PRESENTED BY:

1. Ameer Sayeed_SSE/LTS

FLOW CHART OF LOCO TESTING

FIRST INSPECTION REPORT INITIAL FILLING COMPRESSOR SETING CRANK SHAFT DEFLACTION LUBE OIL CIRCULATION INTIAL CRANKING & TEMP. SETTING

PRE-LOAD TEST LOAD TEST A.B. TEST

TRACK AND DB TEST

ROAD RUN TRIAL ( RRT ) FINAL INSPECTION DISPATCH

LOCO TESTING METHOD

TWO TYPE TESTING

LOAD BOX TESTING ROAD RUN TRIAL

LOCO TESTING METHOD

A. FIRST INSPECTION REPORT (FIR)

1. VISUALLY CHECKING OF ALL IMPORTANT

COMPONENT / DEVICE

LOCO TESTING METHOD

2. PROPER TIGHTENING OF COVER

ALL BASE DOOR COVER

ALL CYLINDER HEAD COVER

LOCO TESTING METHOD

3. ALL SAFETY DEVICE

OVER SPEED TRIP POWER CUT OFF EXPLOTION DOOR COVER

LOW LUBEOIL PRESSURE SWITCH

LOW WATER LEVEL ALARM WHEEL SLIP WARNING GROUND RELAY WARNING
.

VIGILANCE CONTROL DEVICE(VCD)/ ALERTER

LOCO TESTING METHOD

B. INITIAL FILLING
WATER - FULL FUEL - 3000 LTR LUBE OIL - 3 BARREL

LOCO TESTING METHOD

C. COMPRESSER SETTING

HEIGHT
SIDE

+0.000 TO +0.006 MAX

0.000 TO 0.006 MAX

ANGULARITY 0.000 TO 0.006 MAX

LOCO TESTING METHOD

D. COMPRESSOR COUPLING
COMPRESSOR MOUNTING BOLT TORQUING 500 lbs COUPLING NUT BOLT TORQUING 350 lbs

LOCO TESTING METHOD

CRANK WEB

E. CRANKSHAFT DEFLECTION

(0.0008)

F. LUBE OIL CIRCULATION

LOCO TESTING METHOD

G. INITIAL CRANKING
1. TEMP. SETTING RADIATOR FAN ON(HALF SPEED) - 68 c RADIATOR FAN FULL SPEED - 74 c HOT ENGINE ALARM - 90 c POWERREDUSE AT 95 c

2. LUBE OIL PRESSURE SETTING

6.5 7.5 Kg/cm AT 8th NOTCH At 80 c 2.0 (0.1) Kg/cm AT IDLE SPEED At 90 c 1.5 Kg/cm (LOCO NOT SHUT DOWN)

LOCO TESTING METHOD

H. PRE - LOAD TEST

RPM SETTING IDLE 350 8th NOTCH 1050

OST 1200 TO 1210

NO LOAD VOLTAGE (NLV) 1130V

I. LOAD TEST
HORSE POWER (HP)
VOLTAGE (V) CURRENT (I)

LOCO TESTING METHOD

BRAKE

AIR BRAKE AND VI 47

DYNAMIC BRAKE (D.B.)

M.R.PRESSURE CHARGING -10 Kg/cm B.P.PRESSURE CHARGING - 5 Kg/cm F.P.PRESSURE CHSRGING - 6 Kg/cm B.C. PRESSURE BY AUTO - 1.8 Kg/cm B.C. PRESSURE BY SA-9 - 3.5 Kg/cm

LOCO TESTING METHOD

B.T. DEFFICIENCE
COPRESSOR LODING & UNLODING P.C.O. DYNAMIC BRAKE QUICK RELEASE AUTO FLASHER ALERTOR WORKING SANDER WORKING

HORN WORKING
WINDOW WIPER WORKING M.R. SAFETY VALVE SETTING 10.5 Kg/cm

LOCO TESTING METHOD

TRACK TEST DIRECTION OF TRACTION MOTER ROAD RUN TRIAL FINAL INSPECTION DESPATCH