Under Mechanical Loads and a Steady State Temperature Distribution
By Shrikant M Dhole (13ME63R24) Content
1. Introduction 2. Stress analysis 3. Conclusion 4. References Introduction Functionally graded material (FGM) may be characterized by the variation in composition and structure gradually over volume, resulting in corresponding changes in the properties of the material.
Fig: FGM made up of metal and ceramic Introduction cont.. Features -: 1. Gradual transition in microstructure. 2. Minimize stress concentration. Application-: Turbine components, rocket nozzle, chemical reactor tubes, critical furnace parts etc. Introduction cont.. When shuttle enters in earth atmosphere, it is subjected to very high temperature and load. Fig: Entry of shuttle in earth atmosphere Outer body of space shuttle is made up of FGM.
Outer surface of outer body is pure ceramic for sustaining high temperature Inner surface of outer body is pure metal for high strength Introduction cont.. Applications of FGMs 1) Structural walls that combine two or more functions including thermal and sound insulation 2) Enhanced sports equipment such as golf clubs, tennis rackets, and skis with added graded combinations of flexibility, elasticity, or rigidity
Stress Analysis
Fig: A functionally graded rotating disc under the mechanical loads and steady state temperature distribution P o = External Pressure P i = Internal Pressure A = Inner Radius b = External Radius = Angular Velocity T 0 = Temperature of inside surface
Stress Analysis Cont.. Because a rotating thin disc problem is axi-symmetric, its equilibrium equation is
(1) where, = Radial stress = Tangential stress (r) = Radially varying material mass density r = Radial distance 0, a r b = The constant angular speed of the disk in rad/sec.
Stress Analysis Cont.. The solution can be efficiently handled by using a special stress function that automatically satisfies the equilibrium equation (1). The particular stressstress function relation with this property is given by
(2) where, F = F(r) is the stress function Stress Analysis Cont.. The governing equation for the stress function F is determined from the compatibility condition.
For this axi-symmetric case, the displacement field is of the form
Stress Analysis Cont.. The strain field is given by (3) where, = Strain in radial direction = Strain in tangential direction u = Displacement in radial direction On eliminating u from equation (3) develops the simple compatibility condition. Stress Analysis Cont.. Simple compatibility condition which is derived from equation (3)
Using Hookes Law for plane stress case, the strains are given by (5) Stress Analysis Cont.. It is assumed that the disc is of material properties (E, and ) and thermal change (T) varying throughout the radial section.
Poissons ratio is assumed as a constant because its variation has much less practical significance than variation in the other material properties. Stress Analysis Cont.. On substituting equation (2) and equation (5) in compatibility equation (4), we get (6) { } equation (2), stress-stress function relation equation (5), Hookes law relation equation (4), compatibility equation Stress Analysis Cont.. It is assumed that (7) where, n 1 , n 2 & n 3 are grading indexes and T 0 is the temperature in the inner surface of the disc Stress Analysis Cont..
On substituting equation (7) in to the differential equation (6), we get (8) On solving equation (8), we get the relation for stress function. Stress Analysis Cont.. The stress function F can be written as (9) where, m = and C 1 & C 2 are integration constants and determined from the boundary conditions
Stress Analysis Cont.. where,
(9) 10 (a) 10 (b) 10 (c) Stress Analysis Cont.. The stress components can be obtained from the stress function in equation (9) as, 11(a) 11(b) equation (2), stress-stress function relation [ ] Conclusion Functionally graded materials are very useful where situation arises such that the material should have more than one mechanical properties. Stress analysis is carried out on functionally graded rotating hollow discs subjected to internal, external pressures, centrifugal force due to a constant angular velocity and steady state temperature by using an analytical solution including small deformation theory of elasticity.
References Hasan Callioglu; Stress analysis in a functionally graded disc under mechanical loads and a steady state temperature distribution; Sadhana, Vol. 36, Part 1, 2011, pp. 5364. Indian Academy of Sciences Mehdi Bayat, M. Saleem, B.B. Sahari, A.M.S. Hamouda, E. Mahdi; Mechanical and thermal stresses in a functionally graded rotating disk with variable thickness due to radially symmetry loads; International Journal of Pressure Vessels and Piping 86; (2009): 357372 http://www.docstoc.com/docs/48428992/Functionally-graded- materials-%28FGM%29-aim-at-optimizing-the-performance