System302-7 Studio

2008 - 2010 Copyright Smar

Integrated DCS

ERP

Today the industrial managers, supervisors and plant operators need real time information to implement better decisions.

Integrated DCS
The INTEGRATED DCS shall be supported for the main structural bases: - Operation (HMI) - Maintenance and Calibration - Configuration ERP - Digital Documentation

The INTEGRATED DCS shall provide clear and simple information for Systems such as PIMS, Operao Manuteno MES and ERP.

Integrated DCS
New Architecture
ERP

ERP MES PIMS

Business Area

Integrated DCS Configuration Operation

Manuteno

Connectivity
Floor Automation

Maintenance

Operao

Profitability

System302-7

Control System that integrates the market communication networks and protocols, throw Function Blocks algorithm.

System302

High Speed Ethernet

Proprietary Network Other Proprietary Proprietary User Application HSE

Proprietary
PC SP U

Proprietary Ethernet

Proprietary TCP/UDP IP Ethernet TCP/UDP IP

FF H1

Ethernet
MODBUS

OSI Model

System302-7

4-20 mA

MODBUS

Studio302
Integrates all system components

It is composed by components that reflect customer plant view. User can navegate it and access all the system components.

Studio302

Toolbar

Shortcut Menu to interact with work area and plant process control topology.

Work Area

Studio302
Integrated Database

Database which will store the users configuration files.

Tipically one client will have just one Database; System Integrators can get several Databases.

Studio302
Areas

Studio302
Control Modules

Studio302
LADDER Logic IEC 61131

Studio302
Field Devices

Option: - Configuration - Calibration - Maintenance

Studio302
Shortcut Menu

Studio302
Digital Documentation

Links for: HMI Maintenance Calibration Datasheets Procedures Manufacturer Links General Informations

Studio302
Digital Documentation

Studio302
Shortcut Menu

Studio302
Maintenance Software Conection

Studio302
Calibration Software Conection

Studio302
HMI Conection

Studio302
Device Detected

Not commissioned Network Detected Devicess List. It facilitates the devices replacement procedure.

Studio302
Multi - Configuration Support

It lists the available stored configuration Database at the configuration Server.

System Integrators will manipulate several configurations (typically one per customer).

Studio302
Report Support

It lists the installed firmwares and tools.

Studio302
Export Configuration Support

The system integrators after creating a configuration copy can send it to the end user or move it to other computer station.

Studio302
Import Configuration Support

Import all system configuration files and keep the configuration station ready to work.

Studio302
Main Toolbar

Access the Topology Window. Topology Window

Studio302
Main Toolbar
With the Topology Window

Without the Topology Window

Studio302
Main Toolbar

Network detected devices list and not commissioned already. It facilitates the devices replacement procedure.

Studio 302
Main Toolbar

It lists the database configurations stored in the configuration server.

System Integrators will manipulate several configurations (typically one per customer).

Studio302
Main Toolbar

It lists the installed tools version.

Studio302
Main Toolbar

Move to the work area the Equipment Database.

Studio302
Main Toolbar

Pack the Database configuration data of current station in oder to transfer it to other station.

Studio302
Main Toolbar

Unpack and restablish a packed database configuration

Studio302
Main Toolbar

Update the local data with the configuration server configuration.

Studio302
Main Toobar

Enable the On-line Devices Detection.

Enable it after System start-up. Studio will monitor a new network device inputs automatically.

Studio302
FFB - Flexible Function Block 1131

Using the FFB block menu user can actuate in the logic to define configuration parameters, edit the ladder, etc.

Studio302
FFB - Flexible Function Block 1131
FFB Concept : Customer is able to generate your own block, linking the available inputs parameters, creating customized output (tag defined by user) and also application algorithms. Device x Block List : Each customers flexible block has a unique ID. The device that receives the flexible function block needs to be differenced in order to avoid supervision configuration conflicts. Physically they are same but on control function they can be completelly different.

Manufacturer ID : The device with the flexible block is derivated from Smar processors. After FFB download the device has its Manufacturer ID and device type changed to difference it from the derivated device and to be integrated and interoperable to any other system (new DD and Capability files are generated.

Studio302
FFB - Flexible Function Block 1131
Defining FFB Inputs and Outputs

Studio302
FFB - Flexible Block 1131

During Database creation user must select the MANUFACTURER ID. Default = Unregistered

Studio302
FFB - Flexible Function Block 1131

Via FFB Block Menu user will enable the LogicView for logic edition.

Studio302
FFB - Flexible Function Block 1131

Logic View algorithm editor.

Studio 302
FFB - Flexible Function Block 1131

On the LogicView, View toolbar, user can select the Hardware Configuration.

Studio302
FFB - Flexible Function Block 1131

Enable On-line or Simulation Vizualization

The ladder logic is implemented by lines; from left to right and up to down.

Studio302
FFB - Flexible Function Block 1131

FFB Inputs/Outputs are connected with any other Function Blocks Input/outputs.

Studio302
Client / Server Support
Client / Servidor Model Server
The Server Station keeps the configuration data. All Stations will have an updated configuration.

Only one Station has the rights edition in a determined instant.

The Station with the rights edition and after finalizing the configuration can update the Server Station.

Client 1

Client 2

Client 3

Client 4

Studio302
Client / Server Support
Client / Servidor Model

Server

During View Mode: Is not allowed add or remove Function Blocks. Is not allowed links changes.

Client 1

Client 2

Client 3

Client 4

Only On-line parameterization is allowed. However it is not saved in the configuration.

Studio 302
Client / Server Support
Client / Servidor Model Server
Commit: Store in the Server all performed changes.

Revert: Search from Server the stored configuration. The changes are lost.

Client 1

Client 2

Client 3

Client 4

Syscon & LogicView (System302 Configuration Tool)

Engineering Stations Configuration Field Devices, Linking Devices and Strategy Control Configuration.

A Standard and General Tool for Strategy Control Configuration

Maintenance Station Devices Mainutenance

Process Interface; 6% Failure; 4% Zero Drift; 6% Routine Check; 35%

ReRanging; 20% No Problem; 28%

63% of maintenance time are used to investigate problems that do not exist. The equipments automatic management systems indicate the real maintenance needs. Source : Fieldbus Economics, Ian Verhappen, IcePros.

System302-7
Main Features: Multi - User Plataform; Users Access Control; Configuration Changes Management; Task Distribution Flexibility; Open & Integrated Database; Field Instruments Smart Identification;

MODBUS

System302-7
Main Features: Configuration Tools Total Integration , Operation and Diagnostic; Discret Logic using Flexible Function Block; Totally Integrated Instruments Configuration by Foundation FieldBus, Profibus, DeviceNet and ASI. HSE Host for multiple clients Maintenance Tools for HART and Fieldbus Instruments.

MODBUS

Technical Support
For questions & technical support
consult us at: techsupport@smar.com.br