Temperature measurement during

interrupted machining
Mohammad Akmal
MECH550: Mechatronics Application
Professor Dr. smail Lazolu
Spring 2014
CIRP Annals - Manufacturing Technology
59 (2010) 97100
High bandwidth temperature measurement in interrupted
cutting of difficult to machine materials
Faculty of Engineering,
Mondragon University,
Mondragon, Spain
M. Armendia,
A. Garay
A. Villar

Center for Precision Metrology,
Department of Mechanical Engineering and Engineering Science
University of North Carolina at Charlotte,
Charlotte, NC, USA
M.A. Davies
P.J. Arrazola
Temperature
The temperature gradient and its distribution within the
cutting zone is well recognized for severe effects on the tool
and work piece material properties.
According to Shaw and Vieregge [5,6] about 90% of the cutting heat
dissipates into the chips and 5% into the workpiece and tool. Kronenberg
[7] gives 80% of the total heat as generated in the primary shear zone,
18% at the rake face, and 2% at the flank face of the tool. 75% of the total
heat dissipates into the chips, 5% into the workpiece, and 20% into the
tool.
Jens Slter, Maxim Gulpak, Germany
Heat partitioning in dry milling of steel,
CIRP Annals - Manufacturing Technology,
Volume 61, Issue 1, 2012, Pages 87-90, ISSN 0007-8506
Cutting modes
Continuous cutting
Interrupted cutting
Measurement methods
D. OSullivan, M. Cotterell, Temperature measurement in single point turning,
Journal of Materials Processing Technology, Volume 118, Issues 13, 3 December
2001,
Advanced Machining Processes of Metallic
Materials: Theory, Modelling and
Applications 2008
Wit Grzesik

Modeling heat transfer in die milling,
Andr Nozomu Sodoyama Barrios, et al
Applied Thermal Engineering, Volume 64, Issues 12,
March 2014, Pages 108-116, ISSN 1359-4311
An inverse method to estimate the moving
heat source in machining process,
Vanda M. Luchesi, Reginaldo T. Coelho,
Applied Thermal Engineering,
Volumes 4546, December 2012, Pages 64-78, ISSN 1359-4311,
Experimental and theoretical study
of workpiece temperature when end
milling hardened steels using (TiAl)N-
coated and PcBN-tipped tools,
Lincoln Cardoso Brando, et al,
Journal of Materials Processing Technology,
Volume 199, Issues 13, 1 April 2008, Pages
234-244, ISSN 0924-0136,
Workpiece temperature
Measurement methods
Tool Temperature
Heat partitioning in dry milling of steel
Jens Slter, Maxim Gulpak, CIRP Annals -
Manufacturing Technology, Volume 61, Issue 1,
2012, Pages 87-90, ISSN 0007-8506,
Temperature measurement in
single point turning
D. OSullivan, M. Cotterell,
Journal of Materials Processing Technology,
Volume 118, Issues 13, 3 December 2001,
Analysis of thermal fields in orthogonal machining
with infrared imaging,
C. Dinc, I. Lazoglu, A. Serpenguzel,
Journal of Materials Processing Technology, Volume 198, Issues
13, 3 March 2008, Pages 147-154, ISSN 0924-0136,
Tool thermography techniques for continuous
machining operation
Extended infrared thermography
applied to orthogonal cutting:
Mechanical and thermal aspects
Julien Artozoul, et al.
Applied Thermal Engineering, Volume 64, Issues
12, March 2014, Pages 441-452, ISSN 1359-4311

FLIR SC7000 IR camera
Tool temperature measurement for
interrupted machining operation
Analytical modeling and experimental investigation of tool and
workpiece temperatures for interrupted cutting 1045 steel by inverse
heat conduction method
Fulin Jiang, Zhanqiang Liu, Yi Wan, Zhenyu Shi, Journal of Materials Processing Technology,
Volume 213, Issue 6, June 2013, Pages 887-894, ISSN 0924-0136
Thermography techniques for
interrupted machining operation
Heat partitioning in dry milling of steel.
Jens Slter, Maxim Gulpak, CIRP Annals - Manufacturing Technology, Volume 61, Issue 1, 2012, Pages
87-90, ISSN 0007-8506,
Thermography techniques for
interrupted machining operation
Thermal radiation in the narrow range of
3.974.01 mm was measured by a
microscope consisting of a 320 by 256
cooled indium antimonide focal plane
array and a germanium lens, producing a
resolution of 30 um per pixel. The imaging
system is capable of acquiring 40
Mpixels/s. The integration time was xed
at 200 us.
Thermal imaging
Setup
Range
Emissivity
Integration time
Calibration
Image processing


Thank you