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CONTENTS
Introduction Installed capacity of S.S.T.P.S Selection of site for thermal power plant Basic structure of thermal power plant Layout of thermal power plant Main units of thermal power plant Plant familiarization Thermal power plant auxiliaries Switch yard Control room Efficiency Super critical technology Ultra super critical technology Advantages Disadvantages Conclusion Reference
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INTRODUCTION
Suratgarh thermal power station is the first super thermal power Station of Rajasthan with total installed capacity of 1500 MW. Suratgarh super thermal power station is located 27 km away from Suratgarh town in Sri Ganganagar Distt. on the left bank of IGNP at Up Stream of Suratgarh Barrage. This station is operated and maintained RajasthanVidhyt Utpadan Nigam Limited.
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Bus-Bars
Waste Gases
Step-Up Transformer
Alternator
Boiler
Steam
Exhaust Steam
Steam Turbine
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Wagon Tippler
Bunkers
Crusher House
Hoppers
Boiler furnace
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SUPER HEATER
A super heater is a device in a steam engine that heats the steam generated by the boiler again, increasing its thermal energy. Super heater eliminates the formulation of condensate during transporting of steam in pipelines and inside the early stages of turbine, which is harmful to the turbine blades and pipelines
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Economizer is device which recover the heat from the flue gases on their way to chimney. Flue gases coming out of the boiler carry lot of heat. An economizer extracts a part of this heat from flue gases and uses it for heating feed water. This use of economizer results in saving coal consumption and higher boiler efficiency .
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AIR PRE-HEATER
Air Pre-heater is a heat exchanger in which preheating of air done by transferring heat from the flue gas before supplying to the combustion chamber. The preheating of air results: 1.Improved combustion 2.Saving in fuel consumption 3.Thermal efficiency.
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CONDENSER
Steam after rotating steam turbine comes to the condenser. The purpose of condenser is to condense the outlet steam from steam turbine to get the condensed steam in the form of pure water.
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COOLING TOWER
The condensate (water) formed in the condenser after condensation is initially at high temperature. This hot water is passed to cooling towers. It is a tower- or buildinglike structure in which atmospheric air circulates in direct or indirect contact with warmer water and the water is thereby cooled.
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DEAERATOR
A steam generating boiler requires that the boiler feed water should be devoid of air and other dissolved gases, particularly corrosive ones. In order to avoid corrosion of the metal, power station uses a Deaerator, for the removal of air and other dissolved gases from the boiler feed water. A deaerator has a vertical, domed deaeration section mounted on top of a horizontal cylindrical vessel which serves as a deaerated boiler feed water storage tank.
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TURBINE
Turbine is rotating device that converts the energy of a moving stream of water, steam, or gas into mechanical energy. The basic element in a turbine is a wheel or rotor. This mechanical energy is then transferred through a drive shaft to operate an alternator.
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ALTERNATOR
An alternator is a device which convert mechanical energy to electrical energy. Turbo-alternators are high speed machines (3,000 or 5,000RPM) for 50 Hz systems. Alternator have horizontal configurations and smooth cylindrical (or non salient pole) type field structure wound usually for 2 or 4 poles.
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COAL HANDLING
Thermal station use coal as the main fuel. Raw coal is transported by railway trains. The supply of coal is from MP, Jharkhand by rail. About 18000 tonne coal required per day for whole unit and each unit consumes 150tonnes coal per day.
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FEED WATER
The system coming out the turbine is condensed and the condensate is feedback to the boiler as feed water. Some water may be lost due to blow-down, leakage etc. and to make up these losses additional water, called the make-up water, is required to be fed to the boiler. The make-up water in a modern thermal plant is about 1-4%. The heating of feed water :i. Improves the overall efficiency of the plant ii. Removes dissolved oxygen and carbon-die-oxide iii.Causes precipitation of other impurities carried by steam and condensate outside the boiler iv.Avoids thermal stresses owing to entry of cold water into the boiler.
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The percentage of ash in coal is 5% in good quality coal & about 40% in poor quality coal. Power plants generally use poor quality of coal , thus amount of ash produced by it is quite large. A modern 1000MW plant produces about 4800 tons of ash daily. The stations use some conveyor arrangement to carry ash to dump sites.
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DRAUGHT SYSTEM
The circulation of air is caused by a difference in pressure, known as draught. In a boiler the combustions of the fuel requires supply of sufficient quantity of air and removal of exhaust gases and this is achieved by draught system. There are two types of drought system i. Natural Draught : - The natural draught is provided by the action of chimney or stack and is used only in small boilers. Its intensity depends upon the average temperature (difference between the flue gases within the chimney and the outside air (the gases within the chimney are at as higher temperature than that of the surrounding air) and also on the height of the chimney above the level of the furnace grate. ii. Mechanical Draught: - Artificial or mechanical draught is provided when the natural draught caused by a chimney is not sufficient or where a certain draught is required to be maintained irrespective of weather conditions or boiler operating conditions.
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Place where switching operation of power distribution is performed is known as Switch Yard. Main Components of Switch Yard: 1. Circuit breaker 2. Isolator 3. Lightening arrester 4. Bus bar 5. Current Transformer 6. Potential Transformer
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ABB Limited
SF6
Rated Voltage
Rated Current Under Site Condition of 40 0C Under Site Condition of 50 0C Rated Frequency
245 KV
4000 A 2000 A 50 Hz
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Manufacturer
Model No. Ref. Standard Rated Frequency Max. Leakage Current
Ltd,
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are connected.
They are made up of Cu & Al, The incoming and outgoing cables are provided for metering
purpose.
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system.
For high voltage CVT (capacitive voltage transformer) is
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CONTROL ROOM
The control room is the nerve centre of a power station. The various controls performed from here 1. Voltages adjustment 2. Load control 3. Emergency tripping of turbines 4. The equipment and instruments housed in a control room are synchronising equipment and are controlled form control room like as voltages regulators, relays, ammeters, voltmeters, wattmeters, kWh meters, kVARh meters etc. 5. Temperature gauges 6. Water level indicators and other appliances 7. As well as a mimic diagram and suitable indicating equipment to show the opened or closed position of circuit breakers, isolators etc.
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CONTROL ROOM
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50MW to 100MW
above 100MW
24%
27%
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ADVANTAGES
They
can respond to rapidly changing loads without difficulty A portion of the steam generated can be used as a process steam in different industries Steam engines and turbines can work under 25 % of overload continuously Fuel used is cheaper Cheaper in production cost in comparison with that of diesel power stations
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DISADVANTAGES
Maintenance
and operating costs are high Long time required for erection and putting into action A large quantity of water is required Great difficulty experienced in coal handling Presence of troubles due to smoke and heat in the plant Unavailability of good quality coal Maximum of heat energy lost Problem of ash removing
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CONCLUSION
Thermal power plants haves low efficiency and these are releases large amount of harmful gases in environment and large amount of ash in the form of wastage. To use renewable energy source to save environment.
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REFERENCE
"Suratgarh Super Thermal Power Station" Rajasthan Rajya Vidyut Utpadan
Nigam Ltd A course in Electrical Power By J.B.Gupta Babcock & Wilcox Co. (2005). Steam: Its Generation and Use (41st edition ed.) ISBN 0-9634570-0-4
Thomas C. Elliott, Kao Chen, Robert Swanekamp (Co-author) (1997). Standard Handbook of Power plant Engineering (2nd edition ed.). McGraw-Hill Professional. ISBN 0-07-019435-1
Maury Klein, The Power Makers: Steam, Electricity, and the Men Who Invented Modern America Bloomsbury Publishing USA, 2009 ISBN 1-59691-677-X J.C. Hensley (Editor) (2006). Cooling Tower Fundamentals (2nd Ed. ed.). SPX Cooling Technologies.
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