Mechanics of Materials MAE 243 (Section 002) Spring 2008

Aaron Kessman, substitute for Dr. K.A. Sierros

CHAPTER 7 ANALYSIS OF STRESS

Overview

Introduction havent we been analyzing stress the whole time???

7.1-2 Plane stress how uniaxial normal stress creates a shear component Problem solving example

7.3 Principal stresses and max shear stress will the material break under loading?
Problem solving example

Introduction Up till now, youve been dealing mostly with the big picture: uniaxial loading, torsion, and some combined loading in 2-D and 3-D. The end result has been to solve for the stress/moment at a given location on some loaded object either explicitly or by a shear/moment diagram. Now well take a microscopic look at the combined stresses and the effects of those loadings on the fabric of the material that is being loaded.

Introduction stresses at a point When a body is loaded by normal and shear stresses, we can consider any point in that body as a stress element. The stress element can be depicted by a little square (in 2-D or more correctly a cube in 3-D) with the stresses acting upon it. Well just ignore 3-D for the meantime

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Plane Stress components and conventions

And thats what we mean by plane stress: the 2-D representation of combined stresses on the four faces of a stress element Two normal stress components, sx, sy One shear stress component txy
Which btw, txy = tyx

Elements in plane stress, note sign conventions:

(a) three-dimensional view of an element oriented to the xyz axes, (b) two-dimensional view of the same element, and (c) two-dimensional view of an element oriented to the x1y1 axes rotated by some angle q from original For now well deal with plane stress, the 2-D biaxial stress projection of the 3-D cube

Plane Stress How do we look at stresses in rotation? If you were to rotate that little square stress element some angle q, what would happen? Well, stresses arent vectors, so they cant be resolved the same (easy) way. We have to account for:
Magnitude Direction AND the orientation of the area upon which the force component acts

Stress Transformation - equations

The stress transformation is a way to describe the effect of combined loading on a stress element at any orientation. From geometry and equilibrium conditions (SF = 0 and SM = 0),

sx
1 1

s x s y
2

sx sy
2

cos(2q ) t xy sin(2q )

t x y1

sx sy
2

sin(2q ) t xy cos(2q )

sy
1

s x s y
2

sx sy
2

cos(2q ) t xy sin(2q ) s x1 (q 90 )

Stress Transformation - Ramifications

sx
1

s x s y
2

sx sy
2

cos(2q ) t xy sin(2q )

t x y1
1

sx sy
2

sin(2q ) t xy cos(2q )

Given stresses at one angle we can calculate stresses at any arbitrary angle Even a uniaxial loading (sx) will create both perpendicular (sy) and shear (txy) loadings upon rotation Why this is important: If any of the transformed stresses at angle q exceed the materials yield stress, the material will fail in this direction, even if it was loaded by lower stresses.

Sometimes the way this works out is failure by shear, which is not obvious. Materials are often weaker in shear.

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Stress Transformations Example 7.2-11

Approach: 1. Determine sx, sy, txy, q 2. Plug 3. Chug

sx
1 1

s x s y
2

sx sy
2

cos(2q ) t xy sin(2q )

t x y1

sx sy
2

sin(2q ) t xy cos(2q )

sy
1

s x s y
2

sx sy
2

cos(2q ) t xy sin(2q )

Principal Stresses and Maximum Shear Stress

If material failure is what we ultimately care about, then we really want to know what are the
maximum and minimum normal stresses maximum shear stress orientation (q) at which these occur

These are called the principal stresses (s1, s2) and maximum shear stress (txy).

The equations for these can be found from the stress transformation equations by differentiation ( ds 0 ) and dq some algebraic manipulation.
This is really just a more general look at the material in the previous section.

s1, s2, txy,

s avg s x s y
2

and

q - equations
qp = planes of principal stresses
qp = qp1, qp2, 90 apart

tan(2q p )

t xy (s x s y ) / 2

s 1,2

s x s y
2

t
s x s y 2
2

2 xy

no shear stress acts on the principal planes

tan(2q s )

(s x s y ) / 2

t xy
2 xy

qs = planes of max shear stress qs = qs1, qs2, 90 apart, 45 offset qp

tmaxIP = max in-plane shear stress

t m ax
IP

t
s x s y 2
2

t m ax

s1 s 2
2

Summary
Principal stresses represent the max and min normal stresses at the point. At the orientation at which principal stresses act, there is no acting shear stress. At the orientation at which maximum in-plane shear stress acts, the average normal stress acts in both normal directions (x, y) The element acted upon by the maximum in-plane shear stress is oriented 45 from the element acted upon by the principal stresses

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Principal Stresses and Max. Shear Stress - Example 7.3-18

Approach: Determine sx, txy Find sy(sx, txy, t0) Find numerical range

t max
IP

t
s x s y 2
2

2 xy

sy cannot be = 0 because at some angles the combined effect will raise txy above t0.