelikescale.
Difficulttocontrol.
Materialsdesignwillneedtobemodifiedtoensure continuedserviceoftheESPaftertreatment.
Notrequired.