Simoreg Overview

Automation and Drives
SIMOREG
A&D LD Large Drives
System overview General
INNOVATION with Tradition
SIMOREG DC-MASTER SIMOREG CM
SIMOREG
SIMOREG CCP
Climbing above the competition with years of success
SIMOREG DC-MASTER SIMOREG CM SIMOREG CCP

System overview
SIMOREG A&D LD 2005 Exider Dome System overview.ppt 16.08.2005
SIMOREG
Technological leader - now even more universal
A&D LD Large Drives
System overview General SIMOREG DC-MASTER SIMOREG CM SIMOREG CCP
More interfaces Extended power range Simplified parallel connection Higher performance (Dual
processors)
Simplified commissioning
Mechanical design more compact

Dedicated Retrofit product:
SIMOREG CM
CCP (Converter Commutation

Protector)
SIMOREG
Innovation goals
A&D LD Large Drives
Economic aims for the user The universal solution for an economic VSD The universal solution for all technical tasks Fully compatible with the predecessor row of SIMOREG K
Technical aims / goals

Modular software structure Modular technology and interface concept Operator control and interfaces adapted to MASTERDRIVES Power increase to 3000 A in a single unit Ease of Programming Supply voltages up to 950 V
Exider Dome System overview.ppt 16.08.2005
SIMOREG A&D LD 2005
SIMOREG
Market leader moving ahead of the pack!
A&D LD Large Drives
Now even more customer benefits through :
Plug & Play Technology Flash - EPROM
User-friendly operator panel

Easy Parameterization
(no jumpers / links to set !)
Technology software included in

basic unit
Units up to 3000 A armature current Control Module Converter Conmutation Protector

SIMOREG
Industrial sectors and applications
A&D LD Large Drives
Well-proven in many industrial sectors and applications Versatile for a wide range of applications, e.g.
Main drives for printing machines Traversing and elevating in the crane and related industries Lift and cable railway Mixing drives for the rubber industry
Rolling mill drives in the steel industry, coilers

Shear drives in the steel industy Paper machines Winder drives for foil, paper and wire
Cross cutters
Profile machines Dynamometers for motors, turbines or gear test stands
SIMOREG A&D LD 2005
SIMOREG
One range...
A&D LD Large Drives
...even for special applications
Supply of DC bus bars
Supply of highly inductive loads such as generator excitation or lifting magnets

Charging battery sets
Electrolytic applications
DC-link supply of large PWM converter systems.
SIMOREG A&D LD 2005
SIMOREG
A&D LD Large Drives
SIMOREG
SIMOREG CCP
Still leading the field after years of success
SIMOREG DC-MASTER
Converter Chassis & Cabinet Units
SIMOREG DC-MASTER
One range - for all outputs (1)
A&D LD Large Drives
Bridge connection
(B6) A (B6) C
Rated connecton voltage 50/60 Hz - Armature Rated current - Armature - Field 15 A, 30 A 3 A, 5 A 60 - 280 A 10 A, 15 A 3-ph. 400 V / 460 V AC 3-ph.400 V / 460 V / 575 V AC
(375V=)
SIMOREG A&D LD 2005
SIMOREG DC-MASTER
One range - for all outputs (2)
A&D LD Large Drives
Rated connection voltage 50/60 Hz - Armature Rated current 3-ph. 400V/460V/575V/690V AC 3-ph. 400V/ 460V/ 575V/ 690V/ 830V/ 950VAC
- Armature - Field
SIMOREG A&D LD 2005
400 A, 850 A 25 A, 30 A
900 - 3000 A 30 A, 40 A (375V=) 85 A (375V=)

SIMOREG DC-MASTER
The drive family
A&D LD Large Drives
Drive converter units from 15A to 3000A Cabinet units from 15A to 18000A - 6 Pulse application up to - 36000A in 12- Pulse Applications
10
SIMOREG
A&D LD Large Drives
Base Drives 15A 1680A US rated with 150% OL
Configurable for 230 or 460VAC 3-ph. supplies 1180,1660 & 1680A units (capable 575VAC) PMs rated 575VAC
Base Drives include: - Power Module - Line Fuses - Control Transformer - Contactor All components are mounted & prewired on a Base panel.
SIMOREG A&D LD 2005
11
SIMOREG DC-MASTER
Uniform operating philosophy - for all currents & voltages
A&D LD Large Drives
System overview General SIMOREG DC-MASTER SIMOREG CM SIMOREG CCP 3 AC 460 V + 15 % - 20 % 3 AC 500-575 V + 10 % - 20 % 3 AC 400 V + 15 % - 20 %
*) 15 30 60 100 125 210 280 400 600 710 850 1200 1600 2000 2200 2400 2600 2800 3000
3 AC 690 V + 10 % -20 %
3 AC 830 V + 10 % -20 %
3 AC 950 V + 10 % -20 %
Line supply frequency 45 to 65 Hz

SIMOREG A&D LD 2005
*) only 4Q
12
SIMOREG DC-MASTER
One range for all connection voltages and standards
A&D LD Large Drives
NEMA / CSA 3-ph. 460 V AC 60 Hz 3-ph. 575 V AC 60 Hz
IEC 3-ph. 380 - 415 V AC 50 Hz 3-ph. 500 V AC 50 Hz 3-ph. 660 - 690 V AC 50 Hz
IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz
IEC 3-ph. 415 - 440 V AC 50 Hz
IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz
IEC 3-ph. 380 - 440 V AC 50/60 Hz 3-ph. 500 - 550 V AC 50/60 Hz
Applicable Worldwide
SIMOREG A&D LD 2005
13
SIMOREG DC-MASTER
Uniform operating platform Uniform with AC MASTERDRIVES
A&D LD Large Drives
System overview General SIMOREG DC-MASTER SIMOREG CM SIMOREG CCP Vector
Front Keypad
Advanced Operator Panel
Uniform operating platform for all control technology versions:
Parameterization
PC
Motion
Unit response Communications
DC
SIMOREG A&D LD 2005
14
SIMOREG DC-MASTER
The systems for all requirements
A&D LD Large Drives
SIMOREG 6RA70 all functions all outputs all voltages
The solution for
all industrial sectors

all applications all customers
Uniform operation to supply DC motors and for special applications
SIMOREG A&D LD 2005
15
SIMOREG
A&D LD Large Drives
SIMOREG
SIMOREG CCP
SIMOREG CM
Control Module
SIMOREG A&D LD 2005
16
SIMOREG CM
Overview
A&D LD Large Drives
A highly economical solution

for retrofit and plant business revamping and rejuvenating of dc
drives in existing plants

motors, mechanics and the power
stacks remain
the SIMOREG CM elevates the plant
to state of the art digitization

Can be configured with competitors
power sections
core of special high power drive
solutions (e.g. with new 6RM70 power stacks with external voltage measuring facilities, up to 8800 A - DC and 1390 V input voltage)
17
SIMOREG CM
Features
A&D LD Large Drives
100% compatibility with SIMOREG DC-MASTER
All benefits of TIA for existing systems

Integrated Field Supply: max. 40A/460V gate trigger current up to 1A
(higher ratings with impulse transformers in parallel)

CM controls up to three power
sections in parallel (with amplifiers SA31 up to 64)

for demanding tasks: paralleling
as with chassis units (up to 6 Simoreg CM in parallel)

6 Built-in Fuse Monitoring Circuits
flexible actual-current measuring circuit

max. rated armature supply voltage 1000V (Standard)
SIMOREG A&D LD 2005
18
SIMOREG CM
Block Diagram
A&D LD Large Drives
Optional: Terminal Expansion CUD2 Operator Panel OP1S Technology Boards Communication Boards Expansion Boards XS21 Voltage Sensing Armature / Field Electronics Board CUD1 Power-Interface XS20 Fuse Detection
X21A
Gate Pulse Circuits
X22A
Ankerstromerfassung Temperaturberwachung Lfterberwachung Analogtacho/Impulsgeber
M
G
X102
Field Supply
Existing Power Section Front Part of the Unit

SIMOREG A&D LD 2005
SIMOREG CM
Rear Part of the Unit

19
SIMOREG CM
Signal Processing
A&D LD Large Drives
Flexible sensing of the Armature current: Two CTs on the line side (independent of the phases) external CT with external rectifier actual value signal sensed in the DC circuit actual value signal directly from SITOR/ModulPac units fully electronically adaption of actual value signal (as with the
compact units)
Flexibility also for Armature Supply Voltage: 85/250/575/1000V input selectable line voltages from 20 to 1000V can be sensed Built in Field Supply: Powerful field supply 460V/40A fully electronically adjustable down to 4A rated value
SIMOREG A&D LD 2005
20
SIMOREG
A&D LD Large Drives
SIMOREG
SIMOREG CCP
SIMOREG CCP
Converter Commutation Protector
21
SIMOREG CCP
Remedy for Commutation Failure
A&D LD Large Drives
The Converter Commutation Protector increases the availability of the drive system
Commutation failures (inverter shoot-through) in linecommutated converters, operating in regenerative mode can not be avoided in case of line voltage faults or dips Previous consequences of shoot-through: Failure of the fuses and subsequent Destruction of the thyristors (worst-case scenario) Previous solutions: Application of DC high speed circuit breaker (DC HSCB)
Remedy: Forced discharging of the thyristors by a switch-off circuit called Converter Commutation Protector (CCP)
22
SIMOREG CCP
Switch-off device
A&D LD Large Drives
A "switch-off device for converters" has to be capable to switch off the thyristors in a converter, operating in regenerative mode so quickly, that semiconductor fuses, connected on the line side, are protected against melting or lifetime-shortening damage.
Fuses must not be loaded to their full pre-arcing it value

Thyristors must not be loaded to their full it value Converter has to be protected against overvoltages (supply interruptions in operation on a transformer) Motor has to be protected against overvoltages
SIMOREG A&D LD 2005
23
SIMOREG CCP
Comparison with
A&D LD Large Drives
DC high speed circuit breaker CCP Advantages:

Lower space requirement Protected from circulating current
DC HSCB Advantages:
Easy and safe criteria for shutdown Simultaneous fulfilment of the disconnector function
Protected from shoot-through

Lower purchase costs Lower operational costs Higher up-time
Disadvantages:
Space requirement for arc blow out room (ionised gas), in some applications also for the air reactor High maintenance costs (after a few full-load current interruption events or at least annually) Higher expense for converter optimisation, as trip current HSCB is near to on-load current High expenditures for function test (Disconnector parallel to motor)
SIMOREG A&D LD 2005
24
SIMOREG CCP
Advantages
A&D LD Large Drives
Protection against commutation failures Protection against jumper short-circuit (C(D) D(C)) Fuse for protection of semiconductors no changing of fuses necessary high availability of drives Better performance than DC high speed circuit breaker No cooling for CCP necessary In- and output sides of power connections parallel to linecommutated converter Upgradeable for already installed line-commutated converters with CM and CCP Function of the over-voltage protection already integrated Available analysis and functions via (microprocessor controlled) line-commutated converter Microprocessor controlled
SIMOREG A&D LD 2005
25
SIMOREG CCP
Available product range for CCP
A&D LD Large Drives
Device
Rated current 600A 1200A 1000A 2000A
Rated voltage 460V 460V 690V 460V
Live area that can be covered 300 - 600 A 600 - 1200 A 500 - 1000 A 1000 - 2000 A
Order No. (MLFB) 6RA7085-6FC00-0 6RA7091-6FC00-0 6RA7090-6KC00-0 6RA7095-6FC00-0
600A/460V 1200A/460V 1000A/690V 2000A/460V
2000A/690V
2000A
690V
1000 - 2000 A
6RA7095-6KC00-0
SIMOREG A&D LD 2005
26

Simoreg Overview

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Simoreg Overview

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Automation and Drives

INNOVATION with Tradition

SIMOREG DC-MASTER SIMOREG CM

Climbing above the competition with years of success

SIMOREG DC-MASTER SIMOREG CM SIMOREG CCP

Automation and Drives

Mechanical design more compact

CCP (Converter Commutation

Automation and Drives

Technical aims / goals

SIMOREG A&D LD 2005

Automation and Drives

Now even more customer benefits through :

Plug & Play Technology Flash - EPROM

User-friendly operator panel

Technology software included in

Units up to 3000 A armature current Control Module Converter Conmutation Protector

Automation and Drives

Rolling mill drives in the steel industry, coilers

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

...even for special applications

Supply of DC bus bars

Supply of highly inductive loads such as generator excitation or lifting magnets

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

INNOVATION with Tradition

SIMOREG DC-MASTER SIMOREG CM

Still leading the field after years of success

Automation and Drives

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

900 - 3000 A 30 A, 40 A (375V=) 85 A (375V=)

Automation and Drives

Automation and Drives

Base Drives 15A 1680A US rated with 150% OL

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

Line supply frequency 45 to 65 Hz

Automation and Drives

NEMA / CSA 3-ph. 460 V AC 60 Hz 3-ph. 575 V AC 60 Hz

IEC 3-ph. 380 - 415 V AC 50 Hz 3-ph. 500 V AC 50 Hz 3-ph. 660 - 690 V AC 50 Hz

IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz

IEC 3-ph. 415 - 440 V AC 50 Hz

IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz

IEC 3-ph. 380 - 440 V AC 50/60 Hz 3-ph. 500 - 550 V AC 50/60 Hz

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

Advanced Operator Panel

Uniform operating platform for all control technology versions:

Unit response Communications

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG 6RA70 all functions all outputs all voltages

The solution for

all industrial sectors

Uniform operation to supply DC motors and for special applications