A PRESENTATION ON PRACTICAL

TRAINING AT
RAJASTHAN TRANSFORMERS AND
SWITCHGEARS
PRESENTED BY
GAURAV JAIN

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INTRODUCTION OF COMPANY
1.HISTORY

1.COMPANY
PROFILE

1.PRODUCT
OF RTS
2.PRODUCTION
RANGE
3.CUSTOMERS

VARIOUS DEPARTMENT IN
RTS
Pressed steel Radiator (PSR) department
Wire drawn department
Paper Covering department
Core cutting department
Winding department
Transformer connection department
Assembly department
Tanking department
Tank fabrication department
Testing department
Transmission and conducted wire department

INTRODUCTION OF TRANSFORMER
1.DEFINATION

2.GENERAL
PRINCIPLE

3.DIFFERENT
TYPES






CLASSIFICATION OF TRANSFORMER
Number Of Phases
Measuring purpose
(INSTRUMENT TRANSFORMER)
Relative position of winding &
magnetic ckt
(ON THE BASIS OF
CONSTRUCTION)
Rating/service in field of power
system
(ON THE BASIS OF SERVICE
CONDITION)

PRESSED STEEL RADIATOR (PSR)
DEPARTMENT(MECHANICAL DEPARTMENT)
(A). Required for cooling
In RTS-
1.Pressed steel radiator
2.Elliptical tube radiator
(B).FOR PSR-
Use cold rolled sheet of
thickness 1.18mm to1.25
mm

WIRE DRAWN DEPARTMENT-I
(L.V.)
For L.V. winding,
first of all, thick
(Cu\Al) wires of
12 mm diameter
are converted
into thin round
wire and then
into flat
(rectangular)
wires through
different dies
available. After
this, required
strip is annealed
for removing
hardness.

WIRE DRAWN DEPARTMENT-II
(H.V.)
For H.V.
winding, the
thick (Cu\Al)
wires of 12
mm or 9.5 mm
diameter are
converted into
thin round
wires (3mm
diameter)
through 11 die
machine and
then into
round wires of
1.22 mm
diameter
through 7 die
machine.

Specification for windings
For 25 kva (cu wound) HV LV

Conductor size (bare) .60 mm 4.10 mm

Conductor size (with Insulation) .68 mm .40 mm

Turns per coils 2772 126

No. of layers 23 3

Turns per layer 120/121 42
Inner diameter 147mm 98mm

Outside diameter 183mm 125mm

Axial length 87mm 194mm

PAPER COVERING DEPARTMENT
1.Paper for
insulation
purpose
2.Covering

3.Double
insulation

4.Insulation
paper-Electrical
grade craft
paper

CORE CUTTING DEPARTMENT


1.MANUFACTURING
2. METAL USED
3.MECHANICAL DESIGN
4.TYPES
CORE PLATES & CONSTRUCTION
WINDING DEPARTMENT
A. Conductor utilized-
Al or Cu

B.There are four various
types of windings-
1. Disc Type
2. Helical Type
3. Crossover Type
4. Spiral Type
ASSEMBLY DEPARTMENT
Coil Assembly
1.Spacers

2. Oil Ducts

3.Winding
Connection
Transformer connection
department
1
.
1.Types of connection

2. Process of Connection
In transformer
TANKING DEPARTMENT
complete job is dried in a
thermostatically controlled
oven at 105 C.
the megger insulation test
and the turn ratio tests
Lugs fitting and job fitting
inside the tank
gas kit and bushings are
fitted
insulating transformer oil is
filled in the tank
TRANSFORMER OIL & COOLING
SYSTEM
MAIN FUNCTION
ADVANTAGE
PROPERTIES OF TRANSFORMER OIL
CHEMICAL TESTING OFTRANSFORMER
OIL
TYPES OF COOLING ARRANGEMENTS
IMPORTANT STANDARD FITTING &TANK
FABRICATION DEPARTMENT
1.Conservator
2.Breather
3.Explosion vent
4.Buchholz relay
5.Bushing
6.Tapping and tap changing
switch
7.Oil temperature indicator
8.Thermometer pocket

TESTING DEPARTMENT
TYPE TEST
ROUTINE TEST
(A)PARAMETRIC TEST
(B) Di Electric Test
SPECIAL TEST
conducted wire manufacturing
department (L.V.)
1.Principle
2.working
conducted wire manufacturing
department (H.V.)
Transmission wire manufacturing
department
THANK YOU

QUERIES!