WELCOME

09/01/09 TECH.HA.IDENTI. 1
 BASIC RULES
• PARTICIPATION IS ESSENTIAL
• LET US HAVE THE BENEFIT OF YOUR
EXPERIENCE
• ENCOURAGE OTHERS TO PARTICIPATE
• ASK QUESTIONS IF YOU ARE UNSURE
• SAY WHAT YOU THINK
• ENJOY THE OPPORTUNITY

09/01/09 TECH.HA.IDENTI. 2
 SCHEDULE OF ACTIVITIES
Session 1
0930 – 0945 INTRODUCTION
0945 – 1045 TECHNIQUES OF HAZARD IDENTIFICATION
1045 – 1100 TEA BREAK

Session 2
1100 – 1200 - DEVIATIONS IN A CHEMICAL PLANT
1200 – 1245 - INTRODUCTION TO HAZOP
1245 – 1300 - INTRODUCTION TO SYNDICATED EXERCISES
1300 – 1345 - LUNCH BREAK

Session 3
1345 – 1500 - PREPARATION BY THE PARTICIPANTS
 
Session 4
1500 – 1730 - PRESENTATION BY THE PARTICIPANTS

09/01/09 TECH.HA.IDENTI. 3
 TECHNIQUES OF HAZARD
IDENTIFICATION

D.K. JOSHI

09/01/09 TECH.HA.IDENTI. 4
 What is an accident?
AN ACCIDENT IS AN
UNINTENDED, UNEXPECTED OR
UNFORESEEN OCCURRENCE,
WHICH HAS A PROBABILITY OF
CAUSING PERSONAL INJURY,
PROPERTY DAMAGE OR
ENVIRONMENTAL DAMAGE
09/01/09 TECH.HA.IDENTI. 5
 HAZARD RISK
HAZARD IS A
RISK IS A
PHYSICAL SITUATION
WITH A POTENTIAL MEASURE OF
FOR HUMAN INJURY, BOTH THE
DAMAGE TO PROBABILITY AND
PROPERTY, DAMAGE CONSEQUENCES
TO ENVIRONMENT OR OF ALL HAZARDS
A COMBINATION OF IN AN ACTIVITY
THESE

09/01/09 TECH.HA.IDENTI. 6
 TYPES OF HAZARDS
• PHYSICAL •MECHANICAL
HEAT, COLD, PROTRUDING /
LIGHT, NOISE, MOVING PARTS
RADIATIONS FALLING OBJECTS
• CHEMICAL MATERIAL
HANDLING
FLAMMABLE (MECH./MANUAL)
EXPLOSIVE WORKING AT
TOXIC HEIGHT

09/01/09 TECH.HA.IDENTI. 7
 TYPES OF HAZARDS – cont.
• ELECTRICAL
SHOCKS
BURNS
• PSYCHOLOGICAL
HOSTILITY
ANXIETY
AGGRESSIVENESS
DEPRESSION

09/01/09 TECH.HA.IDENTI. 8
 ELEMENTS OF ACCIDENT
PREVENTION PROGRAM
• IDENTIFICATION OF HAZARD
• ELIMINATION OF HAZARD
• PROTECTION OF HAZARD
• TRANSFER OF HAZARD
• ACCEPTANCE OF HAZARD
• MITIGATION OF EFFECTS OF
RESIDUAL HAZARD
09/01/09 TECH.HA.IDENTI. 9
 HAZARD IDENTIFICATION
TECHNIQUES
• BASIC SENSES
• SAFETY SAMPLING
• JOB SAFETY ANALYSIS
• HAZOP
• FAILURE MODE & EFFECT ANALYSIS
• INCIDENCE RECALL TECHNIQUE
• TREE ANALYSIS - FAULT / EVENT
• SAFETY INSPECTION / AUDIT
09/01/09 TECH.HA.IDENTI. 10
 BASIC SENSES
THIS TECHNIQUE IS USED BY
THE OPERATOR WHERE HE
USES HIS SENSES SUCH AS
THOSE OF SEEING, HEARING,
FEELING, SMELLING OR
TASTING

09/01/09 TECH.HA.IDENTI. 11
 SAFETY SAMPLING
THE TECHNIQUE IS BASED
ON RANDOM SAMPLING
APPLICATION OF
PROBABILITY THEORY,
WHICH IS USED IN
PRODUCTION CONTROL

09/01/09 TECH.HA.IDENTI. 12
 JOB SAFETY ANALYSIS
THIS TECHNIQUE INVOLVES
IDENTIFICATION OF
HAZARDS ASSOCIATED WITH
EACH STEP OF THE JOB AND
DEVELOPMENT OF METHODS
FOR HAZARD ELIMINATION
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 HAZOP – HAZARD AND
OPERABILITY STUDY
THE APPLICATION OF A FORMAL,
SYSTEMATIC, CRITICAL EXAMINATION
OF THE PROCESS AND ENGINEERING
INTENTIONS OF THE NEW FACILITIES, TO
ASSESS THE HAZARD POTENTIAL OF
MALFUNCTION OR MALOPERATION OF
THE INDIVIDUAL ITEMS OF EQUIPMENT
AND THE CONSEQUENTIAL EFFECTS ON
THE FACILITY AS A WHOLE

09/01/09 TECH.HA.IDENTI. 14
 FAULT TREE ANALYSIS
IT IS A
‘STRUCTURED COMMON
SENSE DIAGRAM’
WHICH TRACES ALL THE EVENTS
WHICH LEAD TO THE UNDESIRED
EVENT

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 FAILURE MODE &
EFFECT ANALYSIS
IN THIS ANALYSIS, FAILURE OR
MALFUNCTION OF A COMPONENT
OF THE SYSTEM IS CONSIDERED
ALONGWITH ITS MODE OF FAILURE.

CONSEQUENCES OF THE FAILURE

ARE TRACED THROUGHOUOT THE
SYSTEM.

09/01/09 TECH.HA.IDENTI. 16
 INCIDENCE RECALL
TECHNIQUE
IT INVOLVES SELECTION OF
PARTICIPANTS FROM VARIOUS SECTIONS
OF AN AREA OR DEPARTMENT OF THE
FACTORY.

THESE PARTICIPANTS ARE INTERVIEWED

TO RECALL INCIDENTS WHICH COULD
HAVE GIVEN RISE TO ACCIDENT

09/01/09 TECH.HA.IDENTI. 17
 SAFETY AUDIT
SAFETY AUDIT IS A SYSTEMATIC,
CRITICAL EXAMINATION OF AN
INDUSTRIAL OPERATION TO IDENTIFY
POTENTIAL HAZARDS AND LEVELS OF
RISK
MANAGEMENT EVALUATION OF
COMPANY-WIDE HEALTH AND SAFETY
CONTROL FROM WHICH TO DEVELOP
LONG-TERM PLANS AND FINANCIAL
PROVISION

09/01/09 TECH.HA.IDENTI. 18
 SAFETY INSPECTION
IDENTIFYING THE CONDITIONS IN A
GIVEN WORKPLACE TO ENABLE
ACTION TO BE TAKEN SO THAT
STANDARDS ARE MAINTAINED
THROUGH ONGOING PROGRAMMES
AND BUDGETS IN BOTH THE SHORT
AND MEDIUM-TERM

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