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Different types of tolerances are 1. 2. 3. 4. 5. Dimensional Tolerances Form Tolerances Position Tolerances Surface Roughness values Combination Tolerances
Material specification Special treatments if any Heat treatments Assembly condition Special notes
2
0.025 M
35,95
59,45
0.125
0,45
0.025 M 0.015 M A
C0.5(BOTH SIDES)
0.125
0.025 A 0.025 M
0 -1.0
0.05 M
R0,5(TYP) R4 4,15 R5 1,5
0.6(MAX) x 45
DETAIL AT B
0.0 -0.2 0 -0.2 +0.1
SCALE 5:1 REFER FORGING DRAWING NO RD 040660 03 FOR MATERIAL, HARDNESS & OTHER DETAILS
25.25
C1.15
40
95,68
73,5
38.0
+0.016
M
29.2
0.02 M
NOTE : ALL MACHINED SURFACES TO BE FREE FROM RUST AND DENT MARKS
-0.350
26,58
PN : TRANSMISSION TOOLS
0.025 FOR ENGG. REF. AT BOSS FACE FRONT FACE BORE ALLOWANCE 0.15 0.075 0.15 0.075 0.2
48,3
0.030 M
DO NOT SCALE : IF IN DOUBT. REFER DESIGN OFFICE MATERIAL UNSPECIFIED APPD. MACHINING DEVIATION AS NOTED DGNR
LINEAR DIMENSION ANGULAR DIMN. Above Upto Devn. Short side of mm Deg. of min 1 0.5 6 0.1 angle 6 30 0.2 Above Upto 30 120 0.3 10 0.1 10 120 315 0.5 10 50 0.2 30 315 1000 0.8 50 120 0.5 20 1000 2000 1.2 120 0.8 10
BY
SIGN DATE
SIZE - C TO BE USED ON
TOOL NO : XXXX/Y
SCALE 1 :1
SHEET 1 OF 1
30
Tolerance: Tolerance is the total permissible variation from the specified basic size of the part. It is defined as the magnitude of permissible variation of a dimension or measured control criterion from specified value. Basic size: The basic size is the size on which variation permitted. Actual size: The size of a feature obtained by measurement
1. Open tolerances or General Engineering tolerances Standards used are IS 2102 ( Part 1) 1993 / ISO 2768 - 1 : 1989 General Tolerances Part 1: Tolerances for Linear and Angular dimensions without individual tolerance indications Part 2: Geometrical Tolerances for features without individual tolerance indications Ex: 20.0, 20-f, 20-f H
Table 1 Permissible deviations for linear dimensions except for broken edges (external radii and chamfer heights, see table 2) Values in millimeters Permissible deviations for basic size range Tolerance Class 0.5 up to 3 0,05 0,1 0,2 Over 3 up to 6 0,05 0,1 0,3 0,5 Over 6 up to 30 0,1 0,2 0,5 1 Over 30 up to 120 0,15 0,3 0,8 1,5 Over 120 up to 400 0,2 0,5 1,2 2,5 Over 400 up to 1000 0,3 0,8 2 4 Over 1000 up to 2000 0,5 1,2 3 6 Over 2000 up to 4000 2 4 8
1) For nominal sizes below 0,5 mm, the deviations shall be indicated adjacent to the relevant nominal size (s). 7
Table 2 Permissible deviations for broken edges ( external radii and chamfer heights) Values in millimeters Permissible deviations for basic size range
Tolerance Class
Designation Descriptio n
f m c v fine medium coarse very coarse
0.5 up to 3
0,2
0,4
0,1
1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s).
Table 3 Permissible deviations of angular dimensions Permissible deviations for ranges of lengths, in millimeters, of the shorter side of the angle concerned over 10 up to 50 00 30 10 20 over 50 up to 120 00 20 00 30 10 over 120 up to 400 00 10 00 15 00 30 over 400 00 5 00 10 00 20
Tolerance Class
Tolerance Class up to 10 over 10 up to 30 over 30 up to 100 over 100 up to 300 over 300 up to 1000 Over 1000 up to 3000
0,02
0,05
0,1
0,2
0,3
0,4
0,05
0,1
0,2
0,4
0,6
0,8
0,1
0,2
0,4
0,8
1,2
1,6
10
Perpendicularity tolerances for ranges of nominal lengths of the shorter side Tolerance Class up to 100 over 100 up to 300 over 300 up to 1000 over 1000 up to 3000
0,2
0,3
0,4
0,5
0,4
0,6
0,8
0,6
1,5
11
Symmetry tolerances for ranges of nominal lengths Tolerance Class up to 100 over 100 up to 300 over 300 up to 1000 over 1000 up to 3000
0,5
0,6
0,8
0,6
1,5
12
Tolerance class H K
0,5
13
IS 2102 PART 2
VALUES FOR Straightness / perpendicularity / symmetry / Run out specified Circularity - limited to diameter tolerance or run out value Cylindricity Limited to combined effect of CIRCULARITY& PARALLELISM. Parallelism Limited to Dimensional Tolerance & flatness tolerance. Coaxiality - Limited to run out tolerance.
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15
ISO 2768 mK
General Engg. Tole for dimensions Tolerance class. m General Engg. Tole for form / position tolerance class. K
16
ISO 2768 - K
General tol. as dim not considered. Form/position as per tol. Class K.
17
SPECIFIED TOLERANCE
VALUE GIVEN VALUE AND POSISTIONAL STATUS GIVEN STD.SYMBOLS USED.
18
2. Specificied tolerances Standards used IS 919 (Part 1) 1993 / ISO 286 1 : 1988 ISO System of Limits and Fits
Part 1: Bases of tolerances, Deviations and Fits Part 2: Tables of standard tolerance Grades and limit Deviations for Holes and shaft. Example : 20H7, 20g6, 30 + 0.02 Specific tolerance should be less than open tolerance
19
20
by
various
23
Manufacturing Processes
IT grades
Lapping Honing
1, 2, 3, 4 35
5, 6, 7
46 48
24
Electric Discharge machining Boring Reaming Broaching Turning (Diamond tools) Turning Milling Shaping
67 59 58 59 47 7 12 8 10 10 14
25
11 14 9 12 12 18
Drawing
Die Casting Sand casting
10 14
12 15 14 16
26
Table 1 Numerical values of standard tolerance grades IT for basic sizes up to 3 150 mm
Basic size mm
Up to and including
IT2
2)
IT3
2)
IT4
2)
IT5
2)
IT6
IT7
IT8
IT9
IT10
IT11
IT12
IT13
IT143)
IT153)
IT163)
IT173)
IT183)
Above
Tolerances m mm
3 6 10 18 30 50 80 120 180 250 315 400 500 630 800 1000 1250 1600 2000 2500
2 2,5 2,5 3 4 4 5 6 8 10 12 13 15 16 18 21 24 29 35 41 50
3 4 4 5 6 7 8 10 12 14 16 18 20 22 25 28 33 39 46 55 68
4 5 6 8 9 11 13 15 18 20 23 25 27 32 36 40 47 55 65 78 96
6 8 9 11 13 16 19 22 25 29 32 36 40 44 50 56 66 78 92 110 135
25 30 36 43 52 62 74 87 100 115 130 140 155 175 200 230 260 310 370 440 540
40 48 58 70 84 100 120 140 160 185 210 230 250 180 320 360 420 500 600 700 860
60 75 90 110 130 160 190 220 250 290 320 360 400 440 500 560 660 780 920 1100 1350
0,1 0,12 0,15 0,18 0,21 0,25 0,3 0,35 0,4 0,46 0,52 0,57 0,63 0,7 0,8 0,9 1,05 1,25 1,5 1,75 2,1
0,14 0,18 0,22 0,27 0,33 0,39 0,46 0,54 0,63 0,72 0,81 0,89 0,97 1,1 1,25 1,4 1,65 1,95 2,3 2,8 3,3
0,25 0,3 0,36 0,43 0,52 0,62 0,74 0,87 1 1,15 1,3 1,4 1,55 1,75 2 2,3 2,6 3,1 3,7 4,4 5,4
0,4 0,48 0,58 0,7 0,84 1 1,2 1,4 1,6 1,85 2,1 2,3 2,5 2,8 3,2 3,6 4,2 5 6 7 8,6
0,6 0,75 0,9 1,1 1,3 1,6 1,9 2,2 2,5 2,9 3,2 3,6 4 4,4 5 5,6 6,6 7,8 9,2 11 13,5
1 1,2 1,5 1,8 2,1 2,5 3 3,5 4 4,6 5,2 5,7 6,3 7 8 9 10,5 12,5 15 17,5 21
1,4 1,8 2,2 2,7 3,3 3,9 4,6 5,4 6,3 7,2 8,1 8,9 9,7 11 12,5 14 16,5 19,5 23 28 33
20002
2 2
1) Values for standard tolerance grades IT01 and IT0 for basic sizes less than or equal to 500 mm are given in ISO 286 1, annex A,28 table 5. 2) Values for standard tolerance grades IT1 to IT5 (incl.) for basic sizes over 500 mm are included for experimental use. 3) Standard tolerance grades IT14 to IT18 (incl.) shall not be used for basic sizes less than or equal to 1 mm.
Table 1 Numerical values of standard tolerance grades IT for basic sizes up to 3 150 mm
Basic size mm
Up to and including
Above
3 6 10 18 30 50 80 120 180 250 315 400 500 630 800 1000 1250 1600 2000 2500
2 2,5 2,5 3 4 4 5 6 8 10 12 13 15 16 18 21 24 29 35 41 50
3 4 4 5 6 7 8 10 12 14 16 18 20 22 25 28 33 39 46 55 68
4 5 6 8 9 11 13 15 18 20 23 25 27 32 36 40 47 55 65 78 96
6 8 9 11 13 16 19 22 25 29 32 36 40 44 50 56 66 78 92 110 135
25 30 36 43 52 62 74 87 100 115 130 140 155 175 200 230 260 310 370 440 540
40 48 58 70 84 100 120 140 160 185 210 230 250 180 320 360 420 500 600 700 860
60 75 90 110 130 160 190 220 250 290 320 360 400 440 500 560 660 780 920 1100 1350
1) Values for standard tolerance grades IT01 and IT0 for basic sizes less than or equal to 500 mm are given in ISO 286 1, annex A, table 5. 2) Values for standard tolerance grades IT1 to IT5 (incl.) for basic sizes over 500 mm are included for experimental use. 29 3) Standard tolerance grades IT14 to IT18 (incl.) shall not be used for basic sizes less than or equal to 1 mm.
Table 1 Numerical values of standard tolerance grades IT for basic sizes up to 3 150 mm
Basic size mm
Up to and including
IT153) Tolerances
IT163)
IT173)
IT183)
Above
mm
3 6 10 18 30 50 80 120 180 250 315 400 500 630 800 1000 1250 1600 2000 2500
0,1 0,12 0,15 0,18 0,21 0,25 0,3 0,35 0,4 0,46 0,52 0,57 0,63 0,7 0,8 0,9 1,05 1,25 1,5 1,75 2,1
0,14 0,18 0,22 0,27 0,33 0,39 0,46 0,54 0,63 0,72 0,81 0,89 0,97 1,1 1,25 1,4 1,65 1,95 2,3 2,8 3,3
0,25 0,3 0,36 0,43 0,52 0,62 0,74 0,87 1 1,15 1,3 1,4 1,55 1,75 2 2,3 2,6 3,1 3,7 4,4 5,4
0,4 0,48 0,58 0,7 0,84 1 1,2 1,4 1,6 1,85 2,1 2,3 2,5 2,8 3,2 3,6 4,2 5 6 7 8,6
0,6 0,75 0,9 1,1 1,3 1,6 1,9 2,2 2,5 2,9 3,2 3,6 4 4,4 5 5,6 6,6 7,8 9,2 11 13,5
1 1,2 1,5 1,8 2,1 2,5 3 3,5 4 4,6 5,2 5,7 6,3 7 8 9 10,5 12,5 15 17,5 21
1,4 1,8 2,2 2,7 3,3 3,9 4,6 5,4 6,3 7,2 8,1 8,9 9,7 11 12,5 14 16,5 19,5 23 28 33
31502
1) Values for standard tolerance grades IT01 and IT0 for basic sizes less than or equal to 500 mm are given in ISO 286 1, annex A, table 5. 2) Values for standard tolerance grades IT1 to IT5 (incl.) for basic sizes over 500 mm are included for experimental use. 3) Standard tolerance grades IT14 to IT18 (incl.) shall not be used for basic sizes less than or equal to 1 mm.
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31
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WHERE TO POSITION
POSITIONING IS REPRESENTED BY CAPITAL LETTERS FOR HOLES A,B,H BY SMALL LETTERS FOR SHAFTS a,b,h STD DISTANCES ARE KEPT EACH LETTER & FOR EACH DIA GROUP FROM BASIC DIM. THE DISTANCE TO THE BASIC DIM WITH LEAST VALUE IS TERMED AS FUNDEMENTAL DEVIASION; FD IS FIXED FOR A DIA-DIM COMBINATION.
33
34
35
37
FITS When two parts to be assembled, the relation resulting from the difference between the size before assembly is called a fit. A fit is represented by 30 H 7 / g6, 30 H 7 / p6, 40 H7k6, 40 H7p6,
40 H7/h6,
38
39
40
41
42
43
44
45
46
Actual Dimension vary from MMC limit to LMC limit Worst assembly condition exist when mating parts at MMC Functional assembly requirements can be related to actual dimension by symbol M in the drawing
48
Thank You
49
50
51
52
53
4. H7 / p6 is interference fit.
5. H7 / g6 is . Fit.
54
5. H7 / g6 is clearance Fit.
6. H7 / m6 is . Fit.
55
6. H7 / m6 is transition Fit.
7. F7 / h6 is . Fit.
56
7. F7 / f6 is clearance Fit.
8. The difference between Upper Specification Limit & Lower Specification Limit of a drawing dimension is known as ..
57
8. The difference between Upper Specification Limit & Lower Specification Limit of a drawing dimension is known as Tolerance. 9.The reference temperature for measurement is . Deg C.
58
59
60