Introducing

BCI Engineering

BCI - A Global Industrial Manufacturing and EPCM
Company operating in the USA and Asia
Metals Manufacturing and
Fabrication
BCI is a global contract manufacturer and
fabricator
We own and operate fabrication plants in Kuala
Lumpur, Malaysia and San Luis Potosi, Mexico.
We have joint venture operations in Suzhou and
Ningbo, China.
Our focus is on the mining, bulk materials
handling, utility power and solar industries.
Apron Feeder
Machined Hubs
Engineering, Design and
Product Testing Support
Have a team of highly-trained engineers in
Australia, Asia, and North America. A core
competency is assisting in design, product
improvement, and testing.
We re-engineer Australian, US, and European
designs for manufacturability in Asia and Mexico,
according to required standards in collaboration
with our customers.
We prototype test new customer designs in Asia
and Mexico at low cost in collaboration with
customer.
Prototype Testing
Suzhou
Global Pivot Manufacturing
Multiple locations: Well positioned to service Australia and
Oceania

Hurst Bartley,
Senior Project
Mgr, USA
Leigh Powrie
Malaysia
Jesse Martin
Latin America
Basic Fabrication for Mine
Infrastructure
Conveyor structures
Steel formwork for foundations
Embedded steel
Machine bases
Walkways
Platforms
Chutes
Hoppers
Liner plates, etc


We make to US, European
and Australian standards
Fabrication and Assembly of
Heavy Equipment

Complete Pellet Lines including all mechanical fabrications
(drives, sprockets, drive shafts, large spherical bearing blocks,
guide rails, hoppers, etc.).
Thousands of Sets of Pallet Cars including End Assemblies (castings,
shafts, wheels, rollers, bearings, wear plates, and assembly)
Large Shuttle Conveyors for two of the largest ship loaders in the
world including conveyor stringers, walkways, platforms, etc.
Large Digging Arm Fabrication for Continuous Ship Un-loader
including pivot shafts and bearing blocks.
Rotary Railcar Dumpers
Apron Feeder
Overland Mining Cablebelt Conveyor Structural Fabrication. We
are well-familiar with Australian standards and practices
Stacker/Reclaimer Bucketwheel





Most of our
customers are
in North
America and
Australia
Mining Wear and Spare
Parts

Grizzlys

Liner Plates

Apron Pans






Solar Racking and Tracking
Fabrications
Ductile iron castings with machining
Produce Torque Tubes up to 8.8 metres long,
Assortment of Fabrications and Weldments
Including design support
Customers include four worldwide solar
companies






Logistics Support
We handle shipping logistics to anywhere in the
world.
We engage customers under most international
trade terms
Mary Pullan, BCIs Logistics Manager, is a licensed
customs broker with 20-years experience in
international trade and fluent in written and
spoken Mandarin.
Mary Pullan
Trucking
Mexico
Project Reference
BCI Project Reference List

Guards Frames for two 20+ km overland mining
conveyor system
Anglo Coal
Total Weight approx. 500 tons
2006, 2007, 2008

Cast Apron Feeder Flight Ends for Apron Feeder
System
Metso Minerals
Ongoing since 2006

Loading Frames, Intermediate Loading Frames,
and Equalizer for Two Overland Coal Conveyors
Anglo Coal; Metso Minerals
2007

Machined Shafts for Two 20+ km Overland
Conveyor Pulleys
Anglo Coal; Metso Minerals
Total Number of Shafts: Over 25,000
2007 and 2008

150MWs of solar tracking systems manufactured
to date.
Solaria Corp; SPG Solar
2010 to present




Cast Steel, Hardened Pulley Assemblies for Coal
Conveyor
Metso Minerals; Multiple Australian Mining
Companies
2007 Through 2010

End Assemblies for Pallet Cars for Three Different
Iron Ore Pellet Machines
Jindal Steel and Power; Essar Steel; Jindal Steel
Works
>>Includes forged steel wheels and rollers, self-
lubricating bushings, forged axles, wear plates,
springs, tension bushings, and lubrication system.
Jindal Steel and Power; Essar Steel; Jindal Steel
Works
Total Weight supplied to Date: Over 1,000 tons
2008 through 2010

Chutework for Three Iron Ore Pelletizing Machine
Jindal Steel and Power; Essar Steel; Jindal Steel
Works
Total Weight approx. 150 tons
Project Reference (Cont)
Complex Mechanical Fabricatrions including:
Drive and Tipping Wheels, 7+ meters in
diameter, 10+ meters long
Guiderails and Tipping Wheel Sideplates with
hardened rails and pins.
Jindal Steel and Power; Essar Steel; Jindal
Steel Works
Total Weight approx. 600 tons
2008, 2009, 2010

Fabricated Steel Drive Bases and Feeder Floor
Support Frames for Coal Unloading System
Norfolk Southern
Total Weight approx. 150 tons
2009

Fabricated Steel Rotary Railcar Dumper
(coal)
Including 12 m diameter end rings, 16 m
Girders, 16 m Bridge structure, and 16 m Tube
Kansas Light and Power
Total Weight approx. 200 tons
2010 and 2011

Machined Mica Components for grids used on
Mining Trucks
Mosebach Resistors
Ongoing since 2006

Machined Stainless Steel Components for grids
used on Mining Trucks
Mosebach Resistors
Ongoing since 2006

Stamped Stainless Steel Components for Resistors
Mosebach Resistors
2007 through 2010

Machined Extractor Drill Bit Blanks
Greenfield Technologies
Total Weight approx 200 tons
2010 and 2011


Product/Project Gallery
Iron Ore Pelletizing
Center Castings: Hangzhou, China
Iron Ore Pelletizing Castings
Drive Hubs, Bearing Inserts: Malaysia
Iron Ore Pelletizing
End Assemblies: Ningbo, China
Iron Ore Pelletizing
Drive and Tipping Wheel Fabrications:
BCI Fabco Malaysia
(with support from USA and Korea)
Grate Castings
Malaysia and Shenyang, China
Grizzly Casting
High Manganese
MK Liner Ni- Hard
Rotary Car Dumpers
BCI Mexico and BCI Fabco Malaysia
Finished Dumper Being installed in the Vault
Cablebelt Conveyor Equipt
Ningbo, China (made for Australia)
Continuous Barge Unloader
Mexico
Digging Arm Attached, Preparing for Paint

Solar Tracking/Racking
Systems
Suzhou, China
Factories
BCI Baojia New Energy Co
BCI JV in Suzhou
Focus on solar tracking/racking systems
BCI Ningbo
End Assembly JV
BCI Mechanical
Fabrications SDN BHD
Wholly-owned heavy fab shop in Kuala Lumpur
Vantage Steel
BCI partner factory in Shah Alam, Malaysia
Jetty and dock allow for oversized projects
BCI Simartec Fabrications
Wholly-owned factory in San Luis Potosi, Mx
Directors
Matt Carroll,
Dir. of Engineering

BCI Partner, Matt Carroll
Director of Engineering (Pittsburgh)

22 years in the mining, construction, railroad, and
materials handling industries.
A long term assignment in China starting a joint
venture engineering company. Has lived in Asia a
total of 7 years and is conversant in Mandarin Chinese.
Before starting BCI Engineering, Matt was VP-
Engineering at Mosebach Manufacturing Company in
Pittsburgh, PA.

Matt has a:
BS (Mech Eng), The University of Pittsburgh
MBA, Katz Graduate School of Business (Pitt)
Directors
Tim Brantingham,
Dir. Asia Pacific
BCI Partner, Tim Brantingham
Director of Asia-Pacific (Hong Kong)

A fluent Mandarin Chinese speaker working in Asia
since 1994 managing foundries, fabricators and
machine shops for the natural gas, electrical utility,
railroad and construction industries.

His family has been in the Chinese foundry business
since 1978 (beginning in Taiwan); the family has been
living in Asia since 1901 (3 generations).

Tim has a:
BA from William & Mary
MA from Hong Kong University
Directors
Hurst Bartley
Director of Projects

Hurst Bartley,
BCI Director of Projects and Senior Project Manager
(Pittsburgh)

23 years of mechanical and industrial engineering
experience.

Specifically, over 10 years as Engineering and Projects
Manager in a high volume production environment.

Hurst developed and implemented an ISO 9000
compliant QC program plant-wide, and is trained in
Statistical Control Methods and complex problem
solving.

Spent his childhood years in Malaysia, Indonesia and
Burma.

Hurst has a:
BS (Ind. Eng, Fairmont State Univ.)
Thank you