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This document summarizes new product developments for the 2007 launch of the MVP roller cone crusher. Key updates include a new cast base frame and super bearing, upgraded components like the pocket bowl and yoke clevis bolts, and options for automatic or computer-controlled hydraulic adjustment systems. Field tests of the MVP380 model were planned to further improve cone performance, reliability, and maintenance ease.
This document summarizes new product developments for the 2007 launch of the MVP roller cone crusher. Key updates include a new cast base frame and super bearing, upgraded components like the pocket bowl and yoke clevis bolts, and options for automatic or computer-controlled hydraulic adjustment systems. Field tests of the MVP380 model were planned to further improve cone performance, reliability, and maintenance ease.
This document summarizes new product developments for the 2007 launch of the MVP roller cone crusher. Key updates include a new cast base frame and super bearing, upgraded components like the pocket bowl and yoke clevis bolts, and options for automatic or computer-controlled hydraulic adjustment systems. Field tests of the MVP380 model were planned to further improve cone performance, reliability, and maintenance ease.
2 3 Rollercone MVP Updates Cast Base Frame Super Bearing
Short Counterweights Hydraulic Brake On Adjusting Motors Cast Pocket Bowl Long Mantle Bolt Vs. Short Stud More Manganese Selections Optional Adjustment Control System Manual (man-in-the-loop) Computerized (PLC) Lube Oil Cooler Spin On Oil Filter Short Yoke Clevis Bolts Improved Floating Plate Cast Strut Guards Automatic Pressure Maintaining Circuit 4 MVP Fully Assembled 5 MVP Bowl Comparisons Original Fabricated Pocket Bowl New Cast Pocket Bowl 6 Major Component MVP Cone Crusher BOWL 7 Short Yoke Clevis Bolt Short Yoke Clevis Bolts Eliminate the Potential of Bottoming Out At Top Of Pocket 8 Major Component MVP Cone Crusher CAST BASE FRAME 9 MVP Super Bearing 10 Increased Bearing Capacity RC BEARING CONFIGURATION MVP SUPER BEARING CONFIGURATION 11 MVP Super Bearing Summary MVP ROLLER BEARING SUMMARY Increased number of rollers Increased diameter of rollers Increased length of rollers New pin/cage retaining system Case carburized rollers Case carburized race INCREASED CAPACITY INCREASED LIFE 12 Relocate Oil Hole OLD OIL HOLE LOCATION NEW OIL HOLE LOCATION 13 Relocate Oil Hole OIL HOLE IN RELIEF RADIUS OIL HOLE OUT OF RELIEF RADIUS 14 Self-Contained Lubrication System No external tank Installation easy and trouble- free 2 HP external pump External oil cooler Spin-on Oil Filter Oil Flow Switch with Visual Indicator
Lubrication System 15 MVP Lubrication System 16 Anti-Spin Device Lengthens liner life Helps prevent damage Operation easy and trouble- free Prevents rock from spitting out the top Longevity 17 Brake Bar Upgrades Added Oil Flow Holes through Hub
Full Length Oil Slot on Top of Bar
Relieved Side Contact Area in Middle of Bar Anti-Spin Component Improvements 18 Floating Plate Upgrades Added Relief to Center of Upper Floating Plate Slot Changed to Case Carburized Material
Anti-Spin Component Improvements Added 10 Degree Chamfer to Bottom Extended Bottom Oil Slot to Full Length
19 Balanced Trademark of the ElJay Familiar counterweights Support structure minimized Shorter Counterweights to Eliminate Wear due to Material Build up on Struts and Pinion Shaft Housing Design Element 20 Short Mantle Stud & Nut
Long Mantle Bolt & Nut Design Element 21 Remote Adjustment System On the fly setting changes Fine tuning of output gradations Design permits smooth, accurate adjustment Spring applied hydraulic release brake prevents bowl creep Precision Product Quality 22 MVP Manual Control System STANDARD FOR ALL MVP CSS INDICATOR STANDARD BUTTONS ON DOOR STD INCLUDES STARTER FOR LUBE PUMP MOTOR INCLUDES STARTER FOR HYDRAULIC PUMP MOTOR COLD WEATHER OIL CIRCULATION KIT OPTIONAL DUMP VALVES WITH PALM KNOBS SAFETY DECAL PRESSURE GAUGES AUTOMATIC PRESSURE MAINTAINING SYSTEM
23 Basic Adjustment Package INCLUDES OIL COOLER FOR MVP 380, 450 AND 550 DO3 SOLONOID CONTROLLED SPOOL VALVES LIFTING EYES FOR DISMOUNTING FROM PLANT DURING OPERATION HYDRAULIC POWER UNIT AND ELECTRICAL CONTROL BOX SKID MOUNTED FOR EASY INSTALLATION
24 Basic Hydraulic Adjustment Reservoir Size 20 Gallons Pump Capacity 5 GPM Pump Type Gear, Constant Displacement Motor 10 HP Return Filter 10 Micron Spin-on Oil Heater 1 KW, 120V Nema 4 Temp/Level Switch 140 deg F, 120V Valves (3) DO3 4W3P 115VAC Control Switches Door Mounted Control Switch Type 30mm Sq D Fully Booted Rock Guard Cover Protection from falling Rock Oil Cooler STD for MVP380, MVP450 and MVP550 Options Cold Weather Oil Circulation Kit Push button box on 50 to 150 umbilical cord 25 Hydraulic Control Buttons on Tether 26 MVP Basic Hydraulic System DO3 spool valves with stacked sub-plate valves DO3 spool valves with cartridge manifold valves 27 MVP Basic Hydraulic System AUTOMATIC PRESSURE MAINTAINING SYSTEM MONITORS TRAMP IRON RELIEF PRESSURE AND CLAMP PRESSURE. IF EITHER PRESSURE FALLS BELOW SET VALUE, PUMP IS STARTED AND CIRCUIT IS RE- PRESSURIZED. 28 MVP Basic Hydraulic System STABILIZING BRACE FOR HYDRAUILIC MOTOR 29 PLC Control System CONTROL SKID CONTAINS HYDRAULIC SYSTEM, ELECTRICAL SYSTEM & LUBE OIL COOOLER
MANUAL OVER-RIDE SYSTEM
INCLUDES STARTER FOR LUBE PUMP MOTOR
INCLUDES STARTER FOR HYDRAULIC PUMP MOTOR
ALL CABLES HAVE QDS
INCLUDES OIL CIRCULATION KIT
30 PLC Control System PLC MONITORS SYSTEM PERFORMANCE PLC CORDINATES UNCLAMPING, ROTATION, AND RE-CLAMPING FUNCTION AUDIBLE ALARM SOUNDS BEFORE MACHINE WILL ROTATE CABINET HEATER STD CONTROL TRANSFORMER STANDARD INTERLOCK PROVIDED BETWEEN CONTROL SYSTEM AND CRUSHER MCC