MUDA - WASTE

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MURA - INCONSISTENCY / IMBALANCE vlaxfr vlUrqyu MURI - STRAIN rukc f[aPpko

MUDA

MURA

MURI

Operation = Work + MUDA Work = Increases Value of Production (Work) = MUDA = Increases Cost of Production (Waste) =

1. Over Production 2. Stock

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3. Conveyance (Transport)
4. Waiting 5. Operation Itself 6. Movement of Worker 7. Bad Quality

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MUDA of Over Production

Required Qty. 500 in a Day But Making Pcs 1000 Nos. in a Day ?

Increase Raw Material Purchasing

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Add Machines

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Loose Money

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MUDA of Stock
Required Qty. 500 in a Day But Making Pcs 1000 Nos. in a Day ?

Required Storage Area For Raw Material

Required Storage Area For Finish Goods

Increase Workers Increase Bin or Rack for Storage Material

Loose Money

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MUDA of Conveyance (Transport)

Despatch Qty. 600 Pcs. (Two Times) Total Weight 800.0 Kgs. Capacity 400.0 Kgs.

400.0 Kgs. x 2 Times

800.0 Kgs

NO MUDA

in 3 Times
MUDA

1. Waste Time 2. Waste Money 3. Working Overburden

MUDA of Waiting
Searching Tools or Others Material

1. Searching Right Tools Waste Time 2. Searching Proper Location Waste Time

1. Searching Right Tools Easily 2. No Searching Location

3. Waste Worker Valuable Time

3. No Waste Worker Valuable Time.

MUDA of Operation Itself

Separate Operation Stage By Stage
Two Operation to be Carried out on Two Machines (Rough Drilling & Counter Drilling) 1. 2. Required Two Machines Required Two Operators

Reduce Operation
Rough Drilling & Counter Drilling Operation to be Clubbed

1. 2. 3. 4.

Manpower Saving = 1 Operator Setting Time Reduced from 1 Hrs. to Zero (Cycle Time, Loading/Unloading) Single Piece Flow Single Tool Setting

3.
4.

Two Operation Required Different Setting Time.

Required Two Different Tooling

MUDA

NO MUDA

MUDA of Movement of Workers

1. Raw Material Not Storage in Proper Bin or Plastics Tray 2. Tooling, Jaws, Insert Not arrange before starting Production. 3. Material Not Identified Properly => Result being move to Concern Persons for Identify.

MUDA of Bad Quality

1. Raw Material (Hex, Bar, Forging) Faulty 2. Out Side Process (OSP) Faulty 3. In Process Faulty 4. Operation Missing Faulty 5. Measurement Faulty 6. Machining Faulty

A Mixture Carrying
= Capacity 300.0 Kgs.

200.0 Kgs. + 400.0 Kgs. Two Times Despatch.

Example for MURI (Overburden) Capacity 100.0 Kgs.

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Material Carrying Capacity 100.0 Kgs.

Loading Material
2 X 300.0 Kgs.

Material Loading 300.0 Kgs.

1. Find Out Minimum 3 Nos. of MUDA In your Work Place.

2. Find Out Minimum 3 Nos. of MURA In Your Work Place.

3. Find Out Minimum 3 Nos. of MURI In your Work Place.