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INTRODUCTION
Background
First Gasmet CEMS was introduced in 2001 System and software has been modified during last years but not dramatically Over 160 CEMS and 60 sub systems has been supplied until today world wide Continuous improvement is required to remain competitive
CEMS must be easier to use and maintain Legislation demands vary in different countries Price competition More FTIR competitors
CEM II Introduction
New sampling system Controller and heated pump/filter package in one 19 enclosure TCP/IP connection to computer New I/O approach Beckhoff K-bus modules for analog and digital I/O PCI expansion cards are not needed Smaller cabinet 600x600x2150mm Air conditioning unit included in above dimensions Complete cabinet can be shipped on a pallet (CX4000 in separate box)
CEM II
CEMS
600 600 mm footprint Entire sampling unit in 19 enclosure, 4 U high Glass door, display visible when door closed Height with air conditioning unit 2150 mm
800 800 mm footprint Separate sampling unit controller and hot box Door must be opened to see display Height with air conditioning unit 2450 mm
600 600 mm footprint Access space required for door opening: 1800 600 mm Clean side panels, no side clearance required Two CEM II systems often fit in the space required for one old CEM system
800 800 mm footprint Access space required for door opening: 2400 800 mm Additional side clearance required for main switch and optional side-mounted air conditioning unit Height with top mounted air conditioning unit 2450 mm may be a problem
BASIC STRUCTURE
Drawer(s) for spare parts and manuals Cabinet equipped with socle or wheels (option)
1 x 40 GB empty spare disk Windows Xp operating system DVD-RW Modem & Network card + PC Anywhere Hardware watchdog support
Sampling Unit
One 19 rack mounted unit including all valves, flow switch, pump, filter, flow meters and a PLC controller Sample flow and instrument air pressure alarms PLC controller in sampling unit removes the need for PCI slots in computer. All I/O from computer is routed through the PLC in the sampling system (except RS-232) Temperature controllers for heated sample lines and oven are controlled by the Calcmet software. Connected to Gasmet computer via Ethernet cable. Maintenance switch in front panel Separate models for 100-115 VAC and 230 VAC / 50 - 60 Hz
Sample Probe
M&C SP2000-H
Weather protection shield Mounting flange DN 65 PN 6B Operating temperature 0-180 C, Dust loadings < 2 g/m3
Heated probe tube recommended in wet applications Higher temperatures and dust loadings on request
Heated Lines
Specifications Operating temperature up to 180 C Teflon (PTFE) inner core, replaceable 6 mm outer diameter (4 mm ID) Nylon braid external jacket 230 VAC power supply Options Rigid plastic jacket 115 VAC power supply PFA tubing instead of PTFE 1/4 outer diameter tubing Integrated power and alarm cables for probe Calibration gas tube for performing span and zero checks via probe Color coding 230 VAC versions - red stripe 115 VAC versions - yellow stripe
Cabinet (Standard)
Cabinet size 600x600x2150mm Cooling unit on the top Front door and back door Front door with window Standard door opening directions shown Other directions available for extra cost Plinth or wheels below the cabinet Connector plate behind the TFT display Easy access to terminals
1. 2. 3. 4. 5. 6. 7. 8.
Computer Keyboard Sampling Unit Oxygen analyser CX4000 FTIR analyser Air conditioning unit TFT display & Connector plate Drawer for Spare parts
Cabinet (Option)
Cabinet size 600x800x2100mm Cooling unit on the back door Front door and back door Front door with window Standard door opening directions shown Other directions with extra charge Wheeled cabinet not available Additional rack space for e.g. FID analyser Deeper cabinet (800 mm) ensures that larger analysers with more connectors in the rear can be easily installed
1. 2. 3. 4. 5. 6. 7. 8.
Computer Keyboard Sampling Unit O2 analyzer CX4000 Air conditioning unit (rear door) TFT display & Connector plate Drawer for Spare parts
SAMPLING SYSTEM
Instrument air backflush and span gas feed to probe are standard features Instrument air must be connected in order for the system to start measurement Multipoint sampling and multiple span gases are available as external valve manifolds
White = NO, valve normally open Black = NC, valve normally closed
Instrument air in
Span gas in
Sampling Unit
Sampling unit contains Heated pump (180 C, PTFE membrane) Particle filter (sub-micron, sintered 316L steel) Flow alarm sensors (FTIR & O2) Solenoid and shuttle valves for controlling sample and test gas flow Rotameters for adjusting flow of test and purge gases Programmable controller with I/O interface to computer running Calcmet
DIGITAL INPUTS Digital inputs are: Cabinet air condition unit cooling alarm, Cabinet temperature, Probe temperature, Zero gas pressure, Oxygen analyser alarm It is also possible to activate span gas test via probe or System standby by digital input.