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Mechanical Properties:
(Forces ~ deformation)
Strength
Ductility
Impact
Creep
Fatigue
Wear
1
Definition of Stress:
Tensile stress:
F
A0
Where F: force, normal to
the cross-
sectional area,
A0: original cross-
sectional area
2
Shear Stress
Fs
A0
Fs: force, parallel to the cross-
sectional area
A0: the cross-sectional area
Force N
unit of stress: 2
area m
1Pa = 1 Nm-2; 1MPa = 106Pa; 1GPa=109Pa
3
Some examples of stress:
Simple tension: (+)
Simple compression: (-)
Biaxial tension:
Hydrostatic pressure: p
Pure shear stress:
4
Definition of strain
Nominal tensile strain (Axial
strain)
l l0 l
l0 l0
5
Engineering shear strain
tan
For small strain:
6
Dilatation (Volume strain)
Under pressure: the
p
volume will
change
p p
V-V
V
V
p
7
Hooke’s Law
When strains are small, most of materials are
linear elastic. Young’s modulus
Tensile:
Shear modulus
Shear: =G E
Hydrostatic: – p =
Bulk modulus
8
Elastic Behavior of materials
9
Modulus of Elasticity - Metals
10
Modulus of Elasticity - Ceramics
11
Modulus of Elasticity - Polymers
Elastic Modulus
Polymers
(GPa)
Polyethylene (PE) 0.2-0.7
Nylon 2-4
Polyesters 1-5
Rubbers 0.01-0.1
12
Example: NaCl
By considering both attractive and repulsive
force, =0.58
Charge on electron q=1.60210-19C
Permittivity of vacuum: 0=8.854 10-12Fm-1
r02.5 10-10 m
0.58 (1.602 1019 ) 2 1
S0 8 . 54 Nm
4 8.854 1012 ( 2.5 1010 )3
S0 8.54
E 10
34.16GPa
r0 2.5 10 13
Tension and Compression Test
14
Tension and Compression Test
15
Elastic Stress-Strain Curves
16
Nonlinear Elastic - Curve
17
Plastic Deformation
18
Yielding and Yield Strength
Yielding point: the turning point which separate
the elastic and plastic regions
Yield strength: the stress at the yielding point.
Offset yielding (proof stress): if it is difficult to
determine the yielding point, then draw a parallel
line starting from the 0.2% strain, the cross point
between the parallel line and the curve
19
Tensile Strength
20
Ductility
Measurement of ductility:
Percent elongation
Percent reduction in area
21
Ductility – percent elongation
l f l0
% EL 100
l0
Where lf: fracture length
l0: the original gauge length
22
Ductility –
percent reduction in area
A0 A f
% RA 100
A0
23
Typical mechanical properties for
some metals and alloys
24
Temperature influences on
mechanical properties of Iron
25
Resilience
Resilience is the capacity of a material to
absorb energy when it is deformed
elastically and then, upon unloading, to
have this energy recovered.
Modulus of resilience Ur
y
U r d
0
26
Modulus of Resilience
27
Toughness
Energy absorbed due to fracture – fracture
toughness
f
U d
0
28
True Stress and Strain
True Stress F
T
A
Where A is instantaneous cross-sectional area
True Strain
l
T ln ln 1
l0
29
True Stress and Strain
If no volume change during deformation:
A0l0=Al
Then
T 1
T ln1
30
True Stress-Strain Curve
31
True Stress and Strain
T K T
n
32
Hardness
F
H
indented area
33
Hardness
34
Hardness Tests
Simple and inexpensive
Nondestructive
Other mechanical properties often may be
estimated from hardness data, such as
tensile strength
35
Hardness Tests
Rockwell Hardness Tests (HR): Diamond
cones or steel spheres
Brinell Hardness Tests (HB): 10 mm sphere
of steel or tungsten carbide
Knoop Microhardness Tests (HK):
Diamond pyramid
Vickers Microhardness Tests (HV)
36
Hardness Tests
37
Rockwell Hardness Tests
38
Correlation between Hardness
and Tensile Strength
TS (MPa) = 3.45HB
TS (psi) = 500HB
39
3-point Bending tests
3F f L
fs 2
2bd
Ff L
fs
R 3
40
Stress-Strain Behavior of
Ceramics – Flexure Tests
41
Stress-Strain Behavior of
Polymers
42
Temperature influence
43
Macroscopic Deformation
44