Académique Documents
Professionnel Documents
Culture Documents
MARKET RESEARCH
DESIGN PRODUCTION LOGISTICS DISTRIBUTION
DMADV
SERVICE SALES
CUSTOMERS
Define
Measure
Analyze
Design
Verify
DELIVERABLES
Team Charter CTQs High-level Design Detailed Design Pilot
TOOLS
Mgmt Leadership Project Customer Research QFD Benchmarking FMEA/Errorproofing Process Simulation Design Scorecards
Management
Benefits of DFSS
Cost reduction, Break-throughs / Discoveries, Warrantees, Recalls, New Designs, Patent Circumvention, Failure analysis, Failure prediction, Reliability, EHS, Training
CASE 2
CASE 3
No Current Product or Process
Current Product
Current Product
New Product
But: CTQs
Current Processes Design Cp, Cpk COPQ Manufacturing Distribution Service Marketing
New Processes
New Processes
High-level Design
Design Scorecard
NEW PROCESS DESIGN Product Base Line Performance OK (May be of little value)
AFD
IPS
Failure Prediction
Elimination of Contradictions
Pre-DEFINE Phase
HOW TO THINK ABOUT DFSS/NEW PRODUCT INTRODUCTION (NPI) Directed Evolution (DE)
Strategic vision Logical chain of product concepts Product evolution roadmap
DEFINE Phase
ESTABLISH DESIGN PROJECT FINANCIAL ANALYSIS PROJECT MANAGEMENT AND RISK ASSESSMENT SUMMARY; ISSUES TO CONSIDER
MEASURE Phase
ESTABLISH CTQs AND CTIs Innovation Situation Questionnaire & Problem Formulator
Design problem documentation Design expectations
INTRODUCTION TO PROBABILITY, STATISTICS AND PREDICTION MSA (Variables, Attribute and Data quality) PROCESS CAPABILITY (Variables and Attribute) RISK ASSESSMENT Anticipatory Failure Determination (AFD)
Failure prediction
DESIGN SCORECARD
DEVELOP HIGH-LEVEL DESIGN (VA/VE) MULTI-VARIATE ANALYSIS CONFIDENCE INTERVALS AND SAMPLING HYPOTHESIS TESTING AND ANOVA EVALUATE HIGH-LEVEL DESIGN Anticipatory Failure Determination (AFD)
Failure analysis and prediction
VERIFY Phase
DESIGN FOR CONTROL DESIGN FOR MISTAKE- AND FOOLPROOFING STATISTICAL PROCESS CONTROL (SPC) MVT TRANSITION TO PROCESS OWNERS Directed Evolution (DE)
Logical sequence of new scenarios Strategic knowledge base and patent portfolio Targeted competitive intelligence New product evolutionary stages
IDEAL
Training
15 - 16 Weeks
D-M
1 3
A
1 4
D
1 4-6
V
1 4-6
Weeks
Project
D-M
PP
DR-2
DR-3 DVT
DR-4 MVT
DMADV
D/M A D
No
Certification Project
Certified MBBs