Gateway Engineering Education Coalition Lect 22 P. 1 Autumn Quarter
Fasteners and Welding Lecture 22 Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 2 Autumn Quarter Whats Coming Up? Today Fasteners & Welding Tuesday Working Drawing Set Wednesday Measurements Lab Thursday Quiz on Fasteners and Welding Introduction to AutoDesk Inventor Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 3 Autumn Quarter Fasteners and Welding Objectives: Understand importance of fasteners, learn how to specify threaded fasteners and represent them in drawings and learn about other fastening methods. Understand basics of welding symbols Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 4 Autumn Quarter Topics For Today Importance of fastening Threaded fasteners Non-threaded fasteners Other machine elements Adhesives Welding Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 5 Autumn Quarter Importance of Fastening 50% of production time for the average item is spent on assembly/fastening. Fasteners are critical to product performance and reliability Choosing the proper fasteners is an important part of product design Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 6 Autumn Quarter Three Methods Commonly Used in Fastening Mechanical Fastening Bolts, screws, rivets, keys, pins Paper clips, zippers, Velcro Bonding Welding, soldering, brazing, gluing Forming Sheet metal, plastic snaps parts Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 7 Autumn Quarter Threaded Fasteners Terminology External Threads Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 8 Autumn Quarter Threaded Fasteners Terminology Internal threads Threads inside a hole Made by drill & tap: drill smooth hole make threads with a tap Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 9 Autumn Quarter Threaded Fasteners Terminology Bolt - head on one end, threads on other end, used with a nut Stud - rod threaded at both ends Cap screw - head on one end, threads on other end, NOT used with a nut Machine screw - similar to cap screw but smaller Set screw - used to prevent 2 rotating parts from moving separately Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 10 Autumn Quarter Threaded Fasteners Specification .5 - major diameter of .5 inches 28 - 28 threads per inch UN - form Unified (i.e. shape of the thread) * C - series (C means coarse), F (fine), EF (extra fine) Example of a typical thread specification (in inches) .5 - 28 UNC - 3 B * There are several thread forms. UN is common. Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 11 Autumn Quarter Threaded Fasteners Specification 3 - class of fit (3 is precise, 2 is normal, 1 is loose fit) B - internal thread (A is for external) Continuation of example of a typical thread specification (in inches) .5 - 28 UNC - 3 B Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 12 Autumn Quarter M - indicates thread form is metric 6 - major diameter in millimeters 1 - pitch in millimeters 4H5H - tolerance (capital letters for internal thread, lower case for external thread) Example of a typical metric thread specification M6 x 1 - 4H5H Threaded Fasteners Specification Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 13 Autumn Quarter Schematic 2. 1. End View Detailed Representing External Threads Options for representing external threads in a drawing Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 14 Autumn Quarter Representing Internal Threads Options for representing internal threads Schematic (in section) Detailed (in section) Unsectioned End View Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 15 Autumn Quarter Non-Threaded Fasteners Rivets Pins Keys Retaining rings Locking washers Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 16 Autumn Quarter Other Machine Elements Springs Bushings Bearings
(See references for more details)
Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 17 Autumn Quarter Adhesives Used to join thin or dissimilar materials Seal a joint as well as bond it Can be used to coat threads and prevent loosening Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 18 Autumn Quarter Thermal Fastening Soldering - solder (filler) melts but parts to be joined remain at low temperature Brazing - filler is melted, and parts to be joined are heated but do not melt. Can be used to join dissimilar metals Welding - parts to be joined and filler (if any) are melted, pressed together and then cool. (See Section 9.8 in BTG) Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 19 Autumn Quarter Welding Symbol Reference Line Leader and arrow Basic weld symbol (location & depth of weld) Finish symbol Weld symbol Dimensions Supplementary symbols Tail and specifications Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 20 Autumn Quarter Welding Symbol Leader Reference Line Tail Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 21 Autumn Quarter Welding Symbol Example Fillet Weld Weld around Arrow side Opposite side Specification Result Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 22 Autumn Quarter Welding Symbol
Below reference line describes the ARROW side of the weld Above the line describes the OTHER side Joint described by symbol (fillet, square) Numbers by symbol indicate size Circle at joint specifies weld around Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 23 Autumn Quarter References
Threaded and Other Fasteners BTG Chapter 9, Appendices A24 A42
Welding BTG Appendix B.25
Engineering H191 - Drafting / CAD Gateway Engineering Education Coalition Lect 22 P. 24 Autumn Quarter Assignments Dwg 43 FB-1D Fasteners Answer questions about fasteners using the tables in the book. Due Today Dwg 44 FD-3B Welding Symbology Add notes to the Welding Symbols as needed to make them match the schematic Due Tuesday Dwg 45 Working Drawing Set A Handout will be provided in class