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WORKPLACE SAFETY

Mir Sulman L1F11MBAE2070 Zunaira Aslam L1F11MBAE2052 Shumaila Anjum


L1F11MABE2004

ACCIDENT
An unfortunate incident that happens unexpectedly and unintentionally, typically resulting in damage or injury.

http://www.google.com/#hl=en&gs_rn=11&gs_ri=psyab&pq=accident&cp=13&gs_id=k&xhr=t&q=accident+definition&es_nrs=true&pf=p&rlz=1C2AVSA_enPK533PK533&sclient=psyab&oq=accident+defi&gs_l=&pbx=1&bav=on.2,or.r_qf.&fp=c729749a57384080&biw=1024&bih=634

SEVEN COMMON INJURIES


A recent research repot by Department of Labor & Industries showed that 95% of all claims costs Paid by the Department.

http://www.lni.wa.gov/Safety/Topics/AtoZ/InjuryFS/

1)

Caught in/under/between - a part of the body is squeezed, pinched or crushed in machinery. Falls from elevation - falls from ladders, roofs or other high surfaces Fall at same level - slips, trips and falls on flat surfaces

2)

3)

http://www.lni.wa.gov/Safety/Topics/AtoZ/InjuryFS/

Struck

by/against - impacting a part of the body against something or hit by a moving or flying objects, or by noise (noise impacts the ear drum) vehicle accidents - traffic accidents musculoskeletal disorders of the lower extremities (knees ankles and feet)
http://www.lni.wa.gov/Safety/Topics/AtoZ/InjuryFS/

Motor

Work-related

Musculoskeletal

Injuries of Upper Body (Neck, back and arms) - from overexertion, kneeling, squatting, or other repetitive motion, lifting, awkward posture, hand pinching or gripping or vibration.

http://www.lni.wa.gov/Safety/Topics/AtoZ/InjuryFS/

EFFECTS & CAUSES


I NJURY- Including diability,
pain & suffering etc.

LANT- a faulty stairway,


electrical hazards etc

D AMAGE- to equipment,
building & markets etc

E
E

QUIPMENT- a defective guard,


in correct equipment

NVIRONMENT- high noise, in


sufficient light

OSS- of life, of earnings, of


output & of profit etc

P
S

EOPLE- careless, un trained &


over stressed

MOTION- following injury


,pain & death etc

YSTEM OF WORK- poor


procedure, bad house keeping.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

RESPONSIBILITIES & ORGANIZATION FOR SAFETY


There are 2 key areas, which required attention:
1.

Senior executive level: direct responsibility for the


general management of safety & health matters should be included in the duties of 1 of the senior executive in the same way.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

2. First line supervision level: the supervisor is


on the spot & in a position to know weather or not safety arrangements are working in practice .

Production & operational management- 6th edition by Alan Muhlemann , john oakland

PLANNING FOR SAFETY


plant Processes training

workplace facilities

procedures

Production & operational management- 6th edition by Alan Muhlemann , john oakland

PLANNING FOR SAFETY


Plant:

The design, layout & inspection of plant & equipment, including heating, lighting, storage, disposal of water.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Processes:

The design & monitoring of processes to reduce to a minimum the possibility of malfunction. Processes with high fire, toxic or explosion risks should be separated from less hazardous ones.
Workplace:

The establishment & maintenance of clean & orderly places of work, with clearly defined access ways & fire exists.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Facilities:

The provision & maintenance of adequate firstaid & medical facilities, & clean & hygienic wash & eating area.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Procedures:

The preparation & practice of major emergency & firstaid procedures in the event of a serious hazard situation. These should be in the form of general plans & guides, rather than tremendous detail.
Training:

The provision of effective training for fire-fighting & first aid crews.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

A SAFETY PLAN
Establish a safety policy Audit and review overall effectiveness

Define safety objective

Define responsibilities

Monitor progress

Establish safety regulations

Identify problem areas

Prepare safety program

Implement program

Production & operational management- 6th edition by Alan Muhlemann , john oakland

A SAFETY PLAN
Establish a safety policy: A clear written safety policy should be issued by the Chief Executive

Define safety objective: The objectives of the safety program should be set down in some detail

Define responsibilities: Safety & health must be the direct operation responsibilities of the line management. Appoint person as safety advisor.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Establish safety regulations: The safety requirements of the organization must be & the regulation clearly defined, understood & obeyed by all.

Identify problem areas: Regular audit of the operations areas will lead to continual updating of potential problems.

Prepare safety program: A program should be assigned to achieve established objectives.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Implement program: Implementation requires the commitment & involvement of all employees.

Monitor progress: The safety program should be kept to the agreed timetable.

Audit and review overall effectiveness: The practical implementation & appropriateness of the safety program should be continually compared with the objectives.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

SAFETY MANAGEMENT SYSTEM


WORKPLACE INSPECTION

INSIDENT INSPECTION

SAFETY TRAINNING

Production & operational management- 6th edition by Alan Muhlemann , john oakland

WORKPLACE INSPECTION
There are basically 5 methods in general use Safety audit and reviews of all areas organization activities.

Safety survey which is detailed, in depth examination of a narrow field of activity. Safety inspection which takes the form of routine scheduled inspection of a unit or a department.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Safety tour which is an unscheduled examination of a work area to ensure that standers of housekeeping are acceptable. Safety sampling which measures by random sampling similar to activity sampling, the accident potentials by counting safety defects.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

WORKPLACE INSPECTION SYSTEM


Safety audit & review-wide ranging Safety Inspection (scheduled) Safety Survey (in depth) Safety Tour (unscheduled )

Hazop (design study)

Production & operational management- 6th edition by Alan Muhlemann , john oakland

safety sampling (random)

ACCIDENT, INVESTIGATIONS AND


FOLLOW UP
The investigation of accident can provide valuable accident prevention information. The method is based on:

Collecting data and information relating to incident.

Checking the validity of the evidence.

.
Production & operational management- 6th edition by Alan Muhlemann , john oakland

Selecting evidence relevant to investigation aims.


Analyzing the evidence without making assumptions or jumping to conclusion

Production & operational management- 6th edition by Alan Muhlemann , john oakland

The result of the analysis are then use to: Decide the most likely causes of the incidents

Notify immediately the persons able to take collective actions. Record the finding and outcomes

Report them to everyone concerned, to prevent a recurrence.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

TYPES OF FOLLOW-UP TO ACCIDENT & THEIR EFFECTS


System type
Investigation

Overall aim
To prevent a similar accident

General effects
Positive: Identification Notification correction Negative: blame Claims deface

inquisition

To identify responsibility

Production & operational management- 6th edition by Alan Muhlemann , john oakland

ACCIDENTS INVESTIGATED FREQUENTLY BY USING PEEPS METHOD TO INCLUDE:


Plant equipment Environment description, condition, guards, risk control, access etc

Climatic, fumes, vapor, space, humidity, noise etc.

People

Duties, information, supervision, instruction, training, protection etc. Procedures, instructions, monitoring, hazard warning, permits to enter, etc.

System

Production & operational management- 6th edition by Alan Muhlemann , john oakland

MONITOR WORKING CONDITIONS


Working Conditions
Temperature & Humidity Ventilation

Illumination

Color

From notes of Prof. Bilal Salman

Working Conditions (contd)

Noise & Vibration

Work Breaks

Safety

Causes of Accidents

From notes of Prof. Bilal Salman

SAFETY TRAINING CYCLE:


training

Review effectiveness

Allocate responsibilities

Assess results

Define objectives

Implement &b monitor

Establish training organization

Prepare Programme & materials

Specify safety Training needs

Production & operational management- 6th edition by Alan Muhlemann , john oakland

FIRE

Fires, like accidents, are rarely experienced by most individuals, but if a fire does occurs it is likely to effect directly large number of people The main cause of fire are electrical equipment, smoking, gas equipment, rubbish burning etc.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

These are the following guidelines are useful: Set up a fire prevention policy and regularly review it.

Establish clear lines of responsibilities


Appoint a fire officer responsible to the top management

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Estimates the possible effects of a fire in losing building and plant. Identify the fire risk. Set up fire protection drill for each site, department or area.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

HEALTH & SAFETY AT WORK


LEGISLATION
An Act to make further provision for securing the health, safety and welfare of persons at work, for protecting others against risks to health or safety in connection with the activities of persons at work

http://www.legislation.gov.uk/ukpga/1974/37

for controlling the keeping and use and preventing the unlawful acquisition, possession and use of dangerous substances, and for controlling certain emissions into the atmosphere; to make further provision with respect to the employment medical advisory service; to amend the law relating to building regulations, and the Building (Scotland) Act 1959; and for connected purposes.

http://www.legislation.gov.uk/ukpga/1974/37

THE PHILOSOPHY OF THE ACT EMBODIED IN THREE CLAUSES

It is the duty of every employer to ensure the health and safety at work of all employees. It is the duty of every employer and every self employed person to conduct his undertaking in such a way as to ensure that persons not in his employment are not exposed of risks to their health and safety.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

It is the duty of every employee while at work to take reasonable care for the health and safety of him self and of other persons and to cooperate with his employer on matters concerning safety.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

TO GIVE SUBSTANCE TO THESE METHODS, AN EMPLOYER IS REQUIRED SPECIFICALLY:

Distribute written statements of health and safety to all employees


Provide and maintain plant and systems. make arrangements for ensuring safety and absence of risk of health.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

Provide information, instruction , supervision and training to ensure health and safety at work of all employees.
Consult with employee representative and committees on matter concerning health and safety.

Establish safety committees if required by safety representatives.

Production & operational management- 6th edition by Alan Muhlemann , john oakland

CASE STUDY
Dave Hogan is an electrician in his factory. One day he arrived at work for maintenance work in an electrical switch room. He was reconnecting some wiring in the switch room. He had to gain access to an area that was between two metal cabinets. The gap was a little wider than his arm. With no warning whatsoever there was a very loud bang from the place where his hand was. This was followed instantly by a very bright flash of light. In the split second before he closed his eyes, He was instantly blown backwards onto the concrete floor by the force of the explosion. The pain from his hand and face was unforgettable. It was an indescribable level of pain, beyond understanding. The sight in my eyes returned but the burning pain from my hand and face continued. My left hand was now as black as charcoal. Black all over, my fingers, my fingernails, my palm and the back of my hand, all jet black.

By workmates take me to the hospital. When he arrived at hospital after about 20 minutes in the car and he began the treatment straight away. He first cut off his overalls and jumper. He then cut his wedding ring from the burnt hand. He covered his hand and face with antiseptic cream and then he applied an ice pack to his hand. His burnt hand was still jet black and he remember how wrinkled the skin looked.
He asked those around him about his face, but all they said was it would be ok and I wasnt to worry. He knew his left eyebrow was burnt off as well as the hair from the left side of his head, but they just said dont worry it would be all right. The time at the surgery was the worst of it. & for my family it was a hard time as well. In hospital the treatment was painkillers, antiseptic cream and regular changes of the bandages. Then after about two days, they sent me to the burns unit at St Jamess in Dublin. During this time the pain just kept on cutting in and cutting out, lessening and intensifying, getting better then worse, it was a nightmare. .

The doctor said she was going to cut the skin off my hand. So I started to watch and saw her lift off the skin with a pair of tweezers. The skin came away so easily. It was like lifting a piece of tissue paper off a marble table top. I stopped watching after she lifted the skin from the wrist to the knuckles in one piece. She put more antiseptic cream on and bandaged the hand again. I was then sent back to my regional hospital in an ambulance I was then sent home and I spent weeks on sick leave. Twice a week I went to my hospital to changes the bandages. I also had to go back to doctor to see if I needed a skin graft. The appearance of my left hand changed after I had the burnt skin removed. It was now red raw. It was like a piece of meat you would buy at the butchers with the skin taken off.

Those weeks at home were difficult for me and my family. I was eating packets and packets of painkillers. I had to go to counseling and still do occasionally. I was crying and upset. I was not pleasant company. My wife and two kids suffered as well. They knew I was not well and I knew I was not well. I became a different person. I was changed forever by that experience. It was a very hard time for me and my family and we all suffered. I still experience the trauma from time to time, in both a mental and physical sense.

COMPENSATION

Total employee costs 0


Total employer cost 132,712

125,000 Production loss


6,712 Salary costs of injured employee 1,000 Repair costs

QUESTIONS
1.

What is the main cause of accident? Describe the hand condition of employee after accident? How his pain came down? When he asked about his face what they said, who was around him?

2.

3.

4.

ANSWER # 1
He was reconnecting some wiring in the switch room. The wiring was in awkward spot to get at. He had to gain access to an area that was between two metal cabinets and the gap was very narrow between these cabinets. The gap was little narrow than his arms. So there he was reconnecting some wiring which was fiddly because of the poor access. With no warning there was a very loud bang from the place where my hand was. This was followed instantly by a very bright flash of light. In the split second before he closed his eyes, He was instantly blown backwards onto the concrete floor by the force of the explosion.

ANSWER # 2
When he looked at his left hand and saw an unforgettable and frightened sight. His left hand was now as black as charcoal. Black all over, his fingers, finger nails, palm and the back of his hand, all were jet black.

ANSWER # 3
When he arrived athospital after about 20 minutes in the car and he began the treatment straight away. He first cut off his overalls and jumper. He then cut his wedding ring from the burnt hand. He covered his hand and face with antiseptic cream and then he applied an ice pack to his hand. His burnt hand was still jet black and he remember how wrinkled the skin looked.

ANSWER # 5
He asked those around him about his face, but all they said was it would be ok and I wasnt to worry. He knew his left eyebrow was burnt off as well as the hair from the left side of his head, but they just said dont worry it would be all right.

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