INDUSTRIAL TRAINING REPORT

ON

PANIPAT THERMAL POWER

STATION
(A UNIT OF H.P.G.C.L., HARYANA)
HINDU COLLEGE OF ENGG. , SONIPAT

INT RODUCTION

The salient features of the plant are as under:

UNIT NO.

DATE OF
COMMISSIONING

CAPACITY IN MW

UNIT-1

01-11-1979

117.8 MW

UNIT-2

27-03-1980

110 MW

UNIT-3

01-01-1985

110 MW

UNIT-4

11-01-1987

110 MW

UNIT-5

28-03-1989

210 MW

UNIT-6

04-07-2001

210 MW

UNIT-7

16-10-2004

250 MW

UNIT-8

02-02-2005

250 MW

DAILY COAL REQ.

HEIGHT OF COOLING TOWERS

15,000M.T.
123.5 mtr. IN STAGE
1&2
143.5 mtr. IN STAGE
3&4
140 mtr. IN STAGE

FUNCTIONAL DISCRIPTION

The thermal power station burns fuel & uses the

resultant to make the steam, which derives the turbo
generator.

COAL FLOW

STEAM FLOW

WATER FLOW

GENERAL DESCRIPTION
1. Cooling tower.
2. Cooling water pump.
3. Transmission line (3-phase).
4. Unit transformer (3-phase).
5. Electric generator (3-phase).
6. Low pressure turbine.
7. Condenser.
8. Intermediate pressure turbine.
9. Steam governor valve.
10. High pressure turbine.
11. Coal conveyor.

12. Coal hopper.

13. Pulverised fuel mill.
14. Boiler drum.
15. Ash hopper16. Superheater.
17. Forced draught fan.
18. Reheater.
19. Air intake.
20. Economiser.
21. Air preheater.
22. Chimney Stack.
23. Fluctuation

BOILER FEED PUMP

PLANT LAYOUT

CRUSHER

COAL MILLS

FURNACE

BOILER DRUM

ELECTROSTATIC PRECIPITATOR

CHIMNEY

TURBINE

TURBO GENERATOR

CONDENSOR

COOLING WATER (C.W.) PUMP

COOLING TOWER

RAW WATER PUMP HOUSE

CLEARIFIER PUMP HOUSE

CONDENSATE EXTRACTION PUMP

LOW PRESSURE HEATER

DEAREATER

BOILER FEED PUMP(B.F.P.)

HIGH PRESSURE HEATER(H.P.)

ECONOMISER

GENERAL WORKING DIAGRAM

TYPES OF CIRCUIT BREAKER

oil circuit breakers

air blast circuit breaker

sulpher hexafluOridE circuit breaker

6.6 kv circuit breaker

a circuit breaker is a device which:

Makes or breaks a circuit either manually or by

remote control under normal conditions.

Breaks a circuit automatically under fault

conditions.

SF6 CIRCUIT BREAKER

TRANSFORMERS

The transformer is the most convenient &

economical device for transfer of power from one
voltage to another voltage at the same frequency.

It works on the principle of electromagnetic

induction.

TYPES OF TRANSFORMER

STEP-UP TRANSFORMER - which step-up the

voltage at secondary side called step-up transformer.

STEP-DOWN TRNSFORMER- which step-down

the voltage at secondary side are called step-down
transformer.

MAIN PARTS OF POWER TRANSFORMERS

PRIMARY WINDING

SECONDRY WINDING

OIL TANK

CONSERVATOR

BREATHER

TUBES FOR COOLING

TRNSFORMER OIL

EARTH POINT

TEMPERATURE GAUGE

BUCHHOLZ RELAY

PRIMARY TERMINALS

SECONDARY TERMINALS

ACCESSORIES OF TRANSFORMERS

OIL CONSERVATOR

BREATHER

BUCHHOLZ RELAY

EXPLOSION VENT

TEMP. INDICATOR

BUSHING

TAP CHANGER

COOLING TYPES

IMPORTANT TRANSFORMERS IN THE

PLANT

GENERATOR TRANSFORMER (240 MVA, 15.75

KV/220KV)

STATION SERVICE TRANSFORMER (40MVA,

220KV/7KV)

UNIT AUXILIARY TRANSFORMER (15MVA,

15.75KV/7KV)

SWITCH-GEAR

Switch gear is a control switch that controls the operation of

a power circuit.

Two function of a switch in power systems are:-

To permit the transmission lines to be convenient put into and

taken out from service.

To disable the some plant and lines when these become

faulty, to be rapidly and safely isolated by automatic means.

LIGHTING ARRESTER

A lighting arrester is device, which proves low

impedance path for the flow of current between the
line and earth when the systems voltage increases
more than the desire value and regains its original
properties of an insulator at normal voltage.

CAPACITOR BANK

The most common method for improving power

factor is to add capacitors bank to the system.

Capacitors are attractive because theyre economical

and easy to maintain.

CAPACITOR BANK

210 MW TURBO GENERATOR

Modern features of direct cooling by water &

hydrogen are incorporated in the 210 mw turbo
generator, thus evolve an economical & reliable
design.

BUS BARS

A bus bar in electrical power distribution refers to

thick strips of copper or aluminum that conduct
electricity within a switchboard, distribution boards,
substation, or other electrical apparatus

The size of the bus bar is important in determining

the maximum amount of current that can be safely
carried. Bus bars can have a cross-sectional area of
as little as 10 mm2 but electrical substations may use
metal tubes of 50 mm in diameter (1.000 mm2) or
more as bus bars

DESCRIPTION OF VARIOUS PARTS

STATOR WINDING AND INSULATION

DISTILLATE HEADERS OR STATOR WATER

HEADER

TERMINAL BUSHINGS

ROTOR

FIELD WINDING

SHAFT MOUNTED FANS

SLIP RINGS

TURBO GENERATOR