enhancement of production at Jhamarkotra rock phosphate mine . RSMML Udaipur (Rajasthan) Project proponent :RSMML Consultant :CMRI,Dhanbad 2 Out line of the presentation Company profile . Project details . Environment baseline studies . Prediction of impacts . Environment management plan. Environment monitoring programme . 3 Company Profile
- From 1974 to1988 RSMML continued to work as contractor to GOR for raising Rock Phosphate.
- In April 1988 RSMML acquired the status of a lessee.
- On 20 th Feb.2003 another public sector undertaking RSMDC (incorporated on 27.09.1969 ) merged with RSMML. 4 Company Profile contd. BGL Incorporated on 7.05.1947 RSMML Incorporated on 20.12.1974 RSMDC Incorporated on 27.09.1969 RSMML on 20.02.2003 RSMDC Merged with RSMML Historical Background of RSMML 5 Project details. - One of the most developed mechanised open cast mines of India .
- JIP have been accorded EC vide letter No. J- 11015/6/94-IA(II)(M)dt.17.11.97 due to proposal for enhancement in production fresh EC is required. - JIP is only producer of high grade rock phosphate in the country catering to 68% of the indigenous rock demand for SSP fertilizer in India. 6 Company profile - The Integrated Beneficiation Plant located at Jhamarkotra, Udaipur produces high grade rock phosphate concentrate, utilizing low grade Rock Phosphate. The technology used for beneficiation is unique and has been commercially exploited for the first time in the world. for similar type of dolomitic ores 7 Project details - Rajphos, a direct application phosphatic fertilizer, has become the most effective contributor of phosphate nutrient for the acidic soils of Southern and North-Eastern states. - 35% country requirement for raw material for phosphate fertilizer is being meet out by Indigenous source out of which Jhamarkotra contribute 85% of it. - Operation of 3.8 MW captive power generation plant based on the latest technology. - Mining of deferent grade rock phosphate& beneficiations of low grade ore to high grade rock phosphate (+34% ). - R&D of low cost environmental friendly organic fertilizer called PROM. - Company has established a ETP by investing 237 lacs for treatment of effluent generated from IBP. 8 - Geological reserves as on 1.4.03 - Proved 44.983 millions tons. - Indicated 16.411 millions tones . - Mineable 24.310 millions tones . - Land use of the mining lease area as on 1.4.06. - Agriculture 134 .070hac. - Forest Nil - Waste land 245.269 hac. - Grazing land 113.430 hac . - Surface water bodies Nil . - Other (road ,green belt ) 53.92 hac. - Current working (quarry , OB dump, mineral stock yard , infrastructure 823.68 hac - Total 1370.369 hacs. 9 RSMML performance Highlights Contd. - Pioneered power generation from Wind Energy Farms located at Jaisalmer. The 15 MW power project in three phases has become a symbol of success in renewable energy sector.
- Under taken many project in social development including supply of drinking water to villages near its mines and to Udaipur through PHED, GOR.
- The company has also donated around Rs. 6 crores for creation of infrastructure in medical and health sector. 10 Current Mining Activities at Jhamarkotra. - Highly mechanized open cast mine deploying 6 CuM hydraulic shovels, 85 ton dumpers, 200- 250 mm diameter blast hole drills, 400 HP dozers etc. 11 Current Mining Activities at Jhamarkotra contd. - The pit has attained a depth of around 170 meters from the original ground level. Considered as one of the deepest open cast mine in the country.
- Mining operations spread over a strike length of about 10 kms. 12 Achievements : - Survival of 4.04 Lacs plants with a survival rate of 60 % (as on 31.12.05). Total area covered under plantation 218.09 hectares. Density of plants 1890 plants per hectare.
- A society named Phosphate Vriksha Mitra Samiti, in which every employee of the SBU contributes Rs.100/- per year, complements the plantation of saplings and their maintenance.
- Company makes equal contribution as a motivation for encouraging plantation in and around mine lease areas
- Society has undertaken extensive plantation work in the residential township, around Workshops, near Mataji Temple. 13 Plantation around Base camp colony 14 Plantation on inactive dump yard (E-Block) 15 Plantation on inactive dump yard (D-Block)
16 Beautification around Mata ji Temple
17 Neem Plantation around Bagdara Colony
18 Plantation around Drill Maintenance Workshop
19 Achievements : contd. - Contribution to the Global concern for promoting Bio-diesel by undertaking a long term project to plant 1.0 lacs superior quality Jatropha saplings on barren hillocks in & around Mine area and setting up of 1.0 TPD Jatropha oil extraction plant.
- 27,000 Jetropha saplings have already been planted on waste dump yards. 2 Nos. Motor vehicles being operated for the last one year on the fuel obtained by mixing 10% Jatropha seed oil with diesel oil.
- De-silting of the pond near Jhameshwar Mahadev temple and beautification by constructing pucca ghats on its sides. 20 Jetropha Plantation on CDE Block (F/w Side) 21 De-silting of Jhameshwar Pond 22 23 24 Achievements : contd. - Treatment plant for re-cycling of waste water generated during the beneficiation process.
- Four Check dams with Gabion structure constructed to prevent surface run off from waste dump.
- Well equipped environmental lab set up at mines for internal monitoring of environmental parameters and to take quick remedial measures.
25 Achievements : contd. - Usage of 28 KL water sprinklers supported by automatic Water Sprinkler along the permanent haul road. 26 Well equipped environmental lab set up at mines for internal monitoring of environmental parameters and to take quick remedial measures
Achievements : contd.
27 Benefits - Saving of raw water required for beneficiation to the tune of 15 lacs Ltrs. Per day. - Additional saving of pumping cost from Jhamri dam. - Improved health of employees as confirmed by a medical examination carried out by National Institute of Miner's health a professional occupational health monitoring organization functioning under the control of Ministry of Mines, GOI. 28 Benefits contd. - Improved productivity and reduced down time of heavy earth moving equipment including achievement of increased tyre life.
29 Difficulties faced in Implementation of condition imposed by MOEF. - Back filling of the excavated areas (Condition No.12) is not possible because the Rock Phosphate deposit is steeply dipping and occurrence of rock phosphate deposit has been proved up to 250 MRL with possibility of occurrence of rock phosphate further below this level.
- The present lower most working are at 430 MRL. Even at the end of envisaged project life, mining activities may be feasible at deeper level in the same pits. 30 Difficulties faced in Implementation of condition imposed by MOEF. Back filling is a practice of land reclamation restricted to shallow & flat deposits like Coal & Limestone. Our company is adopting this practice at Giral Lignite Project, Barmer, Sanu Limestone Project, Jasalmer, Matasukh Lignite mine at Nagore and all Gypsum mines. 31 Difficulties faced in Implementation of condition imposed by MOEF. - Since our company is implementing the relevant clause of MOEFs clearence in almost all the mines it is request that this condition be withdraw with respect to Jhamarkotra Integrated Project because the implementation of the same is technically not feasible. 32 Difficulties. : contd. - Construction of Garland drains to collect the surface run off from the OB dump is not feasible due to highly undulating topography on the footwall side of the deposit. This aspect has been studied in detail by CMRI- Dhanbad. They have suggested an alternative of construction of four number check dams with Gabion structure. The recommendations of CMRI has been implemented and we have constructed four check dams in place of garland drain to prevent surface run off. 33 Difficulties. : contd. - We are facing problem in disposal of hazardous waste generated from our 3.8 MW captive power plant, because within the stipulated storage period of 90 days accumulation of hazardous waste is not even a full truck load. There is thus a reluctance from the parties to lift part loads
- Since we are storing the hazardous waste in closed barrels in pucca RCC buildings in order to avoid contact with rain water, we may be allowed to store this waste for a period of 180 days.
34 Advice/Suggestion for effective Implementation of E.C. conditions. - It would be preferable that for bigger mechanised mines like ours, Environmental clearance be given on the basis of total rock handling only with allowance of 20% variance from the approved capacity. Reference of mineral production in the approval is not logical as the environmental impact is related only to the total quantum of rock handling.
- Since RSMML is catering to priority sectors like agriculture, steel, cement & energy, deviation from the approved annual capacity becomes inevitable considering the market pressures. The ministry should consider variance limit of 20% in the approved plan and no fresh clearance should be required subject to certain conditions as the ministry may deem proper for protection of the environment. 35 Thanks