Introdution Of Hydraulic

Hydraulik adalah teknologi yang memanfaatkan zat cair / fluida sebagai penggerak ( power transmission).

Prinsip dasar hidraulik

HYDRAULIC PUMPS
KOMPONEN UTAMA 1. POMPA 2. TANKI OLI 3. KOMPONEN PENDUKUNG 4. MOTOR 5. AKTUTOR / CYLINDER 6. DIRECTIONAL VALVE

POMPA
Fungsi pompa adalah untuk mensirkulasikan fluida ke system dan merubah energi mekanik ( torque, speed ) menjadi energi hidraulik ( pressure, flow). Type pompa hidraulik
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. External gear pump ( Krach , Caproni pumps) Internal gear pump Ring gear pump Screw pumps Single chamber vane pump ( TDZ Vane pumps ) Double chamber vane pump Radial piston pump with eccentic cylinder blok Radial piston pump with eccentic shaft Axial piston pump in bent axis design Axial piston pump in swashplatedesign

Gear pumps

Kracht Pumps
Tranfer pumps
Transfer gear pumps KF ( KF 0, KF 2.5...200, KF3/100...KF6/760)
Aplikasi sebagai pompa transfer digunakan di berbagai industri (Coating machines, Centrifuge construction, Filling stations, Lubricant manufacturers, Filter systems, Lubricating oil systems)

Transfer gear pumps BT & BTH

low speed for transfering medium and hight viscosity 100 700 1/min provided they have certain minimum amount of lubricating property do not contain any solids and are chemically compatible with the materials of construction Material kontruksi: 1. Housing ,bearing cover, and stufing box cover adalah besi tuang 2. Shaft and gear adalah baja tuang yang mendapatkan perlakuan panas. 3. Shaft seal menggunakan gland packing PTFE fillied aramid yarn Durotec gear pumps

Shaft Seal

Standard model BT
Gear pump BT 2
Kontuksi body dan gear stainless steel sehingga tahan terhadap corrosiondan asam. Operating pressure 5 bar

Gear pump BT1 up to BT 4

Housing dapat di buat dari perunggu Kombinasi stainless steel gears and shafts bronze gears and stainless steel shafts. Lubricating, Synthetic resin varnishes Diesel oils, Molasses, Waxes, Greases Bitumen, Paints, Greases, Waste oil , etc

Suitable Fluids

Gear pump BT ATEX Pumps of the series BT are also available in ATEX design

Cutting oils

Waste oil

Synthetic resin varnishes

Paints

Gear Pump DT 5 & DuroTec KP 1

Gear pump DT 5
Untuk abrasiv dan minim lubricant Aplikasi fluida : silicates (sodium silicate), isocyanates polyols, PUR-technology 150, 200, 250 cm3/r, working pressures up to 100 bar

DuroTec Gear Pumps KP 1

for abrasive and poor lubricating Aplikasi fluida : silicates (sodium silicate), isocyanates polyols, PUR-technology 5.5 / 8 / 11 / 16 / 22 cm3/r ,working pressures up to 150 bar

Transfer Gear Pumps

Transfer Gear Pumps KF
TYPE Nominal Size cc/rev Working presssure (bar) KF 2.5...200 2.25...206.2 25 KF 0 0,5 ... 4 0,5...4 120 KF 1/4...1/24 4...24 4,6...24,8 50 KF3,KF4,KF5,KF6 100...730 10,8...730 14 - 25 bar KF 32'...80 T valve 32...80 32 ...80 25 KF 32...112 Universal valve 32...112 32...112 25 KF-F 2.5 ...112 For Fuels 2.5 ...112 2.5...112 40 Speed (rpm) viscosity (mm2/s ) 200...3000 1220 000 3000 10...20.000 200...2000 12...15000 200...2000 12...30000 200...3000 12...5000 200...3000 12...20000 200...1500 1.2...20000

KF 0

KF 3/100...KF 6/730

KF 1/4...1/24

KF 2.5...200

Transfer Gear Pumps

Mobile Hydraulic
Hight Pressure Gear pumps KP

KP 0

KP 1

KP 2/3

KP 5

Hight pressure Gear Motors KM

TDZ hidraulic vane pump

TDZ range vane pump manufactured in a wide of displacement
2 cc/rev to 269 cc/rev for single pumps 460 cc/rev for double pumps 560 cc/rev for thriple pumps All TDZ pumps have a lower power, weight ratio, high efficiency , low noise levels, optional inlet and outlet port position and ease maintenace. Ease of maintenace is achieved by the pumps design, where the working components are contained within a catridge which can quickly and easily be replaced without disconnecting the pump from the prime move or moving it a way from the pipe work.

Single vane pump

double vane pumps

Thriple vane pumps

Kebutuhan sesuai aplikasi

1. Industrial Model VS and BHS 2. Mobile models VQ and BHQ 3. Multi purpose model DT6 ( 275bar) The port flanges : model VS, VQ and DT6 ( UNC threads ) model BHS , BHQ ( metric threads ) Use Hydraulic antiwear with viscosity 25-49 cST Optimumtemperatur 50 -70 degC

Maximum speed range

With antiware fluid 1800 2500rpm ( tergantung dari model ) Fluida syinthetic , water glycol and water oil emulsions Max recommended 1200 rpm Special version BHP pump is avaiablle for speed up to 5000rpm For antiware hydraulic fluids and water glycols inlet pressure must not exceed 0,2 bar vacuum for sinthetic fluids and water in oil emulsion, the inlet pressure must not exceed 0,1 bar vacuum. Minimum speed V*20, V*25, V*30, V*45, BH 4, BH 6, BH7, double and triple pumps

Single and Multiple vane pumps V* & BH* Hydraulic vane pumps

MAXIMUM CONSTANT PRESSURE Anti-wear Hydraulic oil : from 175 to 210 Bar Synthetic Oil : from 175 to 210 Bar Water-Glycol emulsions : 160 Bar Water-in-oil emulsion : 70 bar

DT serie pumps
Fixed displacement hight efficiency pump Optimum viscosity 30 and 40cST Mxsimum viscosity is 2000cSt very low speed and pressure and 110cST at full speed and pressure Minimum viscosity 10cST ( 18 cST for other thank Anti-wear Petroleum base fluids)

Fluid Contamination and Filtration Fluid must be clean and maintain a contamination level of ISO 18/14 or even better. Filter with 25micron are adequated but will not guarantee total cleanliness level. Higher levels of water than 0,10% ini meneral oils , 0,05% in synthetic oil. Minimum and Maximum speed
Min 400 rpm Max : 2800 rpm untuk seie C, 3500rpm seri D dan 2200 untuk seri E.

DT 6 Serie pumps
Pressure ratings
Max pressure DT6 vane pumps 275 bar for serie C and 240 bar for serie D and E

Minimum Inlet Pressure Minimum inlet pressure 0,95 bar for 1800 rpm, 1,1 bar between 1800 and 2300 1.30 bar 2300 rpm.

Single Vane pumps

Type pump : BHP 10 Industral and mobile ( model BHP 1 , 2 , 3 ) BHP 12 Industral ( model BHS 4 , 6 , 7 ) BHQ 10 mobile use ( model BHQ 4 ,6 , 7 )

type BHP 1 BHP 2 (1) BHP 3

Lst.at 1000 rpm 2 up to 6.5 7 up to 15 6 up to 38 44 50 26 up to 67 80 88*

flow gal. At 1200 rpm 0,6 up to 2 2,2 up to 4,7 2 up to 12 14 16 8 up to 21 24 27* 21 up to 38 45

Speed Reduction 0,18 - 0,36 0,7 - 1,1 0,9 - 5,4 6,6 7,8 4,5 - 6 6,2 6,2 8, 6 - 11, 4 13, 1 15 - 26 600 Min Max

Pressure Contin Intermit

Nominal Power 0,5 - 1,6 1,8 - 3,7 1,9 - 10,2 11,9 13,6 6,9 - 16,8

Connection In Out

2500
2000 1500 2500 1800 ( BHS) 1500 2400 1800 ( BHS ) 1500 2200 1800 ( BHS )

150 100 175 125 175 125 155

175 125 210 150 210 150 175

(4)

(4)

BHS 4 BHQ 4

38 20,3 22,4 16,8 - 29,3 60 33,3 32,3 - 57 , 4 75

26

BHS 6 BHQ 6

66 up to 121 142

32

BHS 7 BHQ 7

138 up to 240 142 up to 75

38

Flow and input power diagram

V* Single vane pumps

Type pump : VK 10 mobile and Industrial ( model BHP 1 , 2 , 3 ) VS 12 Industral use

Single vane - Vickers design vane pump

type

VC 10

Lst.at 1000 rpm 3 up to 22 19 22 19 up to 39 42 8 up to 46 46

flow GAL. At 1200 rpm 1 up to 5 6 7 6 up to 12 13 2 up to 12 13 8 up to 21 24 27 21 up to 38 45 42 up to 75

Speed Reduction Min Max 4800 up to 2800 3400 up to 2400 1800 2500 1800 (VS) 1500 2400 1800 ( VS ) 1500 2200 1800 ( VS )

Pressure Contin Intermit 155 140 155 140 175 210 210 180

Nominal Power ( HP )

Connection In Out

0,8 - 1,9

0, 7 - 4,2 ( 4) 3,9 - 4,1 ( 4)

VC 20

2,8 - 5,4 6 0,9 - 4,3 5,3 4,5 - 6,5 6,2 6,5 8,6 - 11,4 13,1 15 - 26 600

VK 20 VQ 20

1,9 - 7,4 7,6

1 1/2"

3 /4"

VS 25 VQ 25

26 up to 67 80 88

175 125 175 125 155

175 150 210 150 175

6,9 - 16,8 1 1/2" 20,3 21,1 16,8 - 29,3 33,3 32,3 - 57 , 4 3" 11/2" 2" 1 1/4" 1"

VS 35 VQ 35 VS 45 VQ 45

66 up to 121 142 138 up to 240

Double Vane pumps

flow type Lst.at GAL. At 1000 rpm 1200 rpm 16 up to 38 2 up to 12 BHP 33 44 14 50 16 SHAFT END Speed Reduction Max 2500 200 1500 2500 1800 (VS) 1500 2500 1800 (VS) 1500 COVER END Pressure Nominal flow Speed Pressure Nominal Contin Intermit Power ( HP ) Lst.at GAL. At Reduction Max Contin Intermit Power ( HP ) 1000 rpm 1200 rpm 16 up to 38 2 up to 12 2500 150 150 175 1,9 - 13,6 0,9 - 7,8 200 175 1,9 - 13,6 44 14 100 50 16 1500 100 175 125 210 150 6,9 - 16,8 7 up to 15 2,2 up to 4,7 0,7 - 1,1 20,3 22,4 VS 63VC63, VS 64VC64, VS 73VC73, VS 74VC74, 210 150 6,9 - 16,8 7 up to 15 2,2 up to 4,7 0,7 - 1,1 125 20,3 22,4 2500 150 175 1,8 - 3,7 2500 150 175 1,8 - 3,7

0,9 - 7,8

VS 42 26 up to 67 8 up to 21 4,5 - 6,5 VQ 42 80 24 6,2 88 27 6,5

VS 76 138 up to240 8 up to 21 4,5 - 6,5 VQ 76 80 24 6,2 88 27 6,5

175

TRIPLE VANE PUMP