Heat Loss in Steam Injection Processes From surface pipes
Wellhead steam quality x wh = x g - (Q HL L / I s L v ) Example: 400 m pipe (350 m insulated), T s = 250C I s = 1.84 kg/s Wind speed = 20 km/hr T s = 20C x g = 85%
Q HL = 0.65 kW/m for insulated pipe and 4.2 kW/m for bare pipe From steam table: L v = 2800 1086 = 1714 kJ/kg x wh =0.85 [(4.2x50+0.65x350) / (1.84x1714)] = 0.71 Heat Loss in Steam Injection Processes Heat loss Q HL
in kW/m Steam temperature, C From injection wellbore
Example: Reservoir depth = 480 m Injection through bare tubing I s = 1.84 kg/s Wellhead steam quality = 71%
From chart: x bh = 0.71 480x0.00022 = 0.60 Heat Loss in Steam Injection Processes Decrease in Quality per m Depth Steam Injection Rate, kg/s From reservoir to overburden and underburden
Example: I s = 1.8 kg/s x bh = 48% A = 15.5 acre T s = 270C T 0 = 60C h gross = 40 m
From steam table: H v = 2790 kJ/kg H w = 1185 kJ/kg H 0 = 251 kJ/kg H m = 0.48x2790 + 0.52x1185 = 1955 kJ/kg Useful heat injection rate = 1.8(1955 - 251)x1000/(15.5x4047x40) = 1.2 W/gross m 3
From chart: Vertical heat loss f hv = 26% of input Heat Loss in Steam Injection Processes Vertical Heat Loss % of Input f hv Gross Reservoir Thickness, m Mass and Heat Injection Rates Mass injection rate Steam injection rate is q BCWE/day: Mass injection rate I s = 0.00184 q in kg/s
Total heat injection rate Mixture enthalpy H m = x bh H v + (1 - x bh ) H v in kJ/kg
Total heat injection rate q h = I s H m in kJ/s or kW
Useful heat injection rate Reference enthalpy H 0 = H w at initial reservoir temperature
Useful heat injection rate q hu = I s (H m H 0 ) in kJ/s or kW
Net, useful heat injection rate Vertical heat loss from reservoir = f hv in % of input
Net useful heat injection rate q hu net = q hu (1 - f hv ) in kJ/s or kW Steam Quality
Usually, a wet steam mixture is used for injection to avoid salt precipitation
Wet steam is beneficial in thick reservoirs to reduce effect of gravity override
Maximum heat utilization factor occurs at about 40% steam quality
Heat losses should be considered when determining optimum steam quality