400 e

Automation and Drives
SIMATIC
Unrivaled Functions Dynamic Control
S7-400
System family
SIMATIC S7-400
Overwiev Overview Highlights CPU Modules
High-performance and medium range S7-400 Low-end and medium range S7-300 Micro PLC S7-200
The power PLC for manufacturing and process engineering
Design Flexibility
Configuration and Programming References
+ Programming devices + STEP 7 software + Communications + Human-machine interface
SIMATIC S7-400
A&D AS, 08/2004, Chart 2 Siemens AG 2004 - Subject to change without prior notice
Fields of application of SIMATIC S7-400

SIMATIC S7-400
Irrespective of your sector ...

Process Discrete
Pulp & Paper
Design Flexibility
Food & Beverages
Pharmaceuticals
Cement & Glass
Metal / Mining
Automotive
Energy
References
SIMATIC S7-400 - the automation system for production and process engineering
SIMATIC S7-400
Water
Configuration and Programming
Electronics
Chemicals
Oil & Gas
Refinery
Totall Integrated Automation

SIMATIC S7-400
... from inbound logistics via discrete and process automated production to outbound logistics with S7- 400 reduced complexity and optimized interoperation of all components.
Production Workflow
Inbound Logistics Process
Design Flexibility
Supplier
Customer
Discrete
Outbound Logistics
SIMATIC S7-400
S7-400 overview
SIMATIC S7-400
S7-400
S7-400 H system
S7-400 FH system
Design Flexibility
Process and production engineering Data-intensive tasks Coordination of complete plants High repeatability Flexible, reaction-free expansion Hot swapping of modules as well as expansions
Primarily process engineering Avoidance of high restart costs Avoidance of down times Unmanned operation Switchover time less than 100 ms
Maximum safety for man, machine, environment Also complies with EN 954 (up to category 4) and IEC 61508 (up to SIL 3) Coexistence of standard and fail-safe programs on one CPU (also faulttolerant)
SIMATIC S7-400
Highlights - Engineering
SIMATIC S7-400
Overview Highlights Highlights Highlights CPU Modules
Efficient configuration and programming based on STEP 7 global standard
IEC 61131-3
Design Flexibility
Higher availability due to powerful integrated diagnostics
Availability
Cost effective use of ingineering tools (CFC, S7Graph,...)
Graphic programming
SIMATIC S7-400
Highlights - Design
SIMATIC S7-400
Overview Highlights Highlights CPU Modules
Modular design without slot assignment rules Configuration run
Design Flexibility
Rugged operation
Pulling and pushing under the strain 0-60C operating temperatur
Hot swapping
Central expansion options and simple design of distributed structures with wide range of modules
Decentral Peripherie
SIMATIC S7-400
Highlights - Performance
SIMATIC S7-400
Overview Highlights Highlights Highlights CPU Modules
High processing speeds and deterministic response times for short machine cycle times
30ns / Binary instruction
Scalable performance
Graded range of CPUs Multicomputing Large quantity frameworks
Design Flexibility
Communication included
Standard interfaces integrated Connection to the IT world via Ethernet 4-port switch
@
SIMATIC S7-400
Graduated Performance Spectrum

SIMATIC S7-400
Overview Highlights CPUs CPU Modules
New
since July 04!
Type
PLC 412-1 412-2
PLC 414-2 414-3 1.4MB
PLC 416-2 416-3
PLC 417-4 20MB from 30ns MPI/DP PROFIBUS-DP
Design Flexibility
Memory Instr. processing Communicat. interfaces I/O Counters/timers

SIMATIC S7-400
144KB 256KB 512KB from 100ns MPI/DP PROFIBUS-DP
2.8MB 5.6MB from 40ns MPI/DP PROFIBUS-DP
from 60ns MPI/DP PROFIBUS-DP
Sufficient digital and analog inputs/outputs possible 2048 / 2048 2048 / 2048 2048 / 2048 2048 / 2048 Technical Slides
System diagnostics
SIMATIC S7-400
Faults in the automation system

Programming fault Memory fault Module failure Channel fault...
Detailed fault reporting
Design Flexibility
System diagnostics in S7-400

Fault diagnostics from the CPU to the I/Os Internal CPU services (e.g. error messages with time stamp) Automatic signaling from CPU to HMI device or STEP 7
SIMATIC S7-400
Optimum plan operation
Technical Slides
Process diagnostics
SIMATIC S7-400
Design Flexibility
Faults in the plant Interlocking not fulfilled Actuator timeout Motor protection triggered Limit switch fault... Process diagnostics functions in S7-400 Monitoring of critical process signals using program Convenient CPU configuring using S7-PDIAG and ProAgent Automatic signaling from CPU to HMI device
SIMATIC S7-400
Fast faul identification Increased productivity
Operators do not have to be engineer to perform maintenance

Technical Slides
Communications integrated
SIMATIC S7-400
Design Flexibility
MPI/DP Interface (12 Mbit/s) Integrated into every CPU Can be re-parameterized as DP master HMI services for connection of OP/OS No additional programming Minimum CPU cycle load All S7 components can be connected
S7-400 (Master) PG (Master) OP (Master) S7-400 (Slave) S7-300
Programming from any location in the network (routing)
Economical communication without additional hardware

Technical Slides
SIMATIC S7-400
Multicomputing
SIMATIC S7-400
Scaling
So that you can easily increase performance by plugging in additional CPUs So that you can spread complex task over up to 4 CPUs So that you can separate timecritical from non critical processes So that you can assign I/O segments to specific CPUs with common communication
Subdivision
Design Flexibility
Decoupling
Segmenting
Segmented Rack / Multicomputing

Technical Slides
SIMATIC S7-400
Latest functions Emphasis on process engineering

SIMATIC S7-400
Configuration in RUN
Reaction-free modifications to configuration during operation with distributed I/O Applications

Process engineering plants which must not be switched off Production plants with high restart costs
Design Flexibility
Customer benefits
Time-saving, low-cost plant modifications No restart procedure required High flexibility to modified process engineering requirements
SIMATIC S7-400
Shortened start-up times Plant and process optimization

Technical Slides
Latest functions Emphasis on production engineering

SIMATIC S7-400
Isochrone mode
Linking of a SIMATIC automation solution to the equidistant PROFIBUS Synchronization of user program with I/O processing Equidistant and synchronous signal processing with distributed I/O Consistent transmission of input and data; all data of the process image have a logical and time relationship Repeatable and defined process response times with distributed I/O
Design Flexibility
Safe control of fast processes
Increased accuracy for controls, Increase in productivity positioning, machines with continuous operation
Technical Slides
SIMATIC S7-400
Signal modules (SM) The right module for all common signals
SIMATIC S7-400
Overview Highlights CPU Modules Modules
Signal modules for all common signals/ the most different technology
So you can connect up anywhere
Signal modules with interrupts and diagnostics

So you can respond more quickly
Design Flexibility
Connection techniques that simplify installation / maintenance

Screw-type/spring-loaded/crimp terminals
Simple and fast module replacement

So you can replace the modules even during operation
Highest packing density

To save you space
Modular design Hot swapping
SIMATIC S7-400
Digital signal modules - For all applications

SIMATIC S7-400
Digital inputs
Overview
Digitalausgaben 5 - 138V DC 5 - 264V AC 0,5/1/2A 8, 16, 32 elektronisch/Relais
Voltage range
Highlights CPU Modules Modules
24 - 60 V AC/DC 80 - 264 V DC 74 - 264 V AC -----16, 32 Switches 2-wire BEROs etc. from 100 s
Current range Channels Sensors
Design Flexibility
Reaction time Diagnostics Ex(i)*
from 100 s
Type A No
Type B Yes
Typ A Nein Namur/Ex(i)
Typ B Ja
NAMUR/Ex(i)
(* via ET 200M)
SIMATIC S7-400
Technical Slides
Analog signal modules - For all applications

SIMATIC S7-400
Analog inputs
Overview
Analog outputs 0 ... 10 V, ... +/- 10 V +/- 20 mA, 4 ... 20 mA, and others 8 ---
Voltage range
Highlights CPU Modules Modules
+/- 80 mV ... +/- 10 V +/- 20 mA, 4 ... 20 mA, and others 8, 16 Pt 100, Pt 1000, Ni 100, thermocouples 13 ... 16 bit incl. sign 0.05 ... 100 ms Type A No Type B Yes
Current range Channels Sensors
Design Flexibility
Resolution Conversion time Diagnostics* Ex(i)`*

(* via ET 200M)
12 bit incl. sign 0.4 ... 1 ms
Type A No
Type B Yes
NAMUR/Ex(i)
NAMUR/Ex(i) Technical Slides
SIMATIC S7-400
Point-to-point CPs - For special interfaces

SIMATIC S7-400
Design Flexibility
1 or 2 interfaces, up to 76 kbit/s Different physical transmission environment Standard or customer-specific protocols
PG, PC, Rechner Robotersteuerungen Opto-Elektronik
Drucker
Scanner, Barcodeleser, Identsysteme
S7-400
Wgesysteme, Regler SIMATIC S5 und Automatisierungsgerte auch vieler anderer Hersteller
Simple and flexible

PtP Communication
SIMATIC S7-400
Function modules for all technologies - The right choice when...

SIMATIC S7-400
Good choice when... ... very fast tasks have to be carried out ... great accuracy and reproducibility are necessary special sensors or actuators have to be connected ...configuration of technological tasks must be as practiceoriented as possible
Design Flexibility
Counting/measuring, cam controlling, positioning, closed- loop control

Technologies
SIMATIC S7-400
FM 458-1DP application module

SIMATIC S7-400
For all types of highly dynamic closed-loop control tasks Freely-configurable using STEP 7 and CFC, optionally with SFC Comprehensive block library for technological tasks and motion control Expansion module for I/O and Communications
Design Flexibility
Particularly suitable for machine and plant construction

SIMATIC S7-400
Maintenance Just as simple as everything else

SIMATIC S7-400
Extremely
simple replacement of application program without PG

Memory card Update device Download using teleservice
Simple,
Design Flexibility
reliable replacement of modules without PG

Central data storage in the CPU CPU sets parameters of newly inserted modules Also allows you to replace modules during operation
Reduced service times
Hot swap increase the availability of the plant
High availability
SIMATIC S7-400
Installation - Nice and easy

SIMATIC S7-400
Overview Highlights CPU Modules Design Flexibility flexibility Design Configuration and Programming References
Simple
swivel mounting on the rack Robust, enclosed modules Self-coding front connectors
TOP
Connect
Simple and polarity-reversalproof connection of actuators and sensors Via prefabricated cables
All
parameters are set via software - no DIP/DIL switches Insertion and removal of modules
under
process conditions
Front
connector with screw, Crimp or spring terminals
Faster installation
SIMATIC S7-400
TOP Connect - Prefabricated cables

SIMATIC S7-400
Direct connection of sensors and actuators using 2, 3 and 4-wire techniques

Simple and polarity-reversalproof thanks to the prefabricated cables Saves the intermediate terminal
Distance max. 30m
Terminal blocks on S7-400 standard I/O modules can be connected via front connectors
Using spring-loaded or Screw-type terminals
TOP Connect: terminal blocs
TOP Connect: Terminal blocks Reduction of the expenditive wiring work

Technical Slides
SIMATIC S7-400
Unlimited expansion
SIMATIC S7-400
Uniform
use of multi-channel I/O modules (central and distributed) Fewer modules required
No
additional power supply required for racks which are not too far away Reduction in required modules access System response times almost as short as when using I/Os only in central rack
expansion rack can be used further with S7-400 reading is possible at any time using direct I/O
Immediate
S5
Migration
SIMATIC S7-400
Expansion facilities with the S7-400

SIMATIC S7-400
Central cabinet
CR ER ER
Max. 6 IM per CR ER
Central expansion , line length 5 m, max. 4 ER per line
ER
ER
Central expansion , line length 1,5m 1st ER without PS ER S5
Distributed expansion , line length 102 m/ 60 m, max. 4 ER per line ER S5
Expandable
SIMATIC S7-400
Distributed expansion, line length 605 m, max. 4 ER per line Technical Slides
Data communication with SIMATIC NET PROFIBUS and Industrial Ethernet

SIMATIC S7-400
IT communication
Data Kommunikation/cell level
Field communication
SIMATIC S7-400
Data communication also Internet access

SIMATIC S7-400
Management computer PG/PC Industrial Ethernet PG/PC PG/PC S5-115U S5-135U S5-155U S7-400 PROFIBUS
S7-400
S7-400
S5-115U PROFIBUS DP, MPI, Ethernet
S7-300
IT integration
SIMATIC S7-400
PG/OP
CP 443-1 Advanced More power and flexibility

SIMATIC S7-400
New Functions
IP-Access list SNMP IP-Configuration
More Communication Performance

More connections At plant floor and IT communication
Integrated 4-Port Switch Better Usability

New IP-Address configuration Double IP-address indication Diagnostic buffer via WEB
PROFINET
PROFINET IO Controller PROFINET CBA
SIMATIC S7-400
The window to your plant/process/machine SIMATIC HMI

SIMATIC S7-400
SIMATIC Panels:
Push button panels, text displays, operator panels, touch panels or multipanels via MPI or PROFIBUS-DP Multiple panels for an S7-400 One panel for several automation systems
Panel PC oder OS
WinCC
WinCC flexible- for simple

PC-based visualization tasks
Push Button Panels Text Displays, Operator Panels, Touch Panels
Multi Panels
WinCC V6- The powerful

process visualization system
Easy parametization
SIMATIC S7-400
Parameterization made easy

SIMATIC S7-400
Overview Highlights CPU Modules
Software parameterization of the complete S7-400 including the signal modules with STEP 7
Uniform No jumpers / switches to set Checking the parameter assignment data for plausibility Additional parameterization for individual values, e.g. conversion time parameterization saves valuable time
Design Flexibility
All S7-400 parameterization data are stored in the CPU

Parameterization is not necessary when replacing modules CPU checks the S7-400 configuration and the module settings Incorrect module signaled by diagnostics function Efficient for user, from commissioning to maintenance
Easy parameterization
SIMATIC S7-400
Simulation-based engineering with SIMIT

SIMATIC S7-400
Early detection and clearance of configuration errors

Simulation
of the system Simulation of the units Simulation of the I/O signals Testing of the complete scope of automation
Design Flexibility
Easy-to-use thanks to standardized coupling

The
S7-400 simulation module connected to the PC replaces the central and distributed I/O
Training
Training
of commissioning and service personnel
SIMATIC S7-400
S7-400 solves more complex tasks using the STEP 7 engineering tools
SIMATIC S7-400
S7-SCL (Structured control language) - The PLC high-level language
S7-PDIAG/Pro Agent The double pack for process diagnostics
Design Flexibility
S7-PLCSIM Program testing without hardware S7-GRAPH Definition using sequence controls S7-HiGraph Definition using status diagrams
CFC (Continues function chart) Graphical sequencing of complex functions
SIMATIC S7-400
S7-400 - The optimum target system

SIMATIC S7-400
Design Flexibility
Uses a common database Integrated and consistent The powerful S7-400 target system and the engineering tools work perfectly together as userfriendly, task-oriented configuring tools The perfect team
S7-400
E-Tools
Optimized for great applications

SIMATIC S7-400
References
SIMATIC S7-400
Overview Highlights
Automobile
Food & Beverage

CPU Modules
Parma / Chemical industry Semiconductor/ Textile industry
Design Flexibility
Configuration and Programming References References
Glass/ Cement
Legend Inc.
Shaoxin Sewage Treatment
Icoma FSB
Miscellaneous
References
SIMATIC S7-400
SIMATIC S7-400
SIMATIC S7-400
Totally Integrated Automation
Design Flexibility
SIMATIC S7-400

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Automation and Drives

Unrivaled Functions Dynamic Control

Automation and Drives

The power PLC for manufacturing and process engineering

+ Programming devices + STEP 7 software + Communications + Human-machine interface

Automation and Drives

Fields of application of SIMATIC S7-400

Irrespective of your sector ...

Pulp & Paper

Food & Beverages

Cement & Glass

Configuration and Programming

Oil & Gas

Automation and Drives

Totall Integrated Automation

Automation and Drives

Configuration and Programming References

Automation and Drives

Overview Highlights Highlights Highlights CPU Modules

Efficient configuration and programming based on STEP 7 global standard

Higher availability due to powerful integrated diagnostics

Cost effective use of ingineering tools (CFC, S7Graph,...)

Automation and Drives

Overview Highlights Highlights CPU Modules

Modular design without slot assignment rules Configuration run

Automation and Drives

Overview Highlights Highlights Highlights CPU Modules

30ns / Binary instruction

Automation and Drives

Graduated Performance Spectrum

Overview Highlights CPUs CPU Modules

PLC 412-1 412-2

PLC 414-2 414-3 1.4MB

PLC 416-2 416-3

PLC 417-4 20MB from 30ns MPI/DP PROFIBUS-DP

Memory Instr. processing Communicat. interfaces I/O Counters/timers

144KB 256KB 512KB from 100ns MPI/DP PROFIBUS-DP

2.8MB 5.6MB from 40ns MPI/DP PROFIBUS-DP

from 60ns MPI/DP PROFIBUS-DP

Automation and Drives

Overview Highlights CPUs CPU Modules

Faults in the automation system

Detailed fault reporting

System diagnostics in S7-400

Optimum plan operation

Automation and Drives

Overview Highlights CPUs CPU Modules

Fast faul identification Increased productivity

Operators do not have to be engineer to perform maintenance

Automation and Drives

Overview Highlights CPUs CPU Modules

S7-400 (Master) PG (Master) OP (Master) S7-400 (Slave) S7-300

Programming from any location in the network (routing)

Economical communication without additional hardware

Automation and Drives

Overview Highlights CPUs CPU Modules

Segmented Rack / Multicomputing

Automation and Drives

Latest functions Emphasis on process engineering

Reaction-free modifications to configuration during operation with distributed I/O Applications

Shortened start-up times Plant and process optimization

Latest functions Emphasis on production engineering

Automation and Drives